The present invention relates to an electric household appliance door locking device.
More specifically, the present invention relates to a device designed to lock a door or drawer in a closed position closing an opening in the casing of an electric household appliance, such as a washing machine, drier, combination washing machine-drier, dishwashing machine, or oven, to which the following description refers purely by way of example.
As is known, electric household appliances of the above type, e.g. washing machines, comprise a casing; a laundry compartment, such as a drum, mounted inside the casing in a position facing a laundry loading/unloading opening in the casing; and a door hinged to the casing to rotate between an open position and a closed position opening and closing the opening respectively.
Appliances of the above type, e.g. washing machines, also comprise a door locking device designed to lock the door in the closed position closing the opening when the machine is running, or to release the door to allow the user to open it when the machine is in a given rest/off state.
The lock/release devices currently used on electric household appliances normally comprise a lock mechanism, which, when the door is in the closed position, secures the door, on command, to the machine casing; an electric actuating device with a movable pin, which, depending on its position, allows or prevents the lock mechanism from securing the door to the machine casing; and an electronic control unit designed to control the electric actuating device and move the pin according to an electric signal. More specifically, the electric actuating device pin is movable axially between an extracted position forcing the lock mechanism to secure the door to the casing, and a withdrawn position preventing the lock mechanism from securing the door to the casing.
The electric actuating device normally comprises a box body fixed to the appliance casing, alongside the opening, and housing the pin; a solenoid, i.e. an electric coil connected to electric control means by a positive temperature coefficient (PTC) protection device; and a sliding rod, which is fitted inside the solenoid, is connected at its free end to the pin by links and/or by gears with motion-transmission cams, and is moved in and out of the solenoid, between a withdrawn position and an extracted position, by the magnetic field generated by the solenoid, to control the movement of the pin.
The electric actuating device also comprises a safety device designed to automatically cut off electric power to certain electronic/electric devices, normally the electric motor rotating the laundry drum, when the locking device releases the door.
Some safety devices comprise a bimetallic spring; and a positive temperature coefficient (PCT) resistance pad positioned facing the bimetallic spring inside the box body, and which, when traversed by controlled current, lengthens/shortens the bimetallic spring to close or open an electric safety switch series-connected to the electric motor power line. The bimetallic spring is normally designed to cooperate mechanically with the links or gears of the electric actuating device, to prevent the door from opening when the safety switch is closed.
A major drawback of door locking devices of the above type is the high electric consumption of the positive temperature coefficient parts, which, despite the reduction in their resistance when heated, still remain powered throughout operation of the appliance, thus resulting in a far from negligible increase in the total electric consumption of the locking device.
Besides being fairly complicated and therefore expensive to produce, locking devices of the above type also have the drawback of being fairly slow to release, by depending on the time taken by the safety device PTC pad to cool.
Extensive research has been carried out by the Applicant to devise a door locking device which:
It is therefore an object of the present invention to provide a solution designed to achieve the above goals.
According to the present invention, there is provided an electric household appliance comprising a casing; a compartment housed inside the casing and facing an opening formed in the casing; a door fitted to the casing and movable between an open position and a closed position opening and closing the opening respectively; and a locking device for locking the door in the closed position to the casing, and in turn comprising a box body fixed to the casing, alongside the door; latch means fitted to the box body to move between at least a door lock position and a door release position; and actuating means for selectively moving said latch means between said lock position and said release position; the actuating means comprising an electrically conducting resistance wire made of a shape-memory alloy and designed to vary in length alongside a variation in temperature; and electric power means for powering said wire and producing a controlled Joule-effect variation in temperature.
The present invention preferably also relates to a locking device for locking a door in a closed position closing an opening formed in a casing to allow access to a compartment inside the casing, the locking device comprising a box body fixed to the casing, alongside the door; latch means fitted to the box body to move between at least a door lock position and a door release position; and actuating means for selectively moving said latch means between said lock position and said release position; the actuating means comprising an electrically conducting resistance wire made of a shape-memory alloy and designed to vary in length alongside a variation in temperature; and electric power means for powering said wire and producing a controlled Joule-effect variation in temperature.
The present invention preferably also relates to a locking device for locking in a closed position a drawer mounted to slide inside a compartment in a casing, the locking device comprising a box body fixed to the casing, alongside the drawer; latch means fitted to the box body to move between at least a drawer lock position and a drawer release position; and actuating means for selectively moving said latch means between said lock position and said release position; the actuating means comprising an electrically conducting resistance wire made of a shape-memory alloy and designed to vary in length alongside a variation in temperature; and electric power means for powering said wire and producing a controlled Joule-effect variation in temperature.
The following is a detailed description of the invention, with reference to the accompanying drawings, to enable its production and use by a person skilled in the art. As will be clear to anyone skilled in the art, changes may be made to the embodiments described, and the general principles described may also be applied to other embodiments and applications without, however, departing from the protective scope of the invention as defined in the accompanying Claims. In other words, the present invention is not to be inferred as limited to the embodiments described and illustrated, but shall be accorded the widest protective scope consistent with the principles and characteristics described and claimed herein.
Number 1 in
In connection with the above, it should be stressed that, though the following description refers specifically to an electric household appliance corresponding to a washing machine, the present invention also applies to other types of electric household appliances, such as driers, combination washing machine-driers, dishwashers, or ovens; in which latter case, inner compartment 3 corresponds to a baking compartment formed in the oven casing, and the door corresponds to a door hinged to the casing to close the access opening to the baking compartment.
Appliance 1 also comprises a locking device 6 for locking door 5 in the closed position closing opening 4, when appliance 1 is in a predetermined operating state, or for releasing door 5 to allow it to move, or be moved, into the open position (
With reference to
Locking device 6 also comprises an actuator 11 housed inside box body 7 and designed to move latch 8 selectively into the lock position, in which latch 8 is locked to catch 5a on door 5; into the release position, in which latch 8 is released from catch 5a to open door 5; or into the rest position, in which catch 5a is fully detached from latch 8.
In the
More specifically, carriage 12 is movable between a first position (
More specifically, carriage 12 moves in a reverse direction D into the second position, or in a forward direction E, opposite reverse direction D, into the first position.
In the
Actuator 11 also comprises at least one shape-memory thrust-bearing device 15 in turn comprising at least one electrically conducting resistance wire 16 made of shape-memory alloy (SMA), and which extends parallel to axis A, has at least a first end or first portion connected to box body 7, and at least a second end or second portion connected to carriage 12, and is designed to vary in length alongside a variation in temperature, to move carriage 12 in reverse direction D; and electric wire powering means 18 for producing a controlled Joule-effect variation in the temperature and, hence, length of wire 16.
In a preferred embodiment shown in
Carriage 12 is separated from latch 8 by a wall or partition 17 perpendicular to axis A, and an outer face of which, on the opposite side to carriage 12, forms an inner supporting wall of a seat 7b housing latch 8. More specifically, in the release position, the outer supporting surface, opposite the inner lock surface, of latch 8 is positioned resting on the outer face of partition 17, i.e. on the supporting wall of seat 7b housing latch 8.
In the
In the
In a preferred embodiment shown in
Front portion 13b of traction pin 13 is designed to engage slot 5c in catch 5a on door 5 when latch 8 is in the lock position, so as to hold the lock surface of latch 8 resting on the lock surface of catch 5a and connect catch 5a to latch 8, and is designed to secure and rotate latch 8 about axis B towards partition 17 when carriage 12 moves in reverse direction D.
In a preferred embodiment, elastic thrust means 14 comprise a leaf spring, i.e. a U-shaped strap of elastic, electrically conducting material, which has two ends 14a fixed rigidly to respective portions of the lateral walls 7c of box body 7 extending parallel to and on opposite sides of axis A; and a central segment 14b, preferably corresponding to the bend in the spring, fitted firmly to carriage 12 to exert elastic thrust on traction pin 13 in the forward direction E.
In the
The end of one of the wings, 14d, of spring 14 is connected to a first electric connector 18a of power means 18 by a strap of electrically conducting material; and central segment 14b of spring 14 is connected electrically to a second electric connector 18b of power means 18 by wire 16, and by an automatic switch 23, which opens automatically when electric current flow along wire 16 exceeds a predetermined maximum threshold, to prevent Joule-effect overheating and damage/failure of wire 16.
In the preferred embodiment in
Automatic switch 23 also comprises an elastic member 27, e.g. a spring, interposed between arm 25 and an inner wall of box body 7 to hold arm 25 in the closed position; and a head 28 designed to connect the second end of wire 16 to arm 25, and which, alongside a variation in the length of wire 16, moves between a first and second position along axis C to swing arm 25 between the closed and open positions.
Elastic member 27 is designed so that head 28, activated by wire 16, moves arm 25 into the open position when current flow along wire 16 exceeds the predetermined maximum threshold.
In the preferred embodiment in
In the
In the
In a different embodiment shown in
Using a crimped wire 16 in comb members 50, 51 of carriage 12 and head 28 has the big advantage of enabling fast, low-cost assembly of the wire to head 28 and carriage 12, and ensuring correct spacing of head 28 and carriage 12 by means of the crimped ends, which act as locators when assembling the device.
Locking device 6 also comprises a safety switch 29 designed to cooperate with latch 8, catch 5a, and actuator 11 to cut off electric power supply to one or more electric/electronic devices of appliance 1, such as the electric motor powering the laundry drum, in the event of a predetermined hazard situation associated with failure to lock, or only partial locking of, door 5 in the closed position.
Safety switch 29 is connected by connectors 32 of locking device 6 to a power line powering electric/electronic devices (not shown) of appliance 1, e.g. the line powering the electric motor of the drum of appliance 1, and is designed to automatically switch to the open position to cut off the power line when latch 8 is in any other than the lock position, and to automatically switch to the closed position, not cutting off the power line, when latch 8 is in the fully locked position.
In the preferred embodiment in
More specifically, in the
The movable arm fitted with movable electric contact 31 is designed to move movable electric contact 31 to and from fixed electric contact 30 in a direction substantially perpendicular to axis A.
Safety switch 29 also comprises a safety pin 34 fitted to latch 8, and which, as latch 8 rotates, moves axially in direction D along an axis H parallel to axis A, and in opposition to elastic devices, e.g. a spring (not shown) fitted to safety pin 34, between latch 8 and partition 17; and a lever mechanism 35 interposed between safety pin 34 and movable electric contact 31, and designed to move movable electric contact 31 between the closed position and the open position as safety pin 34 moves axially.
In the preferred embodiment shown in
The guide or supporting portion 36 is located at partition 17, between lever mechanism 35 and carriage 12, and is shaped to form a surface sloping with respect to axis A, i.e. a cam, and on which the central portion of lever mechanism 35 slides as the lever mechanism withdraws inside box body 7.
More specifically, the sloping surface of supporting portion 36 is designed to slide lever mechanism 35 between a minimum withdrawal position, in which first end 35a keeps movable electric contact 31 at a maximum distance from fixed electric contact 30, and a maximum withdrawal position, in which the bend connecting the long and short legs of lever mechanism 35 is positioned close to wing 14d, and first end 35a holds movable electric contact 31 resting on fixed electric contact 30.
As wing 14d inside box body 7 flexes in direction F, it also moves lever mechanism 35 from the maximum withdrawal position closing safety switch 29, to a safety position, in which first end 35a of lever mechanism 35 pushes movable electric contact 31 in direction F, thus detaching it from fixed electric contact 30 and opening safety switch 29.
In a preferred embodiment shown in
More specifically, the projecting portion of catch 5a on door 5, and the lock groove 8a in the latch are complementary in shape, so that the projecting portion, as it engages lock groove 8a, pushes safety pin 34 axially in direction D.
In the
More specifically, mechanical manual release mechanism 40 comprises a lever 41 connected firmly to latch 8 to rotate about axis B and rotate latch 8 from the lock position to the release position; a through opening 42 extending, perpendicularly to axis B, through casing 2 and box body 7, and having a first end in view and accessible from outside appliance 1, and a second end facing lever 41; and a manual release tool 43, which can be inserted inside opening 42 and operated manually to exert force on lever 41 to rotate latch 8 from the closed to the open position.
In a preferred embodiment shown in
Operation of locking device 6 will now be described with reference to
At this stage, traction pin 13 is fully extracted, because of the thrust exerted by elastic thrust means 14 on carriage 12, so latch 8 is pushed by the elastic members into the rest position.
In the
With reference to
With reference to
With reference to
With reference to
At this point, traction pin 13 is held in the withdrawn position by carriage 12 and is therefore fully detached from slot 5c in catch 5a, which can therefore be withdrawn from latch 8 by exerting thrust on door 5 away from casing 2.
Accordingly, door 5 may be fitted with an elastic seal designed to push it away from casing 2, or elastic means may be interposed between casing 2 and door 5 to move door 5 automatically into the open position when locking device 6 is released.
Once door 5 is opened, the electronic control means (not shown) can cut off current supply to connectors 18a, 18b to gradually cool wire 16. As it cools, wire 16 increases in length and, at the same time, elastic thrust means 14 restore carriage 12 to the first position, thus extracting traction pin 13 and allowing the elastic members to restore latch 8 to the rest position (
In the release position (
In connection with the above, it should be pointed out that, in a different embodiment, locking device 6 may also be used to advantage in technical applications other than electric household appliances as described above. For example, it may be used to lock a drawer or door in a closed position closing a compartment formed in furniture, or in vehicles, such as motor vehicles, aircraft, trains, ships, or similar.
The locking device described has the advantage of being electrically and mechanically simpler, and therefore faster and cheaper to produce.
In addition, besides being easy to produce, the safety switch of the locking device is designed to only supply power, e.g. to the electric motor, when the door is fully closed, thus making the appliance safer.
The locking device is also efficient in terms of energy saving, by featuring no electronic, positive-temperature-coefficient components.
Clearly, changes may be made to the locking device as described and illustrated herein without, however, departing from the protective scope of the present invention as defined in the accompanying Claims.
Number | Date | Country | Kind |
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11164054.6 | Apr 2011 | EP | regional |
Number | Date | Country | |
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Parent | 14114361 | US | |
Child | 14294607 | US |