The present invention relates to an improvement in an electric power steering apparatus.
In recent years, many vehicles employ electric power steering apparatuses for reducing steering forces with which drivers turn steering wheels, so that the drivers steer the vehicles in comfort. These apparatuses are often used in large-sized vehicles as well. For the large-sized vehicles including the electric power steering apparatuses, electric motors of the apparatuses unavoidably become large in size in order to produce greater assisting torques. However, the electric motors should be sized to be disposed within small spaces of the vehicles. The vehicles must include circuits of large capacity for driving the electric motors. Providing these circuits would lead to increased cost for the vehicles.
To address the above problems, there have been developed electric power steering apparatuses including two small-sized electric motors instead of one large-sized electric motor. These electric power steering apparatuses are known from, for example, Japanese Patent Laid-Open Publication No. HEI 5-155343 entitled “ELECTRIC POWER STEERING APPARATUS”.
The electric power steering apparatus designated generally at 700 includes a steering wheel 701, a steering gear 702 connected to the steering wheel 701, a rack shaft 703 connected to right and left vehicle wheels 711, 711, a steering torque sensor 704 attached to the gear 702, a control device 705 operable in response to operation of the sensor 704, assisting motors 706, 707 to be controlled by the control device 705, and steering gears 708, 709 to be driven by the motors 706, 707, respectively.
When the steering wheel 701 is turned by undergoing a steering torque, the steering gear 702 transmits the steering torque to the rack shaft 703. Concurrently, the control device 705 drives the motors 706, 707 in correspondence to the steering torque detected by the torque sensor 704. The motors 706, 707 then produce assisting torques corresponding to the steering torque. The steering gears 708, 709 transmit the assisting torques from the motors 706, 707 to the rack shaft 703. The rack shaft 703 then turns the wheels 711, 711. Designated by reference numeral 712 is a vehicle speed sensor.
The electric power steering apparatus 700 should become as small in size as possible for disposition within a small space of a vehicle. Reducing the size of the electric power steering apparatus 700 requires taking into account where to position the two electric motors. Accordingly, there is left a room for improvement in the electric power steering apparatus.
An object of the present invention is to provide an electric power steering apparatus including two electric motors each disposed in such a position as to reduce the size of the electric power steering apparatus.
According to a first aspect of the present invention, there is provided an electric power steering apparatus comprising: a steering wheel; a rack shaft to be connected to vehicle wheels, the rack shaft being connected to the steering wheel through a steering shaft and a rack-and-pinion mechanism; a first electric motor for producing a motive power to be applied to the steering shaft or between the steering shaft and the rack-and-pinion mechanism; and a second electric motor for producing a motive power to be applied to the rack shaft.
The motive power produced by the first electric motor is applied either to the steering shaft or between the steering shaft and the rack-and-pinion shaft while the motive power produced by the second electric motor is applied to the rack shaft. The first and second electric motors are disposed at different positions far from each other. These electric motors can be more freely positioned within a vehicle body. In other words, the electric motors can be positioned in a manner suited to a space within a vehicle body. Accordingly, the vehicle body can easily provide a space where the electric motors are to be positioned. The thus arranged electric power steering apparatus is small in size.
According to a second aspect of the present invention, there is provided an electric power steering apparatus comprising: a steering wheel; a rack shaft to be connected to vehicle wheels, the rack shaft being connected to the steering wheel through a steering shaft and a rack-and-pinion mechanism; and two electric motors positioned adjacent and connected to the rack shaft through transmission mechanisms and a ball screw.
The two electric motors are provided around the rack shaft for transmitting to the vehicle wheels the steering torque applied to the steering wheel. More specifically, the electric motors are connected via the transmission mechanisms and the small-sized ball screw to the rack shaft. The two electric motors are positioned adjacent the rack shaft in close proximity to each other. Since the electric motors are thus positioned compactly, the electric power steering apparatus is small in size.
According to a third aspect of the present invention, there is provided an electric power steering apparatus comprising: a steering wheel; a rack shaft to be connected to vehicle wheels, the rack shaft being connected to the steering wheel through a steering shaft, a pinion shaft and a rack-and-pinion mechanism having a pinion formed on the pinion shaft; and two electric motors for producing motive powers to be applied to the pinion shaft, the two electric motors being connected to the pinion shaft with the pinion positioned therebetween.
The two electric motors are separately mounted or connected to the pinion shaft for transmitting to the rack, shaft the steering torque applied to the steering wheel. The pinion is interposed between the two electric motors. The motive powers produced by the two electric motors are applied to the pinion shaft. The two electric motors are disposed adjacent the pinion shaft. Because the electric motors are compactly disposed, the electric power steering apparatus is small in size.
According to a fourth aspect of the present invention, there is provided an electric power steering apparatus comprising: a steering wheel; a rack shaft to be connected to vehicle wheels, the rack shaft being connected to the steering wheel through a steering shaft; a pinion shaft connected to the rack shaft through a rack-and-pinion mechanism; a first electric motor for producing a motive power to be applied to the pinion shaft; and a second electric motor for producing a motive power to be applied to the rack shaft through a ball screw.
The steering wheel is connected to the rack shaft through the steering wheel. The pinion shaft is also connected to the rack shaft through the rack-and-pinion mechanism. The first electric motor is provided for producing the motive power to be applied to the pinion shaft while the second electric motor is provided for producing the motive power to be applied to the rack shaft through the ball screw of small size. The two electric motors are positioned adjacent the rack shaft. Because the electric motors are compactly disposed, the electric power steering apparatus is small in size.
Certain preferred embodiments of the present invention will hereinafter be described in detail, by way of example only, with reference to the accompanying drawings, in which:
Referring to
As shown in
The rack-and-pinion mechanism 25 includes a pinion 25a formed on the pinion shaft 24, and a rack 25b formed on the rack shaft 26a. The pinion 25a meshes with the rack 25b.
When a driver applies the steering torque to the steering wheel 21 to turn the steering wheel, the steering torque is transmitted via the rack-and-pinion mechanism 25, the rack shaft 26a and the tie rods 27, 27 to the right and left wheels 29, 29.
The assist torque mechanism 30 includes a steering torque sensor 31, a control section 32, and first and second assist torque producing devices 40, 50. The sensor 31 is a magnetostrictive torque sensor.
When the sensor 31 detects the steering torque to produce a detection signal indicative of the detection of the steering torque, the control section 32 produces a motor controlling signal on the basis of the detection signal. First and second electric motors 41, 51 produce assist torques or motive powers corresponding to the steering torque on the basis of the motor controlling signal. The motive powers produced by the first and second electric motors 41, 51 are transmitted to the wheels 29, 29, as will be explained later.
The first assist torque producing device 40 includes the first electric motor 41 and a first worm gear mechanism 42 serving as a torque transmitting member for transmitting the assist torque produced by the first electric motor 41 to the pinion shaft 24.
The first worm gear mechanism 42 includes a first worm shaft 43 having a first worm 44 formed thereon, and a first worm wheel 45 mounted on the pinion shaft 24. The first worm 44 meshes with the first worm wheel 45. The first electric motor 41 has a motor shaft 41a connected via a coupling 46 to the first worm shaft 43.
The second assist torque producing device 50 includes the second electric motor 51, a second worm gear mechanism 52, an assist pinion shaft 57 and an assist rack-and-pinion mechanism 58. The second electric motor 51 is connected to the rack shaft 26a through the second worm gear mechanism 52, the assist pinion shaft 57 and the assist rack-and-pinion mechanism 58. The assist rack-and-pinion mechanism 58 includes a pinion 58a formed on the assist pinion shaft 57, and a rack 58b formed on the rack shaft 26a. The pinion 58a meshes with the rack 58b.
The second worm gear mechanism 52 includes a second worm shaft 53 having a second worm 54 formed thereon, and a second worm wheel 55 mounted on the assist pinion shaft 57. The second worm 54 meshes with the second worm wheel 55. The second electric motor 51 has a motor shaft 51a connected via a coupling 56 to the second worm shaft 53.
The assist torque produced by the first electric motor 41 is transmitted through the coupling 46, the first worm gear mechanism 42, the pinion shaft 24 and the rack-and-pinion mechanism 25 to the rack shaft 26a. The assist torque produced by the second electric motor 51 is transmitted through the coupling 56, the second worm gear mechanism 52, the assist pinion shaft 57 and the assist rack-and-pinion mechanism 58 to the rack shaft 26a.
Accordingly, the steering torque produced by the driver is combined with the assist torques produced by the first and second electric motors 41, 51 to thereby provide a composite torque. The composite torque is applied to the rack shaft 26a to thereby steer or turn the wheels 29, 29.
As is apparent from the foregoing description, there is provided the electric power steering apparatus 10 comprising: the steering wheel 22; the rack shaft 26a to be connected to the vehicle wheels 29, 29, the rack shaft 26a being connected to the steering wheel 22 through the steering shaft 22 and the rack-and-pinion mechanism 25; the first electric motor 41 for producing the motive power to be applied between the steering shaft 22 and the rack-and-pinion mechanism 25; and the second electric motor 51 for producing the motive power to be applied to the rack shaft 26a.
As shown in
As shown in
The pinion shaft 24 has its upper, middle and lower portions rotationally supported by three bearings 66, 67, 68, respectively. These bearings are vertically spaced from each other. The pinion shaft 24 has the middle and lower portions housed in the housing 61a. The upper portion of the pinion shaft 24 is disposed within the lid 65. The housing 61a has a rack guide 70A housed therein.
The rack guide 70A is provided for forcing a back surface portion of the rack shaft 26a opposite the rack 25b. More specifically, the rack guide 70A includes a guide portion 71, an adjustment bolt 73, and a compression spring 72 interposed between the guide portion 71 and the bolt 73. The bolt 73 is disposed to cause the spring 72 to force the guide portion 71 against the back surface portion of the rack shaft 26a.
The bolt 73 is screwed into the housing 61a, forcing the compression spring 72 in such a direction as to push the guide portion 71 with a force suitable for exerting a pre-load on the rack 25b. The rack 25b is pushed against the pinion 25a, undergoing the pre-load to thereby establish the meshing engagement with the pinion 25b. Reference numerals 69, 74, 75 denote an oil seal, a contact member and a lock nut, respectively. The rack shaft 26a is slidable along the contact member 74 with the back surface portion held in contact with the contact member 74.
As shown in
The first worm shaft 43 extending horizontally has its opposite ends rotationally supported by bearings 81, 82. The first worm shaft 43 is enclosed in a hollow eccentric sleeve 83 disposed within the housing 61a. Reference numerals 84, 85 designate nuts. Rotating the sleeve 83 adjusts a backlash formed between the first worm 44 and the first worm wheel 45.
As shown in
The assist pinion shaft 57 has its upper, middle and lower portions rotationally supported by bearings 92, 93, 94, respectively. These bearings 92, 93, 94 are vertically spaced from each other. The upper portion of the assist pinion shaft 57 is positioned above the top portion of the housing 61a and within the lid 91. The assist pinion shaft 57 has the middle and lower portions housed in the housing 61a. The housing 61a has a rack guide 70B housed therein.
The rack guide 70B is the same in construction as the rack guide 70A. That is, the rack guide 70B is provided for forcing a back surface portion of the rack shaft 26a opposite the rack 58b. Components of the rack guide 70B are denoted by the same reference numerals as the rack guide 70A.
As shown in
The second worm shaft 53 extending horizontally has its opposite ends rotationally supported by bearings 95, 96. The second worm shaft 53 is enclosed in a hollow eccentric sleeve 97 disposed within the housing 61a. Reference numerals 98, 99 designate nuts. Rotating the sleeve 97 adjusts a backlash formed between the second worm 54 and the second worm wheel 55.
As discussed with reference to
Furthermore, the rack-and-pinion mechanism 25 for transmitting to the rack shaft 26a the steering torque applied to the steering wheel 21 and the assist torque produced by the first electric motor 41 is not subjected to the motive power supplied from the second electric motor 51. This arrangement helps the rack-and-pinion mechanism 25 maintain sufficient strength.
Referring to
More specifically, the assist torque mechanism 30 of the apparatus 100 includes the steering torque sensor 31, the control section 32, and the first and third assist torque producing devices 40, 150. The third assist torque producing device 150 includes a third electric motor 151 and a ball screw 160 connecting the motor 151 to a rack shaft 26b therethrough.
As show in
On the basis of the motor controlling signal output from the control section 32, the first and third electric motors 41, 151 produce assist torques (motive powers) corresponding to the steering torque. The assist torque produced by the third electric motor 151 is transmitted through the ball screw 160 to the rack shaft 26b. The steering torque the driver applies to the steering wheel 21 and the assist torques produced by the first and third electric motors 41, 151 are combined together to provide a composite torque. The composite torque is transmitted to the rack shaft 26b to thereby steer or turn the wheels 29, 29.
In the electric power steering apparatus 100 according to the second embodiment of the present invention, the steering wheel 21 is connected through the steering shaft 22 and the rack-and-pinion mechanism 25 to the rack shaft 26b. The rack shaft 26b is connected to the wheels 29, 29. The first electric motor 41 produces the motive power to be applied to the pinion shaft 24 disposed between the steering shaft 22 and the rack-and-pinion mechanism 25 while the third electric motor 151 produces the motive power to be applied to the rack shaft 26b.
As shown in
It is to be understood that the first assist torque producing device 40 is arranged in the manner as described in relation to
As shown in
The ball screw 160 is of conventional type and includes the threaded portion 161 serving as an external thread formed on the rack shaft 26b, plural balls 162 disposed on a peripheral surface of the threaded portion 161, and the nut 163 mounted on the balls 162. The nut 163 serves as an outer cylindrical member hollowed to allow the threaded portion 161 to extend therethrough. The nut 163 and the balls 162 of the ball screw 160 are capable of transmitting to the threaded portion 161 the assist torque produced by the third electric motor 151. The nut 163 has a threaded portion or a groove formed along an inner surface thereof. The groove is in the form of a helix. The balls 162 are guided along the groove. The nut 163 has a tube (not shown) formed therein. The tube extends between opposite ends of the groove. The tube is provided for guiding the respective balls, which have been guided to the one end of the groove, to the other end of the groove.
The first housing portion 171 includes a ball screw housing portion 171a fitted into the second housing portion 172. The ball screw housing portion 171a supports the nut 163 by means of a first bearing 181 such that the nut 163 is rotatable but unmovable axially. The nut 163 has a connection aperture 163a formed separately from the groove. The motor shaft 154 has an output end 154a fitted into the connection aperture 163a in such a manner as to transmit the motive power of the third electric motor 151 to the nut 163.
The output end 154a of the motor shaft 154 and the nut 163 are rotationally supported by the first bearing 181 within the first housing portion 171. The motor shaft 154 has another output end 154b opposite the output end 154a. The output end 154b is rotationally supported by a second first bearing 182 within the second housing portion 172.
As discussed with reference to
The electric power steering apparatus 100 includes the third electric motor 151 for producing the motive power to be applied to the rack shaft 26b through the ball screw 160 of small size. This makes it much easier to determine a space where the electric motors 41, 151 are positioned. Additionally, the electric power steering apparatus 100 can be small in size. Furthermore, there is no need for the aforementioned assist rack-and-pinion mechanism, assist pinion shaft and rack guide for transmitting the motive power of the third electric motor 151 to the rack shaft 26b. This is advantageous in that the rack shaft 26b can be shortened by a length along which the assist pinion shaft and the assist rack-and-pinion mechanism would be otherwise disposed. This leads to reduced cost for the rack shaft 26b.
Moreover, the transmission member, that is, the rack-and-pinion mechanism 25 for transmitting to the rack shaft 26b the steering torque applied to the steering wheel 21 and the assist torque produced by the first electric motor 41 is not subjected to the motive power supplied from the third electric motor 151. This arrangement helps the rack-and-pinion mechanism 25 maintain sufficient strength.
Referring to
As shown in
The fourth assist torque producing device 240 includes the first electric motor 41 and the first worm gear mechanism 42 for transmitting to the steering shaft 22 the assist torque produced by the first electric motor 41. The first worm gear mechanism 42 includes the first worm shaft 43 having the first worm 44 formed thereon, and the first worm wheel 45 mounted on the steering shaft 22. The first worm 44 meshes with the first worm wheel 45.
As shown in
As shown in
The steering shaft 22 has its upper and lower portions rotationally supported by upper and lower bearings 266, 267, respectively. The upper portion of the steering shaft 22 is disposed within the lid 265 while the lower portion of the steering shaft 22 is disposed within the housing 261. Reference numerals 268, 269 denote oil seals.
As discussed with reference to
Further, the pinion shaft 24 has no electric motor mounted thereto. In other words, around the pinion shaft 24, there can be formed a free space which would be otherwise occupied by the electric motors. Such a space can be advantageously utilized for other purposes.
As is apparent from
Moreover, the transmission member, that is, the rack-and-pinion mechanism 25 for transmitting to the rack shaft 26b the steering torque applied to the steering wheel 21 and the assist torque produced by the first electric motor 41 is not subjected to the motive power supplied from the third electric motor 151. This arrangement helps the rack-and-pinion mechanism 25 maintain sufficient strength.
Referring to
As shown in
The assist torque mechanism 330 includes the steering torque sensor 31, the control section 32 and first and second assist torque producing devices 340, 350.
The first assist torque producing device 340 includes the first electric motor 41, a first belt transmission mechanism 341 and a ball screw 360. The first belt transmission mechanism 341 and the ball screw 360 are arranged to transmit the assist torque produced by the first electric motor 41 to the rack shaft 26c.
The second assist torque producing device 350 includes the second electric motor 51, a second belt transmission mechanism 351 and the ball screw 360. The second belt transmission mechanism 351 and the ball screw 360 are arranged to transmit the assist torque produced by the second electric motor 51 to the rack shaft 26c.
The assist torques produced by the first and second electric motors 41, 51 are transmitted via the ball screw 360 to the rack shaft 26c. The assist torques produced by the first and second electric motors 41, 51 and the steering torque produced by the driver are combined together to provide a composite torque. The composite torque is transmitted to the rack shaft 26c to thereby steer or turn the wheels 29, 29.
As is apparent from the foregoing description, there is provided the electric power steering apparatus 300 comprising: the steering wheel 21; the rack shaft 26c to be connected to the vehicle wheels 29, 29, the rack shaft 26c being connected to the steering wheel 21 through the steering shaft 22 and the rack-and-pinion mechanism 25; and the two electric motors 41, 51 positioned adjacent and connected to the rack shaft 26c through the transmission mechanisms 341, 351 and the ball screw 360.
As shown in
The housing 61c includes first and second housing portions 371, 372. The first housing portion 371 has one end bolted to one end of the second housing portion 372 to thereby provide the housing 61c with an elongated gear box configuration. The housing 61c extends laterally of the vehicle body.
As shown in
The first and second electric motors 41, 51 extend in parallel to the rack shaft 26c. More specifically, the first and second electric motors 41, 51 are disposed along the outer peripheral surface of the housing 61c with the motor shaft 41a and the motor shaft 51a extending in the same direction in parallel to the rack shaft 26c. The first and second electric motors 41, 51 are attached to the second housing portion 372. More specifically, the first and second electric motors 41, 51 are attached to the flange 372a. In
The first belt transmission mechanism 341 includes a first driving pulley 342 mounted or connected to the motor shaft 41a of the first electric motor 41, a first driven pulley 343 joined or mounted to a nut 363 of the ball screw 360, and a first belt 344 running over the pulleys 342, 343.
The second belt transmission mechanism 351 includes a second driving pulley 352 mounted or connected to the motor shaft 51a of the second electric motor 51, a second driven pulley 353 joined or mounted to the nut 363 of the ball screw 360, and a second belt 354 running over the pulleys 352, 353.
As shown in this figure, the mechanisms 341, 351 are provided alongside the flange 372a. As can be seen from this figure, the mechanism 341 disposed above the nut 363 and the rack 26c. The mechanism 351 is disposed below the nut 363 and the rack shaft 26c. The pulleys 343, 353 are positioned between the flange 372a and a bearing 381. The pulleys 343, 353 are juxtaposed longitudinally of the nut 363. The pulley 353 is positioned closer to the bearing 381 than the pulley 343.
The ball screw 360 is of conventional type and includes a threaded portion 361 serving as an external thread formed on the rack shaft 26c, plural balls 362 disposed on a peripheral surface of the threaded portion 361, and the nut 363 mounted on the balls 362. The nut 363 serves as an outer cylindrical member hollowed to allow the threaded portion 361 to extend therethrough. The nut 363 and the balls 362 are capable of transmitting to the threaded portion 361 the assist torques produced by the first and second electric motors 41, 51. The nut 363 has a threaded portion or a groove formed along an inner surface thereof. The groove is in the form of a helix. The balls 362 are guided along the groove. The nut 363 has a tube (not shown) formed therein. The tube extends between opposite ends of the groove. The tube is provided for guiding the respective balls, which have been guided to the one end of the groove, to the other end of the groove.
The first housing portion 371 includes a ball screw housing portion 371b integral with the flange 371a. The ball screw housing portion 371b supports the nut 363 by means of the bearing 381 such that the nut 363 is rotatable but unmovable axially.
As discussed with reference to
Further, there is no need to provide any electric motor between the steering shaft 22 and the rack-and-pinion mechanism 25. In other words, between the steering shaft 22 and the rack-and-pinion mechanism 25, there can be formed a free space within which the electric motor would be otherwise positioned. Such a space can be used for other purposes.
Because the two electric motors 41, 51 are connected via the single ball screw 360 to the rack shaft 26c, no rack-and-pinion mechanism for connecting the electric motors 41, 51 to the rack shaft 26c is required. Accordingly, there is no need for any rack guide other than the rack guide 70A. The electric power steering apparatus 300 thus arranged is simple in construction.
The electric motors 41, 51 are connected through the belt transmission mechanisms 341, 351 and the ball screw 360 to the rack shaft 26c. This makes it possible to provide a reduced distance between the rack shaft 26c and each of the motor shafts 41a, 51a. The electric motors 41, 51 can thus also be positioned more freely.
The electric motors 41, 51 are well-known, less expensive ones rather than the aforementioned coaxial motors.
Referring to
As shown in
As shown in
The first housing portion 371′ has a flange 371a′ formed at the one end thereof while the second housing portion 372′ has a flange 372a′ formed at the one end thereof. The flanges 371a′, 372a′ have an intermediate flange 373 interposed therebetween. The intermediate flange 373 is bolted to the flanges 371a′, 372a′. The intermediate housing 373 supports the nut 363′ by means of a bearing 381′ so that the nut 363′ is rotatable but unmovable axially. The first electric motor 41 is attached to the flange 371a′. The second electric motor 51 is attached to the flange 372a′. As can be seen from this figure, the flanges 371a′, 372a′ are positioned above the rack shaft 26c. The first driven pulley 343 is joined or mounted to the nut 363′ of the ball screw 360′. Likewise, the second driven pulley 353 is joined or mounted to the nut 363′. As shown in
As shown in
As described with reference to
Further, there is no need to provide any electric motor between the steering shaft 22 and the rack-and-pinion mechanism 25. In other words, between the steering shaft 22 and the rack-and-pinion mechanism 25, there can be formed a free space. Such a space can be used for other purposes.
Because the two electric motors 41, 51 are connected via the single ball screw 360′ to the rack shaft 26c, no rack-and-pinion mechanism for connecting the electric motors 41, 51 to the rack shaft 26c is required. Consequently, there is no need for any rack guide other than the rack guide 70A. The thus arranged electric power steering apparatus 400 is simple in construction.
The electric motors 41, 51 are connected through the belt transmission mechanisms 341, 351 and the ball screw 360′ to the rack shaft 26c. This makes it possible to provide a reduced distance between the rack shaft 26c and each of the motor shafts 41a, 51a. The electric motors 41, 51 can also be positioned more freely.
The electric motors 41, 51 are well-known, less expensive ones rather than the aforementioned coaxial motors.
The electric motors 41, 51 extend in opposite directions and are parallel to the rack shaft 26c. More specifically, the motor shaft 41a has the one end positioned in opposed relation to the one end of the motor shaft 51a. The electric motors 41, 51 are disposed along the outer peripheral surface of the housing 61c′. As can be seen from
With the first and second electric motors 41, 51 positioned not in front of but above the housing 61c′, a vehicle body frame of the vehicle body can undergo plastic deformation in a stroke suitable for reducing collision energy when the vehicle body collides with some object positioned forwardly thereof.
Referring to
As shown in
Like the first assist torque producing device 40, the fifth assist torque producing device 550 includes the second worm wheel 55 mounted on the pinion shaft 24. This arrangement eliminates the need to provide the assist torque producing device 550 with the assist rack-and-pinion mechanism and assist pinion shaft as found in the second assist torque producing device 50 of the apparatus 10 in the first embodiment of the present invention.
The electric motors 41, 51 of the assist torque mechanism 30 of the electric power steering apparatus 500 produce the assist torques to be applied to the pinion shaft 24. Accordingly, the rack-and-pinion mechanism 25 transmits to a rack shaft 26d the assist torques applied to the pinion shaft 24 and the steering torque applied by the driver to the steering wheel 21. No rack other than the rack 25b is formed on the rack shaft 26d.
That is, the steering torque produced by the driver and the assist torques produced by the first and second electric motors 41, 51 are combined together to provide a composite torque. The composite torque is transmitted via the rack-and-pinion mechanism 25 to the rack shaft 26d to thereby steer or turn the wheels 29, 29.
As is apparent from
As shown in
As shown in
Also,
Adjacent the pinion shaft 24 for transmitting to the rack shaft 26d the steering torque applied to the steering wheel 21, the two electric motors 41, 51 are provided separately from each other in such a manner as to provide the assist torques to the pinion shaft 24. The pinion 25a is provided between the electric motors 41, 51. The electric motors 41, 51 produce the motive powers to be applied to the pinion shaft 24. Because the electric motors 41, 51 are thus disposed compactly or closely to the pinion shaft 24, the electric power steering apparatus 500 are small in size.
With this arrangement, there is no need to connect any electric motor to the rack shaft 26d. There is no need to provide additional members for connecting the electric motor to the rack shaft 26d, either. Therefore, there can be formed a free space around the rack shaft 26d. Such a space may be used for other purposes.
As shown in
If the electric motor 51 were provided between the first electric motor 41 and the pinion 25a with the second worm gear mechanism 52 positioned between the first worm gear mechanism 42 and the pinion 25a, there would be provided an increased distance between the pinion 25a and the first worm wheel 45 of the first worm gear mechanism 42 positioned at an upper level than the second worm gear mechanism 52. This undesirably results in an increased distance between the pinion 25a and a distal end of the pinion shaft 24 connected to the universal joint 23.
For the electric power steering apparatus 500, however, the first worm wheel 45 can be positioned a reduced distance away from the pinion shaft 25a. More specifically, the distance between the pinion 25a and the first worm wheel 45 with the second worm gear mechanism 52 positioned below the pinion 25a is smaller than with the second worm gear mechanism 52 positioned above the pinion 25a. This results in a reduced distance between the pinion 25a and the distal end of the pinion shaft 24.
Providing such a reduced distance helps keep the pinion shaft 24 rigid. The electric power steering apparatus 500 has the advantage that vibration occurred due to meshing engagement between the rack 25b and the pinion 25a is prevented from being transmitted via the pinion shaft 24 to the steering wheel 21.
Referring to
As shown in
The sixth assist torque producing device 640 includes the second electric motor 51, the second worm gear mechanism 52, the assist pinion shaft 57 and the assist rack-and-pinion mechanism 58.
The steering torque sensor 31 detects the steering torque applied to the steering wheel 21 to produce the detection signal indicative of the detection of the steering torque. The control section 32 produces the motor controlling signal on the basis of the detection signal. The second and third electric motors 51, 151 produce the assist torques corresponding to the steering torque on the basis of the motor controlling signal.
The assist torque produced by the second electric motor 51 can be transmitted via the coupling 56, the second worm gear mechanism 52, the assist pinion shaft 57 and the assist rack-and-pinion mechanism 58 to a rack shaft 26e. The assist torque produced by the third electric motor 151 can be transmitted via the ball screw 160 to the rack shaft 26e. The rack shaft 26e has he racks 25b, 58b and the threaded portion 161 formed thereon.
The steering torque the driver applies to the steering wheel 21, the assist torque produced by the electric motors 51 and the assist torque produced by the electric motor 151 can be combined together to provide a composite torque. The composite torque is transmitted to the rack shaft 26e to thereby turn the wheels 29, 29.
The assist pinion shaft 57 is mounted or connected to the rack shaft 26e through the assist rack-and-pinion mechanism 58. The second electric motor 51 produces the motive power to be applied to the assist pinion shaft 57 while the third electric motor 151 produces the motive power to be applied to the rack shaft 26e by means of the ball screw 160.
As shown in
The sixth assist torque producing device 640 is identical in construction to the second assist torque producing device 50 as shown in
As can be seen from
No electric motor is connected between the steering shaft 22 and the rack shaft 26e. Thus, there can be formed a free space around the steering shaft 22 and the pinion shaft 24. Such a space may be used for other purposes.
The transmission member (i.e., the rack-and-pinion mechanism 25) for transmitting to the rack shaft 26e the steering torque applied to the steering wheel 21 undergoes no motive power produced by the electric motors. This arrangement helps the transmission member maintain sufficient strength. The steering torque, the motive power produced by the electric motor 51 and the motive power produced by the electric motor 151 are transmitted to different three portions of the rack shaft 26e. This arrangement helps the rack shaft 26e maintain sufficient strength.
In all the embodiments of the present invention as discussed with reference to
With the arrangement as explained above, the inventive electric power steering apparatus includes two electric motors. These electric motors are provided separately from each other. The two electric motors can be freely positioned within a space formed in a vehicle. The apparatus is useful particularly in a large-sized vehicle.
Number | Date | Country | Kind |
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2002-234048 | Aug 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/08402 | 7/2/2003 | WO | 8/26/2005 |