Electric motor having a rotor, rotor and process for manufacturing a rotor for an electric motor

Abstract

The invention proposes an electric motor having a rotor, a rotor and a process for manufacturing a rotor for an electric motor, in which the manufacturing complexity is considerably reduced in comparison with the prior art. This object is achieved by virtue of the fact that, in the rotor, a plastics connection (11, 12) is provided between the return plate (2) and the rotor shaft (1). This plastics connection (11, 12) between the return plate (2) and the rotor shaft (1) is produced in accordance with the manufacturing process according to the invention by injection-molding.

Description

One exemplary embodiment of the invention is illustrated in the drawing and will be explained in more detail below with reference to the figures, in which, in detail:

FIG. 1 shows the individual components of a rotor prior to an injection-molding process in a perspective illustration;

FIG. 2 shows an intermediate product after a first injection-molding step in a perspective illustration;

FIG. 3 shows a perspective drawing of the intermediate product shown in FIG. 2 with magnet poles in an exploded illustration;

FIG. 4 shows the intermediate product shown in FIG. 2 with the magnet poles inserted;

FIG. 5 shows a complete rotor after a second injection-molding step;

FIG. 6 shows a longitudinal section through a complete rotor shown in FIG. 5, and

FIG. 7 shows a cross section through a complete rotor shown in FIG. 5.

Claims

1. Rotor for an electric motor having magnet poles, a return plate and a rotor shaft, characterized in that a plastics connection (11, 12) is provided between the return plate (2) and the rotor shaft (1).

2. Rotor according to claim 1, characterized in that the plastics connection (11, 12) is injection-molded on.

3. Rotor according to one of the preceding claims, characterized in that the magnet poles (3) are fixed by a plastics connection to the return plate (2).

4. Rotor according to one of the preceding claims, characterized in that a plastic casing (18) surrounds the complete rotor (10), through which merely the rotor shaft (10) passes.

5. Rotor according to one of the preceding claims, characterized in that the plastic casing (18) is injection-molded on.

6. Rotor according to one of the preceding claims, characterized in that all of the plastic elements are shaped integrally.

7. Rotor according to one of the preceding claims, characterized in that the plastics connection (11, 12) between the return plate (2) and the rotor shaft (1) and the plastics connection between the return plate (2) and the magnet poles (3) are produced separately.

8. Rotor according to one of the preceding claims, characterized in that two plastic elements which are fused to one another in a two-stage process are provided.

9. Rotor according to one of the preceding claims, characterized in that the return plate (2) has positioning elements (7) for centering purposes with respect to the rotor shaft (1) prior to the production of the first plastics connection (11, 12).

10. Rotor according to one of the preceding claims, characterized in that the rotor shaft (1) has fixing elements (4, 5, 6) for fixing the rotor shaft (1) in the plastics connection (11, 12).

11. Electric motor having a stator and a rotor, characterized in that a rotor (10) according to one of the preceding claims is provided.

12. Process for manufacturing a rotor for an electric motor having magnet poles, a return plate and a rotor shaft, characterized in that a plastics connection (11, 12) between the return plate (2) and the rotor shaft (1) is injection-molded.

13. Process according to claim 12, characterized in that a plastics connection (18) for the magnet poles on the return plate (2) is injection-molded.

14. Process according to one of the preceding claims 12 to 13, characterized in that, in a first process step, the plastics connection between the return plate (2) and the rotor shaft (1) and, in a second process step, the plastics connection between the magnet poles (3) and the return plate (2) are injection-molded.

15. Process according to one of claims 12 to 14, characterized in that, in the first method step, a plastic frame (12) for inserting the magnet poles (3) is shaped when the first plastics connection is produced.

16. Process according to one of claims 12 to 15, characterized in that, in a second process step, a plastic casing (18) is injection-molded when the plastics connection between the return plate (2) and the magnet poles (3) is produced.

17. Process according to one of claims 11 to 16, characterized in that the return plate (2) is centered with respect to the rotor shaft (1) by means of positioning elements (7) before the first process step.

18. Process according to one of claims 11 to 16, characterized in that the magnet poles (3) are inserted into the plastic frame (12) in a separate mounting step outside the injection-molding die.

19. Process according to one of claims 11 to 17, characterized in that the plastic frame (12) is provided with latching elements (17) for fixing the magnet poles (3).

20. Process according to one of claims 11 to 17, characterized in that injection-molding points (21) are arranged centrally with respect to the magnet poles (3).

21. Process according to one of claims 11 to 17, characterized in that the injection-molding is performed in the region of the magnet poles with a direction of flow of the plastic melt which points radially inward.