The present disclosure generally relates to prime movers for portable power equipment. More specifically, the present disclosure relates to an electric power head and energy storage device for driving and/or powering various components of a piece of portable power equipment.
One embodiment relates to an electric powerhead. The electric powerhead includes a housing including a mounting plate including a shaft opening and multiple first openings arranged in a standard mini four-stroke engine mounting pattern, a base including multiple second openings arranged in a standard mini four-stroke engine support pattern, and an electric motor positioned within the housing, wherein the electric motor includes an output shaft that extends through the shaft opening of the mounting plate and wherein the output shaft is configured to rotate about an axis of rotation.
Another embodiment relates to portable power equipment. The portable power equipment includes an electric powerhead including a housing including a mounting plate including a shaft opening and multiple first openings arranged in a standard horizontal shaft engine mounting pattern, a base including multiple second openings arranged in a standard horizontal shaft engine support pattern, a battery receptacle, an electric motor positioned within the housing, and a battery. The electric motor includes an output shaft that extends through the shaft opening of the mounting plate and the output shaft is configured to rotate about an axis of rotation. The battery is configured to be removably attached to the battery receptacle to provide electricity to the electric motor.
Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited in the claims.
The disclosed implementations will become more fully understood from the following detailed description, taken in conjunction with the accompanying drawings, in which:
Before turning to the figures, which illustrate multiple embodiments in detail, it should be understood that the application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
The electric powerhead 100 also includes a housing 115 with a base 180 and a power take-off (PTO) mounting plate 120 for securing the electric powerhead 100 to a mounting location on a piece of equipment (e.g., to secure the electric powerhead 100 to a string trimmer). The housing 115 is sized so that the electric powerhead 100 has substantially the same volume as a comparable small internal combustion engine that provides a similar mechanical output (e.g., power and torque) so that the electric powerhead 100 can be used as a direct replacement for comparable small internal combustion engines. For example, comparable small internal combustion engines may include standard handheld (e.g., non-road) engines. Standard handheld engines may be rated as class III engines (e.g., total displacement of less than 20 cubic centimeters (cc)), class IV engines (e.g., total displacement between 20 cc and 50 cc), or as class V engines (e.g., total displacement over 50 cc) as defined by 40 C.F.R. § 1054.801 (e.g., EPA regulations).
The electric powerhead 100 provides a maximum output of approximately 1.0 horsepower (HP). In other embodiments, the electric powerhead 100 provides a maximum output of approximately 1.3 HP. In other embodiments, the electric powerhead 100 provides more or less maximum output. Standard small internal combustion engines having a similar output have standard dimensions including a standard height, a standard width, a standard depth, and a standard cross-sectional area or footprint (width times depth). For example, for comparable standard small internal combustion engines, the standard depth is approximately 7.6 inches (192 millimeters (mm)), the standard width is approximately 8.7 inches (221 mm), and the standard height is approximately 9.1 inches (230 mm), with a cross-sectional area of approximately 66.1 inches squared (4.24×104 mm2) and a volume of approximately 601.7 cubic inches (9.76×106 mm3). A distance, area, or volume is “substantially the same” as one of the standard distances, areas, or volumes of a comparable standard small engine when such a distance, area, or volume allows another component having such a distance, area, or volume to be readily used in place of the standard small engine. In some embodiments of the present invention, plus or minus 15% of the distance, area, or volume is the outer limit for a distance, area, or volume to be considered “substantially the same” as one of the standard distances, areas, or volumes.
As another example, for comparable standard small internal combustion engines, the standard depth is approximately 8.0 inches (204 mm), the standard width is approximately 9.2 inches (234 mm), and the standard height is approximately 9.4 inches (230 mm), with a cross-sectional area of approximately 73.6 inches squared (4.78×104 mm2) and a volume of approximately 691.8 cubic inches (1.10×107 mm3).
Still referring to
The electric motor 105 is additionally configured to operate in a reverse direction of rotation. The reversibility of the electric motor 105 allows for reversibility of vehicular equipment, such as power wheel barrows, etc., and reversibility of other rotating handheld (and outdoor) power equipment, such as earth/ice augers, string trimmers, blowers, mowers, etc. For example, when using an earth auger, the auger may get stuck in a dug hole and reversibility of the motor allows the auger to reverse out of the hole, thereby freeing the auger from the earth. As another example, when using a mower, the mower deck may become clogged with grass and dirt trapped between the blade and the deck. Reversibility of the motor causes the mower blades to operate in a reverse direction, which may aid in clearing the clogged mower deck. As another example, when using a string trimmer, in certain orientations, the string trimmer may direct trimmings toward the operator. By selecting a reverse mode of the motor, the operator can direct clippings away from the operator during use. As a further example, when using a power wheel barrow, the powerhead may be used to power the wheels of the wheel barrow in a forward and reverse direction. Reversibility of the motor results in reversibility of the wheels of the wheel barrow, which may be necessary or desired during use (e.g., wheel barrow has been moved into a corner, toward a building, etc.).
Referring to
Referring to
As shown in
In some embodiments, the PTO mounting plate 120 and/or base 180 include plastic molded over a metallic insert. The PTO mounting plate 120 and base 180 are made from molded plastic and the insert is made from an aluminum material. In other embodiments, the PTO mounting plate 120, base 180, and insert are made from other materials. The insert includes a ring-shaped portion and a set of bosses or protrusions extending outward from the outer surface of the ring-shaped portion. In other embodiments, the insert includes a rectangular-shaped portion with a set of bosses or protrusions extending therefrom. The insert includes a set of openings including four openings that align concentrically with the set of openings 170, 187 on the PTO mounting plate 120 and base 180, respectively. Each opening on the insert extends through the center of a protrusion. The openings of the insert are smaller in diameter than the openings 170, 187 of the PTO mounting plate 120 and base 180 such that the protrusions extend through and are approximately flush with the outer surfaces of the PTO mounting plate 120 and base 180. Accordingly, bolts or other fasteners that are used to mount the engine powerhead 100 to a piece of portable power equipment extend through the openings in the insert and PTO mounting plate 120 and/or base 180 and engage with (e.g., clamp against) the surfaces of the insert protrusions instead of engaging with the PTO mounting plate 120 and/or base 180. As such, when mounting the engine powerhead 100 to a piece of equipment, fasteners are engaged with the metallic material of the insert and not against the plastic material of the PTO mounting plate 120 and/or base 180. By fastening a metallic fastener against the metallic material of the insert, loosening of fasteners over time due to thermal changes and deformation of the plastic material is avoided.
Referring back to
The battery receptacle 215 is positioned in the housing 115 so that a straight axis of insertion 230 along which the battery 110 is inserted into the battery receptacle 215 is positioned at an angle relative to the axis of rotation 137 of the output shaft 130. For example, as shown in
As illustrated in
In some embodiments, the battery 110 and the battery receptacle 215 include mechanical aligning features to ensure proper alignment between the battery 110 and the battery receptacle 215 and/or to guide the battery 110 into the battery receptacle 215. For example, the battery 110 includes a protrusion and the battery receptacle 215 includes a corresponding slot to receive the protrusion. In some embodiments, the housing 115 includes a battery cover to secure the battery 110 to the battery receptacle 215. In such applications as the string trimmer shown in
In some embodiments, an intake air filter is provided upstream of a motor intake air vent 175 to limit the intake of debris into the housing 115 with the intake of air through the vent 175. In some embodiments, the intake air filter includes a housing and a filter cartridge removably inserted into or attached to the housing 115. The filter cartridge includes filter media for filtering the air flow through the intake air filter. In some embodiments, the housing and/or the filter cartridge are arranged to provide cyclonic filters before filtering by the filter media by inducing a cyclonic airflow to remove debris from the airflow. The filter media is made of a washable material, such as a nylon or plastic mesh material. The filter media may have an Ingress Protection Rating of IP-67 (indicating waterproof and dust resistance). In other embodiments, the filter media is made of paper. In some embodiments, the electric motor 105 drives the fan used to draw air into a motor intake air vent 175 in an opposite direction to clear debris from the motor intake air vent 175 and/or the intake air filter.
As shown in
The electric powerhead 100 also includes a controller or processing circuit 250 for controlling operation of electrical components of the powerhead 100. In some embodiments, the controller 250 also controls operation of and/or communicates with electrical components coupled to the electric powerhead 100 (e.g., electrically coupled by wires or wirelessly coupled). The controller 250 can include a processor and memory device. The processor can be implemented as a general purpose processor, an application specific integrated circuit (ASIC), one or more field programmable gate arrays (FPGAs), a group of processing components, or other suitable electronic processing components. The memory device (e.g., memory, memory unit, storage device, etc.) is one or more devices (e.g., RAM, ROM, Flash memory, hard disk storage, etc.) for storing data and/or computer code for completing or facilitating the various processes, layers and modules described in the present application. The memory device may be or include volatile memory or non-volatile memory. The memory device may include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described in the present application. According to an exemplary embodiment, the memory device is communicably connected to the processor via a processing circuit and includes computer code for executing (e.g., by processing circuit and/or processor) one or more processes described herein. The controller 250 may be positioned in and/or attached to the housing 115.
In some embodiments, an accessory interface is electrically coupled to the controller 250 to provide data communications (e.g., transmission and receipt of input and output signals or other data streams) with external electrical components via a communication port. In some embodiments, the accessory interface includes a wireless transceiver to provide for wireless communication with an external electrical component. In some embodiments, a communication port can be used to allow an OEM or service provider to send controller programming updates (e.g., firmware updates, software updates) to the controller 250. In some embodiments, the controller 250 is programmed to detect the type of equipment the electric powerhead 100 is being used with. For example, the controller 250 can be programmed to detect equipment-specific external electrical components (e.g., plug-and-play components) and adjust operating characteristics of the electric powerhead 100 according to instructions specific to that equipment. For example, resistors in a wiring harness create a voltage indicating the type of equipment (e.g., looked up via a look-up table). As another example, NFC, RFID, Bluetooth, or a signal embedded in a wired connection (e.g., connected to a controller on the equipment) can be used to detect equipment-specific external electrical components.
The construction and arrangement of the apparatus, systems and methods as shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.). For example, some elements shown as integrally formed may be constructed from multiple parts or elements, the position of elements may be reversed or otherwise varied and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present disclosure. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present disclosure.
This application claims the benefit of U.S. Provisional Application No. 62/506,421, filed May 15, 2017, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62506421 | May 2017 | US |