The present invention relates to an electric power tool having a rechargeable battery pack as a power source.
In recent years, in mainly hand-held electric power tools such as screwdrivers and cutting machines, rechargeable battery packs have been provided as power sources instead of commercially available 100V power sources that are supplied via a power cable. The rechargeable battery packs help the electric power tools to operate in a cordless manner. In the electric power tools with said battery packs as described above, the battery pack used as the power source has an output voltage that is compliant with the rated voltage of an electric motor housed in the tool main body as a drive source. Therefore, for example, if the rated voltage of the electric motor is 36V, then a battery pack having an output voltage of 36V is attached as a power source therefor. Battery packs with various rated voltages such as 18V, 14.4V, or 7.2V in addition to 36V can also be used.
These battery packs are, for example, lithium ion batteries, where each battery pack includes a plurality of battery cells housed in a case, and each battery pack is configured to be repeatedly used by being detached from the tool main body and charged with a separately provided charger. A related background art concerns a screw-tightening device referred to as a shear wrench, as disclosed in Patent Documents (Japanese Laid-Open Patent Publication No.H11-871 and Japanese Laid-Open Patent Publication No. 2012-35382).
However, in the screw tightening device as described in the known art above, the device construction and layout, including inter alia, the attaching orientation of the battery pack, needs a further improvement. It is an object of the present invention to improve mainly an attaching feature of a battery pack of an electric power tool such that a 36V electric power tool can be operated, for example, by attaching 18V batteries as a power source.
The above-described problem is solved by multiple aspects of the instant invention as described below. A first invention provides an electric power tool for rotating a socket sleeve to tighten a nut to a shear bolt by an electric motor as a drive source. In the first invention, the electric power tool includes a plurality of battery coupling sections and each battery coupling section is used for attaching a rechargeable slide-attaching type battery pack as a power source for the electric motor. According to the first invention, the plurality of battery packs attached to the battery coupling sections are electrically connected in series, so that the electric power tool may be used as a high-output electric power tool. For example, a 36V-specific electric power tool may be used by preparing two 18V batteries from a plurality of batteries that the user may source from backup batteries, etc., wherein attaching the two battery packs having a rated voltage of 18V allows the user to use the 36V-specific electric power tool. Accordingly, with effective usage of the backup batteries, the cost for the batteries may be reduced and handling property (versatility) of the 36V-specific electric power tool may be improved.
A second invention provides the electric power tool according to the first invention, including a tool main body extending in a forward and rearward direction, a motor unit protruding sideward from a side portion of the tool main body, and a handle unit extending from a rear portion of the tool main body along the motor unit. Furthermore, a battery attaching part is provided so as to straddle between a lower portion of the handle unit and a lower portion of the motor unit, and battery coupling sections are provided on a lower surface of the battery attaching part at two positions arranged side-by-side. According to the second invention, with the two relatively heavy battery packs attached to the lower portion, a center of gravity of the electric power tool may be set on the lower side, whereby the handling property of the electric power tool can be improved for a user who holds the handle unit.
A third invention is the electric power tool according to the second invention, in which the battery pack is configured to be attached and detached to the battery coupling section of the battery attaching part by being moved forward and rearward with respect to the battery coupling section. According to the third invention, the battery pack may be attached to the battery coupling section by being moved forward in a direction of an axis of the tool main body extending in the forward and rearward direction, while the battery pack may be detached from the battery coupling section by being moved rearward along said device axis. Accordingly, the user who holds the handle unit is allowed to easily attach and detach the battery pack, and the handling property of the electric power tool can further be improved.
A fourth invention is the electric power tool according to the second invention, in which the battery pack is configured to be attached and detached by being moved leftward and rightward with respect to the battery coupling section. According to the fourth invention, the user who holds the handle unit is capable of attaching and detaching the battery pack by moving the pack rightward and leftward with respect to the battery coupling section.
A fifth invention is the electric power tool according to the second invention, in which each of the battery coupling sections is provided on a left and right side of the motor unit, respectively, and the battery pack is attached and detached by being moved upward and downward with respect to the battery coupling section. According to the fifth invention, the user who holds the handle unit is capable of attaching and detaching the battery pack by moving the pack upward and downward with respect to the battery coupling section. Furthermore, according to the fifth invention, the battery coupling sections may be provided on both sides of the motor unit, so that the electric power tool is configured to be compact in height.
A sixth invention is the electric power tool according to the second invention, in which each of the battery coupling sections is provided on a left and right side of the motor unit, respectively, and the battery pack is attached and detached by being moved forward and rearward with respect to the battery coupling section. According to the sixth invention, a user who holds the handle unit is capable of attaching and detaching the battery pack by moving the pack forward and rearward with respect to the battery coupling section. According to the sixth invention, the battery coupling sections may be provided on both sides of the motor unit, so that the electric power tool is configured to be compact in height.
A seventh invention provides an electric power tool for rotating a socket sleeve to tighten a nut to a shear bolt by an electric motor as a drive source, including a battery coupling section used for attaching a rechargeable slide-attaching type battery pack as a power source for the electric motor. According to the seventh invention, the nut tightening operation with respect to the shear bolt can be performed by using a rechargeable battery pack (secondary battery) as a power source, whereby efficiency of the nut tightening operation may be improved compared to a case where an AC power source is used as the power source. In addition, the slide-attaching type battery pack may be effectively used with respect to electric power tools such as a shear wrench. Thus there is a wide scope in application, where slide-attaching type battery packs powering electric power tools can be used.
Referring now to
An electric motor 2 with a rated voltage of 36V may be attached inside the motor unit 20. The electric motor 2 may be activated when a main switch 4 is turned on by manipulating switch lever 3 which has a trigger-type configuration provided on an upper front surface of the handle unit 30. A DC brushless motor may be used as the electric motor 2. The electric motor 2 may include a rotor 2c fixed to an output shaft 2b and a stator 2d disposed around the rotor 2c. The stator 2d may include a coil wound therearound. The stator 2d may be fixed to a motor case 2e via an electric insulating member (insulator) 2f. The electric insulating member 2f may be provided with a sensor board 2g having a magnetic sensor for sensing a rotation of the rotor 2c at an upper portion thereof. The output shaft 2b may be provided with a fan 2h for cooling the motor attached to an upper portion thereof. The motor case 2e may include a controller 2i for controlling the rotation of the electric motor 2 housed in a lower portion thereof. The controller 2i may be provided with various electronic members such as cooling fins 2j and FET 2k attached thereon.
The rotation of the electric motor 2 may be transmitted to an intermediate shaft 7 via a pinion gear 2a, an intermediate gear 5, and an intermediate gear 6 formed at a distal end of the output shaft 2b. The intermediate shaft 7 may be provided with a bevel gear 7a formed at a distal end thereof, which is engaged with a bevel gear 8. The bevel gear 8 may be rotatably supported via the bearings 8a, 8b about a device axis J of the tool main body 10.
A rotating output of the bevel gear 8 may be transmitted to an output sleeve 14 and a front sleeve 16 via first to third planet gear trains 11 to 13. The output sleeve 14 may be coupled to a carrier of the third planet gear train 13, and the front sleeve 16 may be coupled to an internal gear of the third planet gear train 13. Therefore, the output sleeve 14 and the front sleeve 16 may rotate in opposite directions from each other. The output sleeve 14 may be rotatably supported via an inner wheel side of a bearing 15, and the front sleeve 16 may be rotatably supported by a body housing 17 via an outer wheel side of the bearing 15. The front sleeve 16 may include a socket sleeve 18 fixed to a front end thereof. The socket sleeve 18 may be disposed coaxially with the output sleeve 14.
An inner sleeve 19 may be supported on an inner peripheral side of the output sleeve 14 and the socket sleeve 18. The inner sleeve 19 may be biased by a compression spring 34 toward the front direction with respect to the output sleeve 14. An outer peripheral side of the inner sleeve 19 may be spline-fitted into an inner peripheral surface of the output sleeve 14. Accordingly, the output sleeve 14 and the inner sleeve 19 may rotate integrally with each other about the device axis J.
An inner peripheral surface of the inner sleeve 19 may be provided with a tip fitting portion 19a. An anti-slipping pin 37 may protrude within the tip fitting portion 19a. The anti-slipping pin 37 may be forwardly biased by the compression spring 32 toward the protruding side with respect to the inner sleeve 19. When the tip is completely fitted into the tip fitting portion 19a of the inner sleeve 19 and the above-described anti-slipping pin 37 is retracted from the interior of the tip fitting portion 19a, a stopper 33 provided on a peripheral surface of the inner sleeve 19 may be retracted to an inner peripheral side of the inner sleeve 19 to allow the inner sleeve 19 to move inward of the output sleeve 14. Because of this configuration, the nut may not be allowed to be fitted on the nut fitting portion 18a of the socket sleeve 18 unless the tip is first completely fitted into the tip fitting portion 19a of the inner sleeve 19, whereby slippage of the tip can be prevented.
According to a drive force transmitting route and a tightening mechanism configured as described above, a nut (not illustrated) of a shear bolt may be fitted into the nut fitting portion 18a of the socket sleeve 18 while retracting the inner sleeve 19 against the compression spring 34 in a state in which the tip of the shear bolt (not illustrated) may be completely fitted into the tip fitting portion 19a of the inner sleeve 19. In this stage, the inner sleeve 19 is spline fitted into the output sleeve 14. In this state, when the switch lever 3 is turned on to activate the electric motor 2, the socket sleeve 18 may rotate and the nut may be tightened onto the shear bolt. The cut tip may be discharged from the tip fitting portion 19a by the anti-slipping pin 37 being projected forward by the compression spring 32. An exhaust lever 35 may be provided above the switch lever 3. By the exhaust lever 35 being pulled, a push-out pin 36 may be forced to move forward (rightward in
Next, the battery attaching part 40 may be provided below the D-shaped handle unit 30. The battery attaching part 40 may be provided such that it straddles a lower portion of the handle unit 30 and a lower portion of the motor unit 20. Two battery packs (also referred to as 18V batteries) B, where each pack B has a rated voltage of 18V, may be attached to the battery attaching part 40. The battery attaching part 40 is illustrated in detail in
In this embodiment, a lithium ion battery including a plurality of cells housed in a battery case may be attached as the 18V battery. The 18V batteries B, B may be slide-attaching type batteries, which though they may be used as a power source for other electric power tools such as an electric cutting machine, may also be used for the electric power tool 1. The battery packs B, B may also continue to be used as the power sources repeatedly by being detached from the battery coupling sections 41, 41 and being recharged with a separately provided charger. The battery B having a parallelepiped shape as illustrated in
The two battery coupling sections 41, 41 may have the same configuration as illustrated in
As illustrated in
When detaching the attached battery pack B from the battery coupling section 41, the battery pack B may be pulled out rearward with the unlock button Bf pressed downward. Accordingly, the rail receiving portions Ba, Ba may be disconnected from the rail portions 41a, 41a, and the connecting terminals 41b, 41c may be separated from the positive and negative terminal receiving portions Bb, Bc, so that the battery pack B may be detached from the battery coupling section 41. In this manner, by setting the attaching and detaching direction of the battery packs B, B to be the forward and rearward direction, a user may be allowed to easily perform attaching and detaching operation of the batteries B, B with respect to the battery coupling sections 41, 41 of the batteries B, B. Since this configuration allows the batteries B, B to be detached by being slid rearward (toward the user), the battery packs B, B may be prevented from falling where the battery packs may have been improperly attached inadvertently.
When the two 18V battery packs B, B are attached to the battery coupling sections 41, 41 provided as described above, both of the battery packs B, B may be electrically connected in series and may serve as a power source that can output a rated voltage of 36V, which is a summed voltage. The electric motor 2 may be activated by the power source with the rated voltage of 36V output from both of the battery packs B, B, and as a result the nut can be tightened.
According to the electric power tool 1 of the first embodiment described thus far, the two battery packs B, B attached to the battery coupling sections 41, 41 may be electrically connected in series, so that the electric power tool 1 may be used as a 36V-specific electric power tool. In this manner, by preparing two 18V batteries B, B from a plurality of already existing batteries B, B that the user has as backup battery packs B, the 36V-specific electric power tool 1 may be used. Accordingly, with effective usage of the backup 18V batteries B, the cost for the battery may be reduced and handling property (versatility) of the 36V-specific electric power tool 1 may be improved.
In addition, the two battery packs B, B may be configured to be attached to a lower portion of the handle unit 30 on the rear side in the device axis direction. Thereby, a large dimension protruding forward from the motor unit 20 of the tool main body 10, that is a so-called arm dimension, can be obtained. The large arm dimension may improve the handling property and workability of the electric power tool 1 such that any tightening operation can be performed by the power tool in a narrow region. In addition, since the configuration is not such that the battery packs B, B are provided on the upper surface of the tool main body 10, the dimension from the device axis J to the upper surface of the tool main body 10 (center height) may be reduced, and accordingly the handling and workability of the electric power tool 1 can be improved.
Unlike the first embodiment, in the case of the second embodiment, a handle unit 31 may extend downward from a rear surface of the tool main body 10, and may be provided at a position that is shifted upward from the position in the first embodiment. An extension 21 may be provided on a rear surface of the motor unit 20. The extension 21 may be provided protruding rearward from the motor unit 20 at a position above a lower end thereof by a predetermined length. In the second embodiment, the battery attaching part 45 may be provided so as to straddle between the extension 21 and the lower portion of the handle unit 31. Therefore, the relative position of the battery attaching part 45 with respect to the motor unit 20 in a heightwise direction may be set to a position shifted upward from the position in the first embodiment.
According to the electric power tool 1 of the second embodiment, the position of the battery attaching part 45 with respect to the motor unit 20 may be set to a position shifted upward from that in the first embodiment, so that the two battery packs B, B may be attached at relatively higher positions. As illustrated, the height H2 from an installation plane (lower surface) of the battery packs B, B to the lower surface of the motor unit 20 may be smaller than the height H1 from an installation plane of the battery packs B, B to a lower surface of the motor unit 20 in the first embodiment illustrated in
In the third embodiment, the battery pack B may be attached to the battery coupling section 51 by being slid in the leftward direction toward the right-facing side of the battery coupling section 50. In contrast, the battery pack B may be detached from the battery coupling section 51 by being slid in the rightward direction. According to the third embodiment, since the two battery packs B, B are attached side-by-side along the rear-to-front axis, the length of the electric power tool 1 in both the left and right directions may be reduced, accounting for a reduced width compared with the first and second embodiments in which the battery packs are attached side by side in the left and right direction.
In the case of the fourth embodiment, the handle unit 31 may extend downward from a rear surface of the tool main body 10, and may be provided at a position shifted upward from the position in the third embodiment. The extension 21 may be provided on a rear surface of the motor unit 20. The extension 21 may be provided protruding rearward from the motor unit 20 at a position above a lower end thereof by a predetermined length. In the fourth embodiment, the battery attaching part 55 may be provided so as to straddle between the extension 21 and the lower portion of the handle unit 31. This point may be the same as the second embodiment. Two battery coupling sections 56, 56 may be provided on a lower surface of the battery attaching part 55 in a side-by-side configuration along the rear-to-front axis. Therefore, the relative position of the battery attaching part 55 in the heightwise direction with respect to the motor unit 20 may be set to a position shifted upward from the position in the third embodiment.
According to the electric power tool 1 of the fourth embodiment, the position of the battery attaching part 55 with respect to the motor unit 20 may be set to a position shifted upward from that in the third embodiment, so that the two battery packs B, B may be attached at a relatively higher position. As illustrated in
The left and right battery coupling sections 61, 61 may be provided along inclined directions away from the handle unit 20 as they go upward as illustrated in
Instead of the laterally and obliquely attaching structure of the fifth embodiment, a configuration in which the left and right battery packs B, B are attached in parallel by positioning the left and right battery coupling sections 61, 61 in a parallel manner relative to each other may also be applied. In this configuration as well, the length of the tool in the forward and rearward directions and in the left and right directions in terms of space needed for attaching the battery packs B, B may be reduced.
In the sixth embodiment, the battery pack B may be attached by being slid toward the front, with respect to the battery coupling section 66. In contrast, the battery pack B may be detached by being slid rearward with respect to the battery coupling section 66. In the sixth embodiment, the lower portion of the handle unit 30 may extend forward and is coupled to the lower portion of the motor unit 20 and the battery attaching part 65 as illustrated in
According to the sixth and the seventh embodiments illustrated in
In the first to the seventh embodiments described above, further modifications may be made. For example, although the configuration in which the two battery packs B, B are attached is exemplified, specified effects and advantages may be obtained by applying the attaching position or the attaching direction as exemplified to the configuration in which three or more battery packs B to B are attached. Also, although the configuration in which the 36V power is supplied by attaching the two 18V batteries B, B is exemplified, configurations in which two or more 14.4V batteries or 7.2V batteries are attached in series to supply said 36V power may also be applicable.
Although the DC brushless motor is exemplified as the electric motor 2, a case where the brush motor is used as the drive source may be also applicable. Furthermore, although the shear wrench (the tightening tool for the shear bolt) is exemplified as the electric power tool, the exemplified configurations may be applied to layouts of the batteries for other electric power tools such as a boring drill or cutting machine.
Number | Date | Country | Kind |
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2014-080407 | Apr 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/060128 | 3/31/2015 | WO | 00 |