The present invention relates to a motor integrated type and also positive displacement type pump in which an electric motor and a pump part are integrated.
In Japanese Patent Application Publication No. 2011-74843 (hereinafter is referred to as “JP 2011-74843”), Japanese Patent Application Publication No. 2012-67735 (hereinafter is referred to as “JP 2012-67735”) and Japanese Patent Application Publication No. 2012-41867 (hereinafter is referred to as “JP 2012-41867”), as a motor integrated type electric pump which is used for an oil pump for an engine and a transmission for a vehicle, for example, an electric motor has been suggested in which a pump part is disposed on the inner circumferential side of a rotor of the electric motor.
The motor integrated type electric pump disclosed in JP 2011-74843, JP 2012-67735 and JP 2012-41867 has a structure in which the rotor of the electric motor also serves as the outer rotor of the pump part of the positive displacement type pump, and an inner rotor as a pump element is eccentrically disposed on the inner circumferential side of the outer rotor with a predetermined space. This structure is common. In addition, a trochoid type or other types of pump parts are each configured of the outer rotor and the inner rotor, and by rotating the inner rotor following the rotation of the outer rotor, a predetermined pump function is exhibited using the space between the outer rotor and the inner rotor as a pump chamber.
However, in this motor integrated type electric pump, due to the particularity of the structure in which the pump part is disposed on the inner circumferential side of the rotor of the electric motor, as described in JP 2011-74843 and JP 2012-41867, it must have a structure in which housing members defining both side surfaces of the pump chamber are fastened to each other by bolts at positions largely radially separated from the center of the pump part. In this structure, it is difficult that the housing members, the outer rotor and the inner rotor are accurately brought into close contact with each other by the fastening force of the bolts unless the housing members are made thick to have high rigidity, and there are therefore concerns that the accuracy of the mating surfaces of the both side surfaces of the pump chamber is lowered and its sealing performance also deteriorates. The deterioration of pumping efficiency caused by the leakage of liquid, the partial abrasion of a sliding part and the increase of abrasion resistance, as a result, tend to occur, and, as a motor integrated type electric pump, there is still room for improvement.
The present invention was made in consideration of such a problem. An object of the present invention is to provide a motor integrated type electric pump in which by sufficiently securing the accuracy of the mating surfaces of both side surfaces of a pump chamber and its sealing performance, secondary troubles such as, in addition to the deterioration of pumping efficiency, the partial abrasion of a sliding part and the increase of abrasion resistance can be suppressed.
According to the present invention, an electric pump comprises: a housing having a sealed structure; a stator including a plurality of coils arranged circumferentially, the stator which is accommodated in the housing; a rotor disposed on the inner circumferential side of the stator; a pump part disposed on the inner circumferential side of the rotor and driven by an electric motor, the rotor which also serves as an outer rotor of the pump part and forms the electric motor with the stator; a pair of side plates disposed on both side surfaces of the rotor; and an inner rotor disposed on the inner circumferential side of the rotor eccentrically, and forming a pump chamber of the pump part with the rotor and the pair of the side plates, the inner rotor which rotates with rotation of the rotor, and is characterized in that at least one of the pair of the side plates is pressed to the rotor by an elastic member.
In this case, as to the above rotor, to achieve both of a function required for the electric motor and a function required for the pump part, it is desirable that the rotor is configured of the outer rotor forming the pump chamber of the pump part with the pair of the side plates and the inner rotor and of the rotor body provided with permanent magnets corresponding to the respective coils provided on the stator side, rotor body which is fitted on the outer circumferential side of the outer rotor. That is, it is desirable that the rotor is functionally divided.
In addition, as the pump part, a trochoid type or other types may be used if it is structurally established. However, here, the pump part is one which has, in addition to the outer rotor, the pair of the side plates and the inner rotor, plate members. One end of each of the plate members is swingably supported on the outer rotor and the other end is slidably fitted to the inner rotor, and the plate members divide the space of the pump chamber formed between the outer rotor and the inner rotor into a plurality of regions.
In addition, as a more specific structure of the housing, it is desirable that the housing is divided into two parts in the axial direction of the rotor and is configured of a housing body and a cover member, and that the outer rotor, the inner rotor and the pair of the side plates disposed on both sides of them are held so as to be pressed by the housing body and the cover member, for improving close contact property between respective members.
Moreover, when focused on the rotation performance of the rotor, it is desirable that the outer rotor is provided, at its circumferential edge portion, with a rim portion whose length is longer than that of the rotor body in the axial center direction of the rotor, and bearings are interposed in respective spaces between the inner circumferential surface of one end portion in the longitudinal direction of the rim portion and the housing body and between the inner circumferential surface of the other end portion in the longitudinal direction of the rim portion and the cover member, and that the rotor configured of the outer rotor and the rotor body is rotatably supported at both ends by the bearings.
Therefore, according to the present invention, at least one of the pair of the side plates is pressed to the rotor by the elastic force of the elastic member, and the rotor which has the inner rotor on the inner circumferential side thereof and which also serves as the outer rotor of the pump part is sandwiched between the both side plates by the elastic force. Consequently, the rotor also serving as the outer rotor of the pump part, the inner rotor and the side plates are surely brought into close contact with each other, and it is possible to stably maintain its close contact state.
According to the present invention, since the electric motor has a so-called floating structure in which at least one of the pair of the side plates forming the pump chamber is pressed to the rotor by the elastic member, it becomes possible that the pair of the side plates, the rotor also serving as the outer rotor of the pump part and the inner rotor are brought into close contact with each other, and the accuracy of the mating surfaces of the both side surfaces of the pump chamber and its sealing performance can be sufficiently secured, and thereby it is possible to suppress the deterioration of pump efficiency and the increase of partial abrasion and frictional resistance at sliding parts.
The electric pump 1 shown in
As shown in
As shown in
The stator 6 of the electric motor 5 has a well-known structure in which a plurality of tooth portions 14a are arranged at equal intervals and protrude from the inner circumferential side of a ring-shaped stator core 14 made of metal, and coils 15 are wound about these respective tooth portions 14a. Each of the coils 15 including the tooth portions 14a forms a magnetic pole. As mentioned above, the rotor 7 of the electric motor 5 also serves as the outer rotor of the pump part 8. In the present embodiment, it has a composite structure whose function is divided by using different material between the inner circumferential side and the outer circumferential side of the rotor 7, such that a function required as the rotor of the electric motor 5 and a function required as the outer rotor of the pump part 8 are sufficiently satisfied. The rotor 7 is configured of a cylindrical outer rotor 16 having a hollow shape on its inner circumferential side and a hollow cylindrical rotor body 17 fitted to the outer circumferential side of the outer rotor 16.
The inner circumferential side outer rotor 16 is made of a single metal material. In contrast to this, the outer circumferential side rotor body 17 is formed by a steel sheet laminated body such as an electromagnetic steel sheet. Moreover, the rotor body 17 is formed, in its circumferential direction, with a plurality of slot portions 18 (the number of the slot portions 18 is the same as that of the coils 15 on the stator 6 side) formed at equal intervals and penetrating in the axial center direction, and permanent magnets 19 are inserted into these respective slot portions 18 and fixed by adhesives. In addition, as shown in
In addition, as shown in
Here, each of the end plates 21 made of a non-magnetic material is provided to suppress the lowering of output of each of the permanent magnets 19 embedded to the rotor body 17 caused by the leakage of magnetic flux. In addition, in a case where the entire rotor 7 configured of the outer rotor 16 and the rotor body 17 is formed by a steel sheet laminated body or made of other metal materials as one body, as mentioned above, it also serves as the rotor 7 of the electric motor 5 and the outer rotor 16 of the pump part 8.
As shown in
On the other hand, a plurality of cylindrical slot-shaped supporting holes 24 extending in the axial center direction are formed on the inner circumferential surface of the outer rotor 16 at equal intervals, and the swing shaft portions 10a of the respective connecting plates 10 are swingably inserted into and supported on the respective supporting holes 24. With this, each of the connecting plates 10 can swing with the respective swing shaft portions 10a as a rotation center, and the separation of each of the connecting portions 10 from the outer rotor 16 is prevented. In addition, each of the connecting plates 10 is set so as to protrude from and retract to a corresponding one of the slot portions 23 to the extent that the base portions do not slip out from the respective slot portions 23 of the inner rotor 9. In this way, the plurality of the connecting plates 10 are disposed between the outer rotor 16 and the inner rotor 9 so as to be crosslinked, and the pump chamber P formed between the outer rotor 16 and the inner rotor 9 is divided into a plurality of regions.
As shown in
The side plate 11 on the housing body 3 side and the side plate 12 on the cover 4 side are disposed on both side surfaces of the inner rotor 9 so as to extend to a part of the outer rotor 16. By the existence of the both side plates 11 and 12, as shown in
In addition, as shown in
As shown in
In addition, as shown in
Here, in the present embodiment, a case where the electric pump 1 is an oil pump is assumed, and the annular grooves 33 and 34 formed on each of the both side plates 11 and 12 serve as spaces to store a part of oil to be pressure-fed as lubrication oil used at sliding parts between the side plate 11 and the inner rotor 9 and between the slide plate 12 and the inner rotor 9.
The suction port 29 or the discharge port 30 formed on the side plate 11 on the housing body 3 side faces the ball bearing 25 shown in, for example,
In the electric pump 1 configured as above, as shown in
In addition, in
The rotation of the rotor 7 mentioned above is transmitted to the inner side inner rotor 9 through the plurality of the connecting plates 10 existing between the outer rotor 16 and the inner rotor 9. As shown in FIG. 2, the inner roto 9 rotates with the outer rotor 16 integrally. On the other hand, at the same time when the inner rotor 9 rotates with the outer rotor 16 integrally, since the axial center of the inner rotor 9 is eccentric to the axial center of the rotor 7, the inner rotor 9 itself rotates about the shaft member 27 as a rotation center, while being inscribed in the inner circumferential surface of the outer rotor 16, continuously changing its inscribed position.
In this way, the connecting plates 10 inserted into the respective slot portions 23 of the inner rotor 9 repeatedly protrude from and retract to the respective slot portion 23 while oscillating about the corresponding swing shaft portions 10a as centers, with the rotational motion of the inner rotor 9 about the shaft member 27 as a rotation center while being inscribed in the inner circumferential surface of the outer rotor 16, and by the protrusion and retraction of each of the connecting plates 10 in the pump chamber P, a function as a so-called positive displacement type pump is exhibited.
More specifically, since the plurality of the connecting plates 10 disposed between the outer rotor 16 and the inner rotor 9 divide the pump chamber P into a plurality of regions, a process in which each of the regions, each of which is placed between adjacent connecting plates 10, passes through the substantially crescent-shaped suction port 29 shown in
In such a process in which the pump part 8 exhibits the function as a positive displacement type pump, as shown in
Moreover, as mentioned above, the side clearance is set to a part of the close-contact surface of each of the side plates 11 and 12, each of which is brought into close contact with the outer rotor 16 and the inner rotor 9, and oil lubrication is performed through the oil existing at these parts. Consequently, it is possible to suppress partial abrasion at the parts and to reduce frictional resistance, and thereby the rotation of the outer rotor 16 and the inner rotor 9 is performed more stably
In addition, the rotor 7 is not rotatably supported at a part close to a rotation center position, but is rotatably supported at the both ends at the outer side part in the radial direction by the ball bearings 25 and 26. Consequently, the rotation of the rotor 7 is also performed stably, and durability of the electric pump 1 including the ball bearings 25 and 26 is also improved.
Moreover, it is not necessary to make the entire housing 2 configured of the housing body 3 and the cover 4 so as to be thick, or so as to have high rigidity and, as the electric pump 1 in which the electric motor 5 and the pump part 8 are integrated, as shown in
Here, in the present embodiment, as shown in
In addition, in the present embodiment, as shown in
The entire contents of Japanese Patent Application No. 2016-240780 filed on Dec. 13, 2016 are incorporated herein by reference.
Number | Date | Country | Kind |
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2016-240780 | Dec 2016 | JP | national |