The invention relates to a stator for an electric machine, to an electric machine having such a stator, and to a vehicle having such an electric machine.
A multiplicity of schemes for the arrangement of conductors of a stator winding has been proposed for electric machines. Nevertheless, there is no solution in which the start and end points of the various winding strings of a phase at the two ends of the stator are arranged, on the one hand, physically close to one another and therefore can be easily connected to one another but which, on the other hand, also enables a flexible interconnection of the phases.
It is therefore an object of the invention to specify an improved stator for an electric machine, an improved electric machine having such a stator and an improved vehicle having such an electric machine. In particular, the abovementioned properties are intended to be achieved.
The object of the invention is achieved by a stator for an electric machine which comprises a stator lamination stack having a plurality of stator slots which run parallel to an axis of rotation of the electric machine and in which in each case a plurality of electrical conductors of a stator winding are arranged, wherein
The object of the invention is furthermore achieved by an electric machine which has a first bearing plate and a second bearing plate, a stator of the abovementioned type which is arranged between the two bearing plates and a rotor which is arranged in the stator and has a rotor shaft mounted rotatably in the two bearing plates.
Finally, the object is also achieved by a vehicle having at least two axles, of which at least one is driven, wherein said driving takes place at least partially or for part of the time by means of the abovementioned electric machine.
The disadvantages mentioned at the outset can be overcome with the aid of the proposed measures. In particular, this results in the following advantages:
As a result, the individual phases can be interconnected in multiple ways.
At this point, it will be mentioned additionally that a current flows through electrical conductors of adjacent stator slots of one block during operation of the electric machine in identical directions.
Further advantageous configurations and developments of the invention arise from the dependent claims and the description when considered in conjunction with the figures.
It is favourable if the conductors are formed in pairs by the legs of a U-shaped bracket and the start points and end points of the winding strings are formed in each case by one end of such a leg. In this embodiment, one wide and one narrow U-shaped bracket result per pair of layers, which brackets emerge from the first block in the first and second winding strings and from the second block in the third and fourth winding strings. All of the remaining brackets have a medium width. Advantageously, a wide and a narrow bracket can be nested physically one inside the other.
It is furthermore advantageous if there is in each case precisely one other block between the first blocks of different phases. As a result, the start and end points of all of the winding strings are positioned physically close to one another and can therefore be electrically interconnected easily in different ways, as will be described below.
It is advantageous if
This results in a parallel circuit of all of the winding strings, which are interconnected to form a star point.
It is furthermore advantageous
This likewise results in a parallel circuit of all of the winding strings which are, however, interconnected to form two star points.
It is additionally advantageous if the first winding string and the fourth winding string of each phase are each connected in series and the second winding string and the third winding string of each phase are each connected in series and if
In this case, the winding strings are connected, in pairs, in series and in parallel, wherein all of the winding strings connected in series in pairs are interconnected to form a star point.
It is additionally advantageous if the first winding string and the fourth winding string of each phase are each connected in series and the second winding string and the third winding string of each phase are each connected in series and if
In this case, the winding strings are likewise connected, in pairs, in series and in parallel, wherein, however, all of the winding strings connected in series in pairs are interconnected to form two star points.
It is finally advantageous if the four winding strings of each phase, beginning with the first winding string increasing up to the fourth winding string, are each connected in series with one another and
In this case, the winding strings of each phase are connected in series, wherein the winding strings connected in series are interconnected to form a star point.
It is advantageous if the conductors are in the form of conductor bars. As a result, the conductor bars have two ends. During manufacture, the conductor bars can be inserted into the stator slots in the stator lamination stack from one side. After the insertion, the ends of the conductor bars can be connected to one another. This can take place, in particular, by means of welding.
It is favourable if the conductor bars are formed in pairs by the legs of a U-shaped bracket. That is to say that the conductor bars can be connected already before the insertion into the stator slots in the stator lamination stack on one side.
If the conductor bars have been formed in pairs by the legs of a U-shaped bracket, the ends of the conductor bars to be welded can be positioned on the same side of the stator lamination stack.
The pattern sequences a, b; d, b; d, b′ can each be represented by the U-shaped brackets of the conductor bars. The connections between the pattern sequences can each be made by means of a welded joint between the ends of the conductor bars.
The conductor bars can be formed from a wire having a rectangular cross-sectional area.
A stator slot can have eight layers.
It is advantageous if the end points are arranged on the side of the welded joints between the ends of the conductor bars.
It is advantageous if the start points are arranged on the side of the welded joints between the ends of the conductor bars.
It is advantageous if the start points are electrically conductively connected to an inverter.
The above configurations and developments of the invention can be combined in any desired way.
Exemplary embodiments of the invention are illustrated by way of example in the appended schematic figures. In the figures:
It will be stated by way of introduction that identical parts in the different embodiments are provided with the same reference signs or the same component part designations, with different indices where appropriate. The disclosures of a component part contained in the description may accordingly be transferred to another component part with the same reference sign or the same component part designation. Also, the positional indications selected in the description, such as, for example, “top”, “bottom”, “rear”, “front”, “side” etc. relate to the figure directly described and illustrated and, in the event of a change in position, should be transferred accordingly to the new position.
In this example, the stator 5 has a plurality of stator laminations 10 which form a stator lamination stack 11 or a stator basic body. The stator 5 also has stator windings 12 which are arranged in the stator lamination stack 11 and are constructed from individual conductor bars 13 whose ends are connected, in particular welded, to one another.
The hatched rectangles specify the position occupied in each case in a stator slot 14 by an electrical conductor 13. Connecting lines indicate which electrical conductors 13 are connected, wherein continuous connecting lines indicate electrical connections on a first end side of the stator 5 and dashed connecting lines indicate electrical connections on a second end side of the stator 5. In
The arrangement of the electrical conductors 13 is now as follows:
Per phase U, V, W, a first winding string P1 is described by a first basic pattern sequence a, b, d, b′ beginning with a first block G, and therefore a first pole pair is formed, wherein, for each pair of layers per block G which oversteps two pairs of layers per block G, alternately in each case one pattern sequence d, b or d, b′ is attached to the first basic pattern sequence a, b, d, b′, and wherein, for each additional pole pair, in each case one pattern sequence c, d is attached to in each case one pattern sequence a, b and to in each case one pattern sequence d, b′ and to in each case one pattern sequence d, b.
In the specific example, this means the following:
The first winding string P1 begins in the block G which is denoted by the stator slots 14 with the stator slot numbers SN=13 and SN=14. If the block G is considered in isolation, the stator slot number SN=13 corresponds to the column number S=1, and the stator slot number SN=14 corresponds to the column number S=2. The layer number L=1 corresponds to the layer L1. For the pattern a, this now means that the position with the column number S=2 corresponding to the stator slot number SN=14 and with the layer number L=1 corresponding to the layer L1 is occupied by an electrical conductor 13. The corresponding position is illustrated by hatching in
The winding strings P1..P4 in the example shown have four layers L1..L4 per block G and therefore two pairs of layers per block G and four pole pairs. The following scheme therefore results, wherein the pattern sequence a, b is combined to form the pattern pair A, the pattern sequence d, b′ is combined to form the pattern pair B, and the pattern sequence c, d is combined to form the pattern pair C, for reasons of clarity.
In the right-hand region of the table, the incremental values are solved and the absolute positions input. In this case, consideration should be given to the fact that, owing to the blocks for the phases V and W which are between the blocks G for the phase U, the number “6” additionally needs to be subtracted and the number “48” is added to negative values.
The second winding string P2 is formed in a very similar way. Specifically, the second winding string P2 is described by a second basic pattern sequence a′, b′, d, b beginning with a first block G, and therefore the first pole pair is supplemented, wherein, for each pair of layers per block G which oversteps two pairs of layers per block G, alternately in each case one pattern sequence d, b′ or d, b is attached to the second basic pattern sequence a′, b′, d, b, and wherein, for each additional pole pair, in each case one pattern sequence c, d is attached to in each case one pattern sequence a′, b′ and to in each case one pattern sequence d, b and to in each case one pattern sequence d, b′.
In the specific example, the second winding string P2 again begins in the block G which is denoted by the stator slots 14 with the stator slot numbers SN=13 and SN=14. The pattern sequence a′, b′ is in this case combined to form the pattern pair A′, the pattern sequence d, b is combined to form the pattern pair B′, and the pattern sequence c, d is again combined to form the pattern pair C, for reasons of clarity. In the right-hand region of the table, the incremental values are solved and the absolute positions input.
The third winding string P3 is described by a series of positions to be occupied which corresponds to the series specified for the first winding string P1, wherein the series for the third winding string P3 begins, however, with a second block G which has been shifted with respect to the first block G through a position in the first circumferential direction. Specifically, the third winding string P3 therefore begins in the block G which is denoted by the stator slots 14 with the stator slot numbers SN=7 and SN=8.
The fourth winding string P4 is finally described by a series of positions to be occupied which corresponds to the series specified for the second winding string P2, wherein the series for the fourth winding string P4 begins, however, with a second block G which has been shifted with respect to the first block G through a position in the first circumferential direction. Specifically, the fourth winding string P4 therefore in turn begins in the block G which is denoted by the stator slots 14 with the stator slot numbers SN=7 and SN=8.
In general, the winding strings P1..P4 have start points in the first block G and end points at the other open end. This is visualized in
As a result, the winding strings can be interconnected in multiple ways without a large amount of interconnection complexity being involved.
It is also advantageous if the conductors 13 are formed in pairs by the legs of a U-shaped bracket and the start points X and end points O of the winding strings P1..P4 are formed in each case by one end of such a leg. In this variant embodiment, one wide and one narrow U-shaped bracket result per pair of layers, which brackets emerge from the first block G in the first winding string P1 and the second winding string P2 and from the second block G in the third winding string P3 and the fourth winding string P4. All of the remaining brackets have a medium width. Advantageously, a wide and a narrow bracket can be nested physically one inside the other.
It is furthermore advantageous if there is in each case precisely one other block G between the first blocks G of different phases U, V, W. As a result, the start points X and end points O of all of the winding strings P1..P4 are positioned physically close to one another and can therefore be electrically interconnected easily in different ways.
Examples of the electrical interconnection of the winding strings P1..P4 are illustrated in
In connection with
Finally, it will also be stated that the scope of protection is determined by the patent claims. The description and the drawings should, however, be used to interpret the claims. The features contained in the figures may be interchanged and combined with one another as desired. In particular, it will also be stated that the apparatuses illustrated may in reality comprise even more or even fewer component parts than illustrated. In some cases, the illustrated apparatuses or their component parts may also be illustrated not to scale and/or on an enlarged scale and/or on a reduced scale.
Number | Date | Country | Kind |
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10 2021 204 303.8 | Apr 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/060573 | 4/21/2022 | WO |