This application claims priority to Taiwanese Invention Patent Application No. 111123042, filed on Jun. 21, 2022.
The disclosure relates to an electric power tool and a method of controlling the same.
A conventional electric power tool disclosed in U.S. Pat. No. 8,011,547B2 is configured to enable or disable a firing action based on whether an electromagnet of the electric power tool is excited or not. However, when the electromagnet is provided with electric current and is excited for a long time, an enameled wire and a core of the electromagnet may be burned due to high temperature generated by the electromagnet. One solution is to increase heat resistance of the enameled wire and the core by, for example, increasing a diameter of coil of the enameled wire or increasing the number of turns of the winding of the enameled wire. However, such solution not only increases the cost of the electric power tool, but also increases inner temperature of the electric power tool.
Therefore, an object of the disclosure is to provide an electric power tool and a method of controlling the electric power tool that can alleviate at least one of the drawbacks of the prior art.
According to the disclosure, an electric power tool includes a motor, a lifter, a firing pin, an electromagnet, a driving circuit, a latch, and a controller. The lifter is configured to be driven by the motor. The firing pin is configured to be driven by the lifter to move from a bottom dead center to a standby position where the firing pin is ready to perform a firing action. The bottom dead center is farthest from the standby position in a firing direction from the standby position to the bottom dead center, and the firing pin is at the bottom dead center after finishing the firing action. The driving circuit is electrically connected to the electromagnet and is configured to provide an electric current to excite the electromagnet. The latch is configured to be moved by the electromagnet from a blocking position to a non-blocking position when the electromagnet is in a fully excited state, and be in the blocking position when the electromagnet is in a non-excited state, where the latch in the blocking position blocks the firing pin from moving to the bottom dead center, and the latch in the non-blocking position does not block the firing pin from moving to the bottom dead center. The controller is electrically connected to the driving circuit and is configured to, during an excitement period, control the driving circuit to provide a constant electric current to the electromagnet for a first time period to excite the electromagnet to the fully excited state, and immediately after the first time period, control the driving circuit to provide a pulsating electric current to the electromagnet for a second time period to keep the electromagnet in the fully excited state.
According to the disclosure, a method of controlling an electric power tool is provided. The electric power tool includes a motor, a lifter configured to be driven by the motor, a firing pin configured to be driven by the lifter to move from a bottom dead center to a standby position where the firing pin is ready to perform a firing action, an electromagnet, a driving circuit electrically connected to the electromagnet and configured to provide an electric current to excite the electromagnet, a latch configured to be moved by the electromagnet, and a controller electrically connected to the driving circuit. The bottom dead center is farthest from the standby position in a firing direction from the standby position to the bottom dead center.
The method includes steps of: during an excitement period, the controller controlling the driving circuit to provide a constant electric current to the electromagnet for a first time period to excite the electromagnet to a fully excited state, such that the latch is moved by the electromagnet from a blocking position where the latch blocks the firing pin from moving to the bottom dead center to a non-blocking position where the latch does not block the firing pin from moving to the bottom dead center when the electromagnet is in the fully excited state, wherein the latch is in the blocking position when the electromagnet is in a non-excited state; and immediately after the first time period, the controller controlling the driving circuit to provide a pulsating electric current to the electromagnet for a second time period to keep the electromagnet in the fully excited state.
Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiment(s) with reference to the accompanying drawings. It is noted that various features may not be drawn to scale.
Before the disclosure is described in greater detail, it should be noted that where considered appropriate, reference numerals or terminal portions of reference numerals have been repeated among the figures to indicate corresponding or analogous elements, which may optionally have similar characteristics.
Referring to
The power circuit 22 is electrically connected to the battery 21, and is configured to stabilize and transform electric energy provided by the battery 21 (e.g., DC 18V) for use by other internal circuits of the electric power tool. The power circuit 22 includes a direct-current to direct-current converter (DC-DC converter) 221 and, for example, two low-dropout regulators (LDOs) 222. The LDOs 222 provide electric energy with different voltages (e.g., 5V and 12V) respectively for the controller 7 and the driving module 32.
The motor 31 may be implemented using a brushless DC motor (BLDC). The driving module 32 is electrically connected to the switch circuit 33, and the switch circuit 33 is electrically connected to the motor 31. The driving module 32 is further electrically connected to the controller 7, and is configured to receive a control signal in a form of a pulse-width modulation (PWM) signal outputted by the controller 7, and to control the switch circuit 33 to drive the motor 31 to rotate at a desired rotational speed based on a duty cycle of the control signal thus received. The switch circuit 33 may be implemented using a metal-oxide-semiconductor field-effect transistor (MOSFET) switch.
The lifter 41 is connected to the motor 31, and is configured to be driven by the motor 31, where the lifter 41 then drives the firing pin 42 to move to perform a firing procedure. The lifter 41 includes a lifting wheel 411 that is configured to rotate (in a counter-clockwise direction in
When a user presses a trigger switch (not shown) of the electric power tool, the firing procedure will be performed immediately. At the beginning of the firing procedure, the firing pin 42 is originally located at a standby position where the firing pin 42 is ready to perform a firing action (see
Referring to
Referring to
Referring to
In certain embodiments, the first time period (t1) is set to be not shorter than a fully excited time that is for the electromagnet 51 to reach the fully excited state from the non-excited state with the constant electric current. The fully excited time depends on the specifications of the electromagnet 51, and is usually between 20 to 100 milliseconds (ms). In this embodiment, the first time period (t1) is set to be equal to the fully excited time, but should not be limited to the abovementioned example. Since the fully excited time may have slight offsets due to production uncertainties, the first time period (t1) may set to be longer than the fully excited time to ensure that when the driving circuit 52 is providing the pulsating electric current to the electromagnet 51, the electromagnet 51 is already in the fully excited state.
The controller 7 may be implemented as a circuit (e.g., a microcontroller unit, MCU) with functions of analog-to-digital conversion (A/D conversion), input/output detection (I/O detection), and PWM output.
Referring to
A relation of various time periods that are mentioned above are as following: T2+Td<t1+t2<T2+Td+Tu, where Td represents a time taken for the firing pin 42 to move from the standby position to the top dead center and then to the bottom dead center (i.e., the time for performing the firing action), and Tu represents a time taken for the firing pin 42 to be moved by the lifter 41 from the bottom dead center to the top dead center. The excitement period (T1) (i.e., a total time that the electromagnet 51 is being excited) is equal to the first time period (t1) plus the second time period (t2). It should be noted that after the firing pin 42 is moved from the standby position to the top dead center and then to the bottom dead center (T2+Td), and before the firing pin 42 is moved from the bottom dead center back to the top dead center (T2+Td+Tu), the controller 7 controls the driving circuit 52 to stop providing the pulsating electric current to the electromagnet 51. As such, the electromagnet 51 may be kept in the fully excited state when performing the firing action, thus keeping the latch 62 in the non-blocking position when the firing pin 42 is performing the firing action, and the electromagnet 51 may exit the fully excited state before the firing pin 42 is moved back to the top dead center, thus avoiding the firing pin 42 from accidently performing the firing action again when the lifting wheel 411 stops too slowly or fails to stop due to malfunction of the electric power tool.
Referring to
When the electric power tool is powered up, the flow of the method enters step 80. In step 80, the controller 7 determines whether the firing procedure is ready to be performed, for example, by determining a condition of a safety switch (not shown), the trigger switch, and the firing pin position switch. The condition may be, for example, the safety switch and the trigger switch are both being pressed, and the firing pin position switch is indicating that the firing pin 42 is located at a correct position for performing the firing action (e.g., the standby position), etc. When the controller 7 determines that the firing procedure is ready to be performed, the flow proceeds to step 81.
In step 81, the controller 7 outputs the driving signal to the driving circuit 52, and the driving circuit 52 provides the constant electric current to the electromagnet 51 based on the driving signal to excite the electromagnet 51 to the fully excited state, thus driving the latch 62 to move from the blocking position to the non-blocking position. Accordingly, the firing pin 42 is able to perform the firing action. The controller 7 starts timing a third time period (t1_i) and a fourth time period (T2_i), both starting from a time point when the driving circuit 52 starts to provide the constant electric current to the electromagnet 51.
In step 82, the controller 7 determines whether the third time period (t1_i) has reached the first time period (t1) (e.g., 20 ms). If affirmative, the flow proceeds to step 83; otherwise, the flow of the method goes back to step 82.
In step 83, the controller 7 controls the driving circuit 52 to provide the pulsating electric current to the electromagnet 51, and the controller 7 starts timing a fifth time period (t2_i) starting from a time point when the driving circuit 52 starts to provide the pulsating electric current to the electromagnet 51.
In step 84, the controller 7 determines whether the fourth time period (T2_i) has reached the predetermined time period (T2) (e.g., 30 ms). If affirmative, the flow proceeds to step 85; otherwise, the flow goes back to step 84.
In step 85, the controller 7 outputs the control signal to operate the motor 31 to drive the lifter 41, which then drives the firing pin 42 to perform the firing action (i.e., driving the firing pin 42 to move from the standby position to the top dead center, where the firing pin 42 is then driven to the bottom dead center by the pressure in the pressure chamber 43), and immediately after the firing action, drives the firing pin 42 back toward the standby position. After step 85, the flow proceeds to step 86 and step 87.
In step 86, the controller 7 determines whether the fifth time period (t2_i) has reached the second time period (t2) (e.g., 100 ms). If affirmative, the flow proceeds to step 88; otherwise, the flow goes back to step 86.
In step 87, the controller 7 determines whether the firing pin 42 is located at the standby location based on the firing pin position switch. If affirmative, the flow proceeds to step 89; otherwise, the flow goes back to step 87.
When the controller 7 determines that the fifth time period (T2_i) has reached the second time period (t2), in step 88, the controller 7 controls the driving circuit 52 to stop providing the electric current to the electromagnet 51, thus making the latch 62 move back to the blocking position to block the firing pin 42 from performing the firing action.
When the controller 7 determines that the firing pin 42 is located at the standby location, in step 90, the controller 7 controls the driving circuit 52 to stop the motor 31 from operating, and the firing procedure ends. After steps 88 and 89 have being implemented, the method terminates and the electric power tool may be in a standby mode ready for the user to perform the firing procedure again (i.e., the method is implemented again) or enter a sleep mode when not being used for a standby time period.
Referring to
During the second time period (t2), the frequency of the pulsating electric current shown in
In summary, the controller 7 controls the driving circuit 52 to first provide the constant electric current to fully excite the electromagnet 51, and then provide the pulsating electric current to keep the electromagnet 51 in the fully excited state during the firing action, thus reducing the heat generated by the electromagnet 51. Accordingly, there is no need to increase the wire diameter or the number of turns of the winding to reduce the heat generated by the electromagnet 51, and thus the electric power tool may be designed with a relatively smaller size and a lighter weight.
The relation of T2+Td<t1+t2<T2+Td+Tu for the various time periods that are mentioned above are designed to ensure that the electromagnet 51 remains in the fully excited state to keep the latch 62 in the non-blocking position when the firing pin 42 is performing the firing action, and that the electromagnet 51 exits the fully excited state before the firing pin 42 is moved back to the top dead center so that the latch 62 may be moved to the blocking position to avoid false firing.
The predetermined time period (T2) is set to be longer than the fully excited time to ensure that the motor 31 only starts to operate after the electromagnet 51 has reached the fully excited state. In other words, when the motor 31 starts to operate for driving the firing pin 42 to perform the firing procedure, the latch 62 has already be driven by the electromagnet 51 to move to the non-blocking position, thus enabling the firing pin 42 to perform the firing action.
In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiment(s). It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details. It should also be appreciated that reference throughout this specification to “one embodiment,” “an embodiment,” an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects; such does not mean that every one of these features needs to be practiced with the presence of all the other features. In other words, in any described embodiment, when implementation of one or more features or specific details does not affect implementation of another one or more features or specific details, said one or more features may be singled out and practiced alone without said another one or more features or specific details. It should be further noted that one or more features or specific details from one embodiment may be practiced together with one or more features or specific details from another embodiment, where appropriate, in the practice of the disclosure.
While the disclosure has been described in connection with what is(are) considered the exemplary embodiment(s), it is understood that this disclosure is not limited to the disclosed embodiment(s) but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Date | Country | Kind |
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111123042 | Jun 2022 | TW | national |