The present disclosure relates to an electric propulsion device.
Priority is claimed on Japanese Patent Application No. 2022-7844, filed Jan. 21, 2022, the content of which is incorporated herein by reference.
In recent years, research and development have been carried out for the practical use of an aircraft using an electric propulsion device. As an example of the electric propulsion device, a device disclosed in Patent Document 1 is known. The electric propulsion device mainly includes a motor, a plurality of blades that are rotationally driven by the motor, and a duct that covers the blades from an outer circumferential side. The rotation of the blades generates a propulsive force, which is said to enable the aircraft to fly.
In a case in which the electric propulsion device is used for an aircraft, since the aircraft is operated at a high altitude, icing may occur on each portion. Particularly, in a case in which icing occurs on a surface of the blade, it becomes difficult to generate a required propulsive force. In the device according to Patent Document 1, a measure against icing on such a blade is not taken. Therefore, there is a concern that the stable operation of the electric propulsion device will be affected.
The present disclosure has been made to solve the above problems, and an object of the present disclosure is to provide an electric propulsion device capable of being operated more stably by suppressing icing.
In order to solve the above problems, an electric propulsion device according to the present disclosure includes: a hollow shaft extending along an axis and have a shaft flow path, which extends in a direction of the axis, formed therein; a boss portion having a disc shape centered on the axis, attached to the hollow shaft on one side in the direction of the axis, and having a space formed therein; a plurality of blades extending from an outer circumferential surface of the boss portion in a radial direction, arranged at intervals in a circumferential direction, and having a blade flow path, which communicates with the space of the boss portion, formed therein; an electric motor having a rotor core that is provided on an outer circumferential surface of the hollow shaft and a stator core that covers the rotor core from an outer circumferential side; and a casing having an accommodation space, which accommodates the electric motor and communicates with the shaft flow path, formed therein, in which a suction port, which is formed to communicate between an outside of the casing and the accommodation space, in a position between each of the plurality of blades and the electric motor in the casing, and a blowing port, which is formed to communicate between the blade flow path and the outside of the casing, in a region including an end portion of each of the plurality of blades on an outer side in the radial direction in the each of the plurality of blades.
According to the present disclosure, it is possible to provide an electric propulsion device capable of being operated more stably by suppressing icing.
Hereinafter, an electric propulsion device 1 according to a first embodiment of the present disclosure will be described with reference to
As shown in
The hollow shaft 10 has a cylindrical shape extending along an axis O and has a space forming a shaft flow path 11 therein. The shaft flow path 11 extends in a direction of the axis O. The hollow shaft 10 is rotatably supported around the axis O by a bearing device 80, which will be described below.
The boss portion 20 is attached to the hollow shaft 10 on one side (first side) in the direction of the axis O. The boss portion 20 is rotated integrally with the hollow shaft 10. The boss portion 20 has a disc shape using the axis O as a center. A space (a boss portion flow path 21) is formed inside the boss portion 20. The boss portion flow path 21 communicates with the above-described shaft flow path 11. The spinner 30 is attached to the boss portion 20 on one side in the direction of the axis O. The spinner 30 has a pointed shape extending toward the one side in the direction of the axis O.
The plurality of blades 40 are attached to an outer circumferential surface of the boss portion 20. The plurality of blades 40 are arranged at equal intervals in the circumferential direction and extend in a radial direction with respect to the axis O. The blade 40 has a wing-shaped cross-sectional shape as viewed in the radial direction. In a case in which the hollow shaft 10 and the boss portion 20 are rotated, a flow of the air is generated by the blades 40 from the one side to another side in the direction of the axis O. The flow of the air is used as a propulsive force of the electric propulsion device 1.
A blade flow path 41 is formed inside the blade 40. The blade flow path 41 is appropriately formed by a spar or a girder inside the blade 40. The blade flow path 41 extends from an end portion of the blade 40 on an inner side in the radial direction to a blowing port 42 provided at an end portion of the blade 40 on an outer side in the radial direction. More specifically, the blade flow path 41 extends along an end edge (a leading edge) on one side in the direction of the axis O, on the inner side of the blade 40. An end portion of the blade flow path 41 on an inner side in the radial direction communicates with the boss portion flow path 21. In addition, the blowing port 42 is open toward the outer side in the radial direction. As the opening shape of the blowing port 42, a shape selected as appropriate from among a circular shape, a rectangular shape, a triangular shape, and the like is used according to a design or a specification.
The electric motor 50 includes a rotor core 51 and a stator core 54. The rotor core 51 is attached to an outer circumferential surface of the hollow shaft 10. The rotor core 51 includes a plurality of permanent magnets 52 and a spider 53 that supports the plurality of permanent magnets 52 from an inner circumferential side. The stator core 54 covers the rotor core 51 from an outer circumferential side. The stator core 54 includes a plurality of coils 55.
The stator core 54 is attached to an inner circumferential surface of the casing 60. In a case in which the coil 55 of the stator core 54 is supplied with a current, the rotor core 51 is given a rotational energy around the axis O by an electromagnetic force generated between the permanent magnet 52 and the coil 55. As a result, the hollow shaft 10 is rotationally driven around the axis O.
The casing 60 accommodates the above-described electric motor 50. As shown in
Both the front portion casing 61 and the rear portion casing 62 have a cylindrical shape centered on the axis O). A space of the inner side of the front portion casing 61 and the rear portion casing 62 is an accommodation space 64.
An outer diameter dimension of the front portion casing 61 is set to be smaller than an inner diameter dimension of the rear portion casing 62. As a result, a gap having an annular shape is formed between an outer circumferential surface of the front portion casing 61 and an inner circumferential surface of the rear portion casing 62. This gap is a suction port 63 for taking in outside air into the accommodation space 64. The suction port 63 is positioned between the electric motor 50 and the blade 40 in the direction of the axis O. Further, the suction port 63 faces the blades 40 from the other side in the direction of the axis O. That is, a part of the air, which is conveyed by the blades 40, flows directly into the suction port 63.
As shown in
As shown in
Further, a plurality of struts 68 and the rear portion inner tube 69 are provided near the end portion on the other side of the rear portion casing 62 in the direction of the axis O (that is, a position on the other side of the electric motor 50 in the direction of the axis O). As shown in
An opening of the casing 60 on the other side in the direction of the axis O) is covered with a fairing 70. The fairing 70 has a conical shape centered on the axis O. That is, the diameter dimension of the fairing 70 gradually decreases as the fairing 70 goes from the one side in the direction of the axis O to the other side. The fairing 70 is provided in order to reduce stagnation or vortices generated on a downstream side while the electric propulsion device 1 is exposed to the flow of the air.
Subsequently, an operation of the electric propulsion device 1 will be described with reference to
When the hollow shaft 10 is rotated, the boss portion 20, which is attached to the hollow shaft 10, and the plurality of blades 40 are rotated. When the blades 40 are rotated, the flow of the air is generated from the one side toward the other side in the direction of the axis O. A force, which is generated due to the flow of the air, is used as a propulsive force of the electric propulsion device 1.
Here, in a case in which the electric propulsion device 1 is used for an aircraft, the electric propulsion device 1 is operated at a high altitude, and thus icing may occur on each portion. Particularly, in a case in which icing occurs on a surface of the blade 40, the outer shape of the blade 40 is changed by the attached ice. As a result, the flow of the air along the blade 40 is hindered, and it becomes difficult to generate a required propulsive force.
Therefore, the electric propulsion device 1 according to the present embodiment adopts the above-described configuration. In a case in which the electric propulsion device 1 advances on the one side in the direction of the axis O as the blades 40 are rotated, the air is taken from the suction port 63 toward the accommodation space 64 in the casing 60. In addition, the components of the air, which are conveyed by the blades 40, are also taken into the suction port 63 in conjunction with the dynamic pressure.
Further, as the blades 40 are rotated at a high speed, the static pressure in the periphery of the blowing port 42, which is provided at the end portion of the blade 40, is decreased. That is, as the pressure of the blowing port 42 is decreased, the flow of the air is formed from the suction port 63 having a relatively high pressure toward the blowing port 42 through in the order of the accommodation space 64, the inside of the fairing 70, the shaft flow path 11, the boss portion flow path 21, and the blade flow path 41 (arrows in
The air that has entered the accommodation space 64 from the blowing port 42 first comes into contact with the electric motor 50. The electric motor 50 generates heat due to an internal resistance accompanying the rotation driving. Heat exchange is performed between the air, which comes into contact with the electric motor 50, and the electric motor 50, and the air is heated. On the other hand, the electric motor 50 is cooled by the air. The heated air flows into the fairing 70 through the gap between the struts 68 described above.
The air that has flowed into the fairing 70 then flows through the shaft flow path 11 and flows into the boss portion flow path 21. The air that has flowed into the boss portion flow path 21 is distributed to the blade flow path 41 of each blade 40. The blade flow path 41 extends along the leading edge on the inner side of the blade 40 as described above. As a result, as described above, heat is received from the electric motor 50 and the temperature becomes high, causing the air to heat the leading edge from the inner side. As a result, the temperature of the ice attached to the leading edge rises and the ice melts. In addition, the icing is prevented in advance.
In this way, as the blades 40 are rotated, the air flows into the blade flow path 41 through the suction port 63, the accommodation space 64, and the shaft flow path 11. Since heat is received from the electric motor 50 in the accommodation space 64, high temperature air flows into the blade flow path 41. As a result, it is possible to achieve both the anti-icing of the blade 40 and the cooling of the electric motor 50.
Further, with the above-described configuration, since the suction port 63 faces the blade 40 from the other side in the direction of the axis O, the air is pushed into the suction port 63 by the dynamic pressure of the air conveyed by the blades 40. As a result, more air can be taken in from the suction port 63 as compared with a case where the flow of the air is formed depending only on the negative pressure in the periphery of the blowing port 42. As a result, the cooling effect can be further enhanced by allowing more air to come into contact with the electric motor 50. At the same time, since more heated air flows into the blade flow path 41, it is possible to further enhance the anti-icing effect of the blade 40.
The first embodiment of the present disclosure has been described above. Various changes or modifications can be made to the above configuration without departing from the scope of the present disclosure. For example, in the first embodiment described above, the example is described in which the suction port 63 facing the one side in the direction of the axis O) is formed by setting the outer diameter dimension of the front portion casing 61 to be smaller than the inner diameter dimension of the rear portion casing 62. However, an aspect of the suction port 63 is not limited to the above. The front portion casing 61 and the rear portion casing 62 can be formed with the same diameter, and the suction port 63 that is open in the radial direction can be formed by providing a gap in the direction of the axis O.
Next, a second embodiment of the present disclosure will be described with reference to
The heater device 90 includes a support body 91 and a heater member 92. The support body 91 is fixed to the rear portion inner tube 69. The support body 91 is inserted inside the hollow shaft 10 from the other side in the direction of the axis O. The support body 91 has a cylindrical shape centered on the axis O. An outer diameter dimension of the support body 91 is set to be smaller than an inner diameter dimension of the hollow shaft 10. In addition, the support body 91 extends to a position corresponding to an end portion on the other side of the electric motor 50 in the direction of the axis O.
The heater member 92 is attached to an inner circumferential surface of the support body 91. The heater member 92 generates heat by being supplied with electric power from the outside. As the heater member 92, a ceramic heater, an electric heating wire, or the like is suitably used.
With the above-described configuration, the air flowing through the shaft flow path 11 can be heated by the heater member 92. As a result, the temperature of the air flowing from the shaft flow path 11 through the boss portion flow path 21 toward the blade flow path 41 further rises. As a result, it is possible to obtain a higher anti-icing effect and deicing effect of the blade 40.
Further, with the above-described configuration, since the heater member 92 is attached to the inner circumferential surface of the support body 91 having a tubular shape, a surface area of the heater member 92 can be secured to be large. In other words, the outer diameter dimension of the support body 91 can be maximally secured as large as possible as long as the support body 91 is not in contact with the inner circumferential surface of the hollow shaft 10. Therefore, the surface area of the heater member 92 can be increased. As a result, the air can be further heated by the heater member 92. As a result, the temperature of the air, which is supplied to the blade flow path 41, is further increased, and the anti-icing effect and the deicing effect can be further improved.
In addition, with the above-described configuration, since the heater member 92 does not overlap the electric motor 50 in the direction of the axis O, it is also possible to minimize the transfer of heat from the heater member 92 to the electric motor 50. As a result, the electric motor 50 can be further efficiently driven. As a result, it is possible to further improve the efficiency of the entire electric propulsion device 1.
The second embodiment of the present disclosure has been described above. Various changes or modifications can be made to the above configuration without departing from the scope of the present disclosure.
For example, in the second embodiment described above, an example is described in which the heater member 92 is attached to the inner circumferential surface of the support body 91 having a tubular shape. However, as shown in
Furthermore, the support body 91 is not limited to having a cylindrical shape and may have a rod shape extending in the direction of the axis O as shown in
Subsequently, a third embodiment of the present disclosure will be described with reference to
With the above configuration, since the heater device 290 extends inside the boss portion 20, the air in the shaft flow path 11 is exposed to the heat of the heater device 290 for a longer time. As a result, it is possible to heat the air to a higher temperature. As a result, since the temperature of the air toward the blade flow path 41 can be maintained in a higher state, a higher anti-icing effect and deicing effect can be obtained in the blade 40.
The third embodiment of the present disclosure has been described above. Various changes or modifications can be made to the above configuration without departing from the scope of the present disclosure. For example, it is also possible to provide another bearing between the outer circumferential surface of the heater device 290 and the inner circumferential surface of the hollow shaft 10. As a result, it is possible to more stably support the long heater device 290 inside the hollow shaft 10.
Next, a fourth embodiment of the present disclosure will be described with reference to
The centrifugal fan 322 is fixed to a surface facing the other side in the direction of the axis O inside the boss portion 20. That is, the centrifugal fan 322 is rotated integrally with the boss portion 20. Although not shown in detail, the centrifugal fan 322 includes a disc having a disc shape centered on the axis O and wings that extend on a surface of the disc in the radial direction and that are arranged at intervals in the circumferential direction.
With the above configuration, when the centrifugal fan 322 is rotated, it is possible to increase the pressure while changing the flow of the air, which has flowed through the shaft flow path 11, to a flow directed toward the outer side in the radial direction. As a result, a flow velocity and a flow rate of the air toward the blade flow path 41 are increased. As a result, the anti-icing effect and the deicing effect in the blade 40 can be further improved.
The fourth embodiment of the present disclosure has been described above. Various changes or modifications can be made to the above configuration without departing from the scope of the present disclosure. For example, in the fourth embodiment, an example is described in which the heater device 90 and the centrifugal fan 322 are provided in combination. However, it is also possible to provide the centrifugal fan 322 without the heater device 90. In addition, in a case in which the heater device 90 is included, the heater device 90 can adopt the configurations described in each of the modification examples of the second embodiment or the third embodiment.
Subsequently, a fifth embodiment of the present disclosure will be described with reference to
The axial flow fan 422 includes a plurality of wings that extend in the radial direction from the inner circumferential surface of the hollow shaft 10 and that are arranged at intervals in the circumferential direction. When the hollow shaft 10 is rotated, the air is conveyed by the axial flow fan 422 from the other side toward the one side in the direction of the axis O.
With the above configuration, when the axial flow fan 422 is rotated, the pressure of the air flowing through the shaft flow path 11 can be increased. As a result, the flow velocity and the flow rate of the air flowing through the shaft flow path 11 toward the blade flow path 41 can be increased. As a result, the anti-icing effect and the deicing effect in the blade 40 can be further improved.
The fifth embodiment of the present disclosure has been described above. Various changes or modifications can be made to the above configuration without departing from the scope of the present disclosure. For example, in the fifth embodiment, an example is described in which the heater device 90 and the axial flow fan 422 are provided in combination. However, it is also possible to provide the axial flow fan 422 without providing the heater device 90. In addition, in a case in which the heater device 90 is included, the heater device 90 can adopt the configurations described in each of the modification examples of the second embodiment or the third embodiment.
As a modification example common to each of the above-described embodiments, the following configurations can be adopted. For example, in each of the above-described embodiments, an example is described in which the blowing port 42 is open in the radial direction. However, as a modification example, as shown in
In addition, as shown in
In addition, as shown by the solid line arrow in
Further, the blade flow path 41 can adopt the configurations shown in
In addition, as shown in
The electric propulsion device 1 described in each embodiment is understood, for example, as follows.
(1) An electric propulsion device 1 according to a first aspect includes: a hollow shaft 10 extending along an axis O and have a shaft flow path 11, which extends in a direction of the axis O, formed therein; a boss portion 20 having a disc shape centered on the axis O, attached to the hollow shaft 10 on one side in the direction of the axis O, and having a space formed therein; a plurality of blades 40 extending from an outer circumferential surface of the boss portion 20 in a radial direction, arranged at intervals in a circumferential direction, and having a blade flow path 41, which communicates with the space of the boss portion 20, formed therein; an electric motor 50 having a rotor core 51 that is provided on an outer circumferential surface of the hollow shaft 10 and a stator core 54 that covers the rotor core 51 from an outer circumferential side; and a casing 60 having an accommodation space 64, which accommodates the electric motor 50 and communicates with the shaft flow path 11, formed therein, in which a suction port 63 is formed to communicate between an outside of the casing 60 and the accommodation space 64, in a position between each of the plurality of blades 40 and the electric motor 50 in the casing 60, and a blowing port 42 is formed to communicate between the blade flow path 41 and the outside of the casing 60, in a region including an end portion of each of the plurality of blades 40 on an outer side in the radial direction in the each of the plurality of blades.
With the above configuration, as each of the plurality of blades 40 is rotated, the air flows into the blade flow path 41 through the suction port 63, the accommodation space 64, and the shaft flow path 11. Since heat is received from the electric motor 50 in the accommodation space 64, high temperature air flows into the blade flow path 41. As a result, it is possible to realize the anti-icing of each of the plurality of blades 40 and the cooling of the electric motor 50.
(2) The electric propulsion device 1 according to a second aspect is the electric propulsion device 1 of (1), in which the suction port 63 is open toward the one side in the direction of the axis O to face each of the plurality of blades 40.
With the above configuration, since the suction port 63 faces each of the plurality of blades 40, the air is pushed into the suction port 63 by the dynamic pressure of the air conveyed by each of the plurality of blades 40. As a result, more air can be taken in from the suction port 63.
(3) The electric propulsion device 1 according to a third aspect is the electric propulsion device 1 of (1) or (2), the electric propulsion device 1 further includes: a support body 91 that is supported by the casing 60 and that is inserted inside the shaft flow path 11; and a heater member 92 that is provided in the support body 91.
With the above-described configuration, the air flowing through the shaft flow path 11 can be heated by the heater member 92. As a result, it is possible to obtain a further higher anti-icing effect.
(4) The electric propulsion device 1 according to a fourth aspect is the electric propulsion device 1 of (3), in which the support body 91 has a cylindrical shape centered on the axis O, and the heater member 92 is attached to an inner circumferential surface of the support body 91.
With the above-described configuration, since the heater member 92 is attached to the inner circumferential surface of the support body 91 having a tubular shape, a surface area of the heater member 92 can be secured to be large.
(5) The electric propulsion device 1 according to a fifth aspect is the electric propulsion device 1 of (3) or (4), in which the support body 91 has a cylindrical shape centered on the axis O, and the heater member 92 is attached to an outer circumferential surface of the support body 91.
With the above-described configuration, since the heater member 92 is attached to the outer circumferential surface of the support body 91 having a tubular shape, a surface area of the heater member 92 can be secured to be further large.
(6) The electric propulsion device 1 according to a sixth aspect is the electric propulsion device 1 of (3), in which the support body 91 has a rod shape centered on the axis O, and the heater member 92 is attached to an outer circumferential surface of the support body 91.
With the above-described configuration, since the support body 91 has a rod shape and the heater member 92 is attached to the outer circumferential surface of the support body 91, the cross sectional area of the support body 91 and the heater member 92 in the shaft flow path 11 can be suppressed to be small. As a result, it is possible to reduce a pressure loss of the air in the shaft flow path 11.
(7) The electric propulsion device 1 according to a seventh aspect is the electric propulsion device 1 of any one of aspects (3) to (6), in which the support body 91 and the heater member 92 extend from an end portion of the hollow shaft 10 on the other side in the direction of the axis O to the space of the boss portion 20.
With the above-described configuration, since the heater member 92 extends to the space inside the boss portion 20, it is possible to heat the air in the shaft flow path 11 to a higher temperature. As a result, a further higher anti-icing effect can be obtained.
(8) The electric propulsion device 1 according to an eighth aspect is the electric propulsion device 1 of any one of aspects (1) to (7), the electric propulsion device 1 further includes: a centrifugal fan 322 fixed to a surface inside the boss portion 20 facing the other side in the direction of the axis O and be rotated integrally with the boss portion 20.
With the above configuration, as the centrifugal fan 322 is rotated, the flow velocity and the flow rate of the air toward the blade flow path 41 can be increased. As a result, the anti-icing effect can be further improved.
(9) The electric propulsion device 1 according to a ninth aspect is the electric propulsion device 1 of any one of aspects (1) to (8), the electric propulsion device 1 further includes: an axial flow fan 422 configured to be provided on an inner surface of the shaft flow path 11.
With the above configuration, as the axial flow fan 422 is rotated, the flow velocity and the flow rate of the air toward the blade flow path 41 can be increased. As a result, the anti-icing effect can be further improved.
According to the present disclosure, it is possible to provide an electric propulsion device capable of being operated more stably by suppressing icing.
Number | Date | Country | Kind |
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2022-007844 | Jan 2022 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/038515 | 10/17/2022 | WO |