This application claims priority to Taiwanese Invention Patent Application No. 111141845, filed on Nov. 2, 2022, and incorporated by reference herein in its entirety.
The disclosure relates to an electric nail gun, and more particularly to an electric nail gun for providing repeated hammer blows.
Referring to
When the helical gear 15 urges the hammer 14 to rotate to a position in which one of the protruding portions 141 of the hammer 14 strikes the impact member 13, the hammer 14 is refrained from rotating with the helical gear 15. At this time, the helical gear 15 continues to rotate, and the hammer 14 is released from the helical gear 15 such that the hammer 14 moves along an outer peripheral surface of the helical gear 15 in a direction of the axis and compresses a resilient member (not shown). When the hammer 14 moves in the direction of the axis to a position in which the one of the protruding portions 141 of the hammer 14 is separated from the impact member 13, the hammer 14 engages the helical gear 15 again so that the hammer 14 is urged by the helical gear 15 to rotate. At this time, the compressed resilient member is restored to its original shape, accelerates the rotation of the hammer 14 and the helical gear 15, and urges the hammer 14 to move in a direction opposite to the direction of the axis so that when the helical gear 15 urges the hammer 14 to rotate, the other one of the protruding portions 141 of the hammer 14 strikes the impact member 13. When any one of the protruding portions 141 of the hammer 14 strikes the impact member 13, the impact member 13 hammers the nail such that the nail is driven into an object (not shown). Therefore, when the impact member 13 is alternately struck by the protruding portions 141 of the hammer 14, the conventional percussion device 1 may provide repeated hammering blows to repeatedly hammer the nail. The sleeve 12 is gradually retracted into the housing 11 as the nail is gradually hammered deeply into the object so that the impact member 13 may be kept close to the nail.
However, the energy stored in the resilient member when the resilient member is compressed by the hammer 14 is used not only for accelerating the rotation of the hammer 14 and the helical gear 15, but also for driving linear movement of the hammer 14 in the direction opposite to the direction of the axis. That is to say, the energy provided by the resilient member has to be transferred to the nail through the hammer 14 and the helical gear 15 (i.e., the energy is not directly transferred to the nail). Thus, the energy transmission path may be relatively long, and a large amount of the energy may be lost before the energy is transferred to the nail.
Furthermore, because the nail is hidden in the sleeve 12, the conventional percussion device 1 may not be able to stop striking the nail when the nail has been driven into the object deeply. A user has to determine when to stop operating the conventional percussion device 1 by observing the length of the sleeve 12. The conventional percussion device 1 is therefore not user-friendly.
Therefore, an object of the disclosure is to provide an electric nail gun that can alleviate at least one of the drawbacks of the prior art.
According to the disclosure, the electric nail gun includes a main body unit, a muzzle unit, a hammer unit, a motor unit, and a control unit. The main body unit defines an energy storage space and a passage that is in spatial communication with the energy storage space. The muzzle unit includes a muzzle that defines a nail-accommodating space, and a resilient member that is disposed in the passage, and that has two opposite ends respectively abutting against the muzzle and the main body unit. The nail-accommodating space is adapted for accommodating a nail. The muzzle extends into the passage, and is movable relative to the main body unit between an activation position, in which the muzzle is distal from the energy storage space, and a cessation position, in which the muzzle is proximate to the energy storage space. The resilient member constantly provides a muzzle restoring force for the muzzle to move away from the cessation position. The hammer unit includes a hammer member and a resilient member. The hammer member extends from the energy storage space through the passage into the nail-accommodating space, is movable relative to the energy storage space, the passage, and the nail-accommodating space, and is adapted for striking the nail. The resilient member of the hammer unit has two opposite ends that respectively abut against the hammer member and the main body unit. The resilient member of the hammer unit constantly provides a hammer restoring force for the hammer member to move in a striking direction for striking the nail. The motor unit is mounted to the main body unit, and includes a lifting wheel and a motor module. The lifting wheel is rotatable about a rotation axis. The motor module is operable to urge the lifting wheel to rotate. The rotation axis is substantially orthogonal to the striking direction. The lifting wheel has at least one pushing portion that separably engages the hammer member, and that is operable to push the hammer member to move in an energy storage direction opposite to the striking direction such that the resilient member of the hammer unit is compressed and provides the hammer restoring force to the hammer member. The control unit includes a trigger subunit that is mounted to the main body unit, a sensing subunit that is mounted to the main body unit and the muzzle, and a control subunit that is signally coupled to the motor module, the sensing subunit and the trigger subunit. The trigger subunit generates a trigger signal when being operated. The sensing subunit generates an activation signal when the muzzle is in the activation position. The control subunit activates the motor module when receiving the trigger signal and the activation signal.
Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiment(s) with reference to the accompanying drawings. It is noted that various features may not be drawn to scale.
It should be noted herein that for clarity of description, spatially relative terms such as “top,” “bottom,” “upper,” “lower,” “on,” “above,” “over,” “downwardly,” “upwardly” and the like may be used throughout the disclosure while making reference to the features as illustrated in the drawings. The features may be oriented differently (e.g., rotated 90 degrees or at other orientations) and the spatially relative terms used herein may be interpreted accordingly.
Referring to
It is noted that, the electric nail gun further includes a housing that covers the main body unit 3 and the motor unit 7. However, in order to present technical features of the electric nail gun more clearly, the housing is not shown in the drawings of the disclosure.
The main body unit 3 includes a main body 31, a sleeve 32 that is connected to the main body 31 and that is elongated along a main axis (L), and a grip 33 that is connected to the main body 31 and that is substantially L-shaped. The main body 31 has an inner surface 311 that defines an energy storage space 310. The sleeve 32 surrounds the main axis (L) to define a passage 320 that is in spatial communication with the energy storage space 310.
The muzzle unit 4 includes a muzzle 41 that is disposed on the sleeve 32 and that is movable relative to the sleeve 32, and a resilient member 42 that is disposed in the passage 320.
The muzzle 41 extends into the passage 320, is movable relative to the passage 320 along the main axis (L), and surrounds the main axis (L) to define a nail-accommodating space 410 that is in spatial communication with the passage 320. The muzzle 41 has a nail outlet 411 that is spaced apart from the passage 320 and that is formed at one end thereof, and a nail inlet 412 that is in spatial communication with the nail-accommodating space 410 and that is located between the nail outlet 411 and the sleeve 32 along the main axis (L).
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The resilient member 42 is a compression spring, and has two opposite ends that respectively abut against the muzzle 41 and the sleeve 32 of the main body unit 3.
The magazine unit 5 is co-movably connected to the muzzle 41 such that the magazine unit 5 is movable relative to the main body unit 3 along the main axis (L). The magazine unit 5 is adapted for conveying the nail 21 through the nail inlet 412 into the nail-accommodating space 410.
Referring back to
The hammer member 61 extends from the energy storage space 310 through the passage 320 into the nail-accommodating space 410, and is movable relative to the energy storage space 310, the passage 320, and the nail-accommodating space 410 along the main axis (L). The hammer member 61 includes a sliding seat 611 and a firing pin 612. The sliding seat 611 is disposed in the energy storage space 310, is slidable on the inner surface 311 of the main body 31, and abuts against the resilient member 62 of the hammer unit 6. The firing pin 612 is connected to the sliding seat 611, extends through the passage 320 into the nail-accommodating space 410, and is adapted for striking the nail 21 in the nail-accommodating space 410. The firing pin 612 has an abutting portion 613 that is formed on one side thereof, and that is located in the main body 31.
The resilient member 62 has two opposite ends that respectively abut against the sliding seat 611 of the hammer member 61 and the main body 31. The resilient member 62 constantly provides a hammer restoring force for the hammer member 61 to move in a striking direction (X1) for striking the nail 21.
The motor unit 7 is mounted to the main body unit 3, and includes a lifting wheel 71 and a motor module 72. The lifting wheel 71 is mounted to the main body 31, and is rotatable about a rotation axis (C). The motor module 72 is mounted to the main body 31, and is operable to urge the lifting wheel 71 to rotate. The rotation axis (C) is substantially orthogonal to the striking direction (X1).
The lifting wheel 71 has four pushing portions 711 that are equiangularly spaced apart from each other about the rotation axis (C), and that are adjacent to an outer circumferential surface of the lifting wheel 71. The abutting portion 613 of the hammer member 61 separably engages one of the pushing portions 711 of the lifting wheel 71 at one time. Each of the pushing portions 711, when engaging the abutting portion 613 of the hammer member 61, is operable to push the hammer member 61 to move in an energy storage direction (X2) opposite to the striking direction (X1) such that the resilient member 62 of the hammer unit 6 is compressed by the hammer member 61 and provides the hammer restoring force to the hammer member 61.
The control unit 8 includes a trigger subunit 81, a sensing subunit 82, a control subunit 83, and a battery subunit 84. The trigger subunit 81 is mounted to the grip 33, and is operable by a user when the user holds the grip 33. The sensing subunit 82 is mounted to the main body unit 3 and the muzzle 41. The control subunit 83 is signally coupled to the trigger subunit 81, the sensing subunit 82, and the motor module 72. The battery subunit 84 provides electric energy for the motor module 72 and the control subunit 83.
In this embodiment, the sensing subunit 82 includes a target member 821 and two sensing members 822.
The target member 821 is a magnetic component, and is co-movably disposed on another end of the muzzle 41 that faces the energy storage space 310 and that is opposite to the one end of the muzzle 41 at which the nail outlet 411 is formed. The sensing members 822 are disposed on the sleeve 32 and are spaced apart from each other along the main axis (L).
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As the lifting wheel 71 continues to rotate in the counterclockwise direction, the one of the pushing portions 711 that the abutting portion 613 engages will be separated from the abutting portion 613, and then another one of the pushing portions 711 will engage the abutting portion 613. During the time when the abutting portion 613 is not in contact with any one of the pushing portions 711, the resilient member 62 returns from being compressed such that the sliding seat 611 is urged to move toward its bottom dead center in the striking direction (X1) by the hammer restoring force provided by the resilient member 62, and the sliding seat 611 urges the firing pin 612 to move in the striking direction (X1) so that the firing pin 612 strikes the nail 21 and urges the nail 21 to exit the nail-accommodating space 410 through the nail outlet 411. Thus, the nail 21 is hammered into the object 22 in the striking direction (X1).
When the lifting wheel 71 rotates continuously, the pushing portions 711 take turns pushing the hammer member 61 in the energy storage direction (X2) to compress the resilient member 62 so that the resilient member 62 repeatedly urges the hammer member 61 to move in the striking direction (X1) via the hammer restoring force to strike the nail 21. Therefore, the electric nail gun may repeatedly strike the nail 21.
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In addition, the quantity of the pushing portions 711 of the lifting wheel 71 may not be limited to 4. In certain embodiments, the quantity of the pushing portions 711 may be any positive integer according to actual requirements.
The control subunit 83 may activate the motor module 72 even when the order in which the trigger signal (S1) and the activation signal (S2) are received by the control subunit 83 is reversed. That is to say, the motor module 72 may also be activated by the control subunit 83 even if the user places the muzzle 41 in the activation position before operating the trigger subunit 81. There will be no further description for the control subunits 83 and the signals since the relevant mechanism is widely-understood by those skilled in the art and various configurations are known.
Through the description above, the benefits of the embodiment are listed below.
By virtue of the lifting wheel 71 being operable to push the firing pin 612 to move in the energy storage direction (X2), and by virtue of the resilient member 62 constantly providing the hammer restoring force for the hammer member 61 to move in the striking direction (X1), the electric nail gun may repeatedly strike the nail 21 via a simple mechanism, and energy transmission path from the resilient member 62 to the nail 21 may be shortened, which reduces energy waste.
In addition, because the control unit 8 is capable of turning the motor module 72 off according to the location of the muzzle 41, the electric nail gun may stop striking the nail 21 when the nail 21 has been completely hammered into the object 22. Therefore, a user will not have to determine when he/she should stop operating the electric nail gun. The electric nail gun is user-friendly.
In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiment(s). It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details. It should also be appreciated that reference throughout this specification to “one embodiment,” “an embodiment,” an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects; such does not mean that every one of these features needs to be practiced with the presence of all the other features. In other words, in any described embodiment, when implementation of one or more features or specific details does not affect implementation of another one or more features or specific details, said one or more features may be singled out and practiced alone without said another one or more features or specific details. It should be further noted that one or more features or specific details from one embodiment may be practiced together with one or more features or specific details from another embodiment, where appropriate, in the practice of the disclosure.
While the disclosure has been described in connection with what is(are) considered the exemplary embodiment(s), it is understood that this disclosure is not limited to the disclosed embodiment(s) but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Date | Country | Kind |
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111141845 | Nov 2022 | TW | national |