This invention is concerned with electric razors of the general type comprising an apertured foil for contact with the skin being shaved, and an undercutter movable relative to the foil for shearing hairs that protrude from the skin surface and through the foil apertures.
The combination of an outer foil and an undercutter can be very effective in cutting short hairs, but it tends to be less effective in cutting longer hairs. There have been many proposals for the construction of electric razors to provide for cutting longer hairs as well as shorter hairs. Representative of such prior proposals are those described in the following documents:—
U.S. Pat. No. 4,835,861 (Mahlich) discloses an electric razor having a hair trimmer mounted to the razor handle separately to the foil and undercutter, the trimmer being movable between operative and inoperative positions so that the trimmer can be extended when it is desired to cut long hairs.
U.S. Pat. No. 4,493,149 (Tanahashi et al) describes an electric razor having semicylindrical foil with a bent part defining either a groove or a ridge extending along the foil, the undercutter being relieved at the position of the inwardly deformed foil region forming the groove, or projecting into the recess behind the ridge. The foil is slotted in the area of the groove or ridge for penetration by long hairs.
U.S. Pat. No. 4,481,711 (Pach et al) describes an electric razor with a so-called comb-shaving section disposed alongside the foil or cutting long hairs. Two undercutters are provided and respectively cooperate with the foil and the comb-section. The comb-section has a planar top surface that lies at an obtuse angle to a plane tangential to the foil at the location where the respective shaving sections meet so that the two sections are usable simultaneously. The razor is also equipped with a long-hair trimmer.
U.S. Pat. No. 3,517,441 (Futterer et al) refers to an electric razor having an outer foil with a part-cylindrical short-hair zone and long-hair zones with larger holes at the longitudinal marginal edges of the short hair zone, where the foil is bent abruptly at about 90° to extend inwardly. The undercutter is an inner foil having cutting openings for cooperation with the outer foil at the short-hair zone and having teeth for cooperation with the outer foil at the long hair zones. Similar foil assemblies are disclosed in U.S. Pat. No. 3,577,441 (Futterer) and U.S. Pat. No. 3,605,264 (Futterer).
U.S. Pat. No. 2,975,516 (Heyek) describes a dry shaver head including an outer shear plate with a cylindrically curved medial portion and formed with teeth along at least one of its longitudinal edges. An inner cutter assembly includes one part that cooperates with the curved portion of the shear plate, and another part that is flat and is provided with cutter teeth that cooperate with the teeth on the shear plate.
U.S. Pat. No. 3,390,454 (Godefroy) refers to an electric razor provided with an outer shaving plate having a cross-sectional profile that is asymmetrical for providing different curvatures to suit shaving different facial skin areas, including a portion of circular curvature, a flattened portion and two strongly curved portions on either side of the flattended portion. The undercutter is pivotably mounted adjacent one side and urged into engagement with the shaving plate by a spring positioned at the other side so that the resistance to local inward displacement of the shaving plate varies around the circumference. The strongly curved portions are intended for use on throat and cheek areas where they can be used to exert a strong local pressure to encourage hairs to stand up.
JP-A-42-4197 (Tanaka et al) proposes an outer foil for an electric shaver having a thicker portion with a right angle bend and including slots that extend to both sides of the bend, and a thinner portion with circular holes. The thicker portion is intended for clipping long hairs and the thinner portion for cutting short hairs. An external step is defined along the foil between the thicker and thinner portions and is said to assist in stretching the skin A right angle bend is not conducive to comfort and whilst the increased foil thickness in this region could alleviate this drawback it has either complications in manufacture and presents difficulties in ensuring the required close cooperation with an undercutter.
In spite of the many prior proposals there remains a need for a structurally simple form of electric razor head that is capable of cutting efficiently both longer and shorter hairs. This need is addressed by the present invention according to a first aspect of which there is provided an electric razor comprising an apertured foil for contact with the skin being shaved, and an undercutter urged against the foil and movable relative to the foil, in a direction parallel to a longitudinal axis of the foil, for shearing hairs that protrude through the foil apertures, the foil having a ridge extending along the foil with first and second foil portions forming respective flanks of the ridge, characterised in that the cross-section of the foil in a plane normal to the longitudinal axis has an asymmetric arched profile, a first segment of the cross-section taken through the first foil portion has a radius of curvature in the range of 0.5 to 3.0 mm, and a second segment of the cross-section taken through the second foil portion is contiguous with the first portion and has a radius of curvature in the range of 5 to 30 mm, and the undercutter is in contact with the foil portions at both flanks of the ridge.
In accordance with a second aspect the invention provides an electric razor foil including an area with apertures, an outer surface for contact with the skin during shaving, and an inner surface for shearing cooperation with an undercutter to shear hairs that protrude through the foil apertures, and a ridge extending across the apertured area with first and second foil portions forming respective flanks of the ridge, the first foil portion having apertures in the form of slots elongate in a direction transverse to the ridge, and the foil having a cross-section transverse to the length of the ridge that is uniform along the length of the ridge, characterised in that the foil cross-section has an asymmetric arched profile, a first segment of the cross-section taken through the first foil portion has a radius of curvature in the range of 0.5 to 3.0 mm, and a second segment of the cross-section taken through the second foil portion is contiguous with the first segment and has a radius of curvature in the range of 5 to 30 mm.
In a preferred construction the second segment of the arched profile of the foil cross-section comprises an arc with a radius of curvature in the range of from 5 to 15 mm, preferably 7.5 to 12.5 mm, for example, about 10 mm. The first segment of the arched profile, in the preferred construction, is an arc with a radius of curvature not greater that 2 mm, preferably in the range of 0.5 to 1.5 mm, such as about 1 mm.
The foil portion with the small radius of curvature is especially effective in the removal of low-lying hairs that are often found in the neck area, because it improves the efficiency of longer hairs being fed into the foil apertures which is essential for the hairs to be cut. The foil portion with the larger radius of curvature can provide more comfortable short hair feeding and shave finishing. By the foil and undercutter being configured to enable longer as well as shorter hairs to be picked up and shaved with good efficiency, the need for a separate trimmer is obviated. The foil shape is such that the portion of small radius can lead the portion of larger radius over a skin area being shaved to provide effective cutting of long and short hairs without need for distinct shaving parts of the razor to be applied in turn to the skin, or for the razor to require particular manipulation in the hand of a user to bring the respective parts into shaving contact with the skin. With the radius of curvature of the foil portion with the smaller radius of curvature being not less than 0.5 mm satisfactory levels of comfort can still be ensured and effective cooperation between the undercutter and both foil portions can be achieved without difficulty. The foil can be made with a uniform thickness over the apertured area so that the thickness at the first foil portion is substantially equal to the foil thickness at the second foil portion. In addition, the outer surface of the foil preferably has a smooth transition across the peak of the ridge from the first to the second foil portion.
The ability of the smaller radius foil portion to feed hairs into the foil apertures is enhanced by the foil being provided with slots in this region, the slots being spaced apart along the foil, i.e. in the direction of the longitudinal axis, and the slots being elongated in a direction transverse to the axis. A preferred foil includes slots that extend from a position substantially at the peak of the ridge, and there can be long and short slots arranged in a regular pattern. Suitable slot dimensions are 0.1 to 0.6 mm in width and up to 2.5 mm in length. In exemplary embodiments there are at least some slots having a width of from 0.2 to 0.3 mm and/or at least some slots having a width of 0.3 to 0.5 mm. The slots can have a length of from 1 to 2.5 mm, for example 1.5 to 2 mm, and/or at least some slots can have a length less than 1 mm, e.g. from 0.4 to 0.7 mm. Adjacent slots are appropriately separated by a distance of 0.1 to 0.3 mm, with the slots being disposed along the foil at a pitch distance of 0.3 to 0.7 mm.
The first and second segments of the arched profile of the foil cross-section can be defined by a hyperbola. A third segment that is straight can be located adjoining the first segment at the side remote from the second segment, the third segment of the cross-section being taken through a flat foil portion. At least some of the aforementioned slots can continue beyond the first portion and into the flat third foil portion. The circumference of the arched profile is preferably such that each of the first and second segments subtend angles of 60° to 120°, preferably 75° to 105°, particularly about 90° at their centres of curvature.
To ensure effective cooperation between the foil and the undercutter in the foil portion with the smaller radius of curvature as well as in the foil portion with the larger radius of curvature, the undercutter is preferably urged by a spring force against the underside of the foil in a direction towards the ridge peak, i.e. the intersection between the first and second portions. The directional spring bias can be exerted by a first spring, e.g. a coil spring, that urges the undercutter in a first direction towards the foil, and second spring that urges the undercutter in a direction generally perpendicular to the first direction so that the resultant spring force is directed generally towards the ridge peak and towards the flat third portion
The foil is conveniently carried by a frame, and in a particular embodiment the frame carries comb elements for cooperation with the foil portion with the smaller radius of curvature.
Although an electric razor in accordance with the invention can remove long and short hairs without requiring any adjustment, the razor may be provided with a component that confronts the foil, the foil and the component being adjustable relative to each other to vary the exposure of the foil portion having the smaller radius of curvature for contact with the skin. Such an arrangement can make it possible to vary the exposure of long hair slots provided in the foil portion with the smaller radius of curvature. In addition a component positioned against the flat foil portion can assist in ensuring effective contact between the undercutter and the foil in this region.
To facilitate a clear understanding of the invention some preferred embodiments are described below with reference to the accompanying drawings, in which
There is illustrated in
The shaped foil 1 is mounted in a moulded plastic frame 20 (
In use of the razor the undercutter 12 is driven by an electric motor to reciprocate back and forth along the foil. If the razor head is moved across a skin surface with the first foil portion 8 having the smaller radius of curvature leading the second foil portion 9 with the large radius of curvature, the free ends of longer hairs and low-lying hairs are caused to move away from the skin surface and to enter the holes 3 of the foil 1 in order to be severed by the shearing action of the undercutter 23 against the foil. The second foil portion 9 having the larger radius is effective for comfortable short hair cutting and shave finishing. Of course it is possible for the razor to be held and moved over the skin surface so that only the second foil portion 9 contacts the skin, which might for instance be desirable in the final stages of shaving.
To facilitate the feeding of long hairs into the foil apertures the foil is provided with slots 3 in the first foil portion 8 having the small radius of curvature. The slots 3 are elongated in a direction away from the ridge peak and transverse to the longitudinal direction of the reciprocal motion of the undercutter. At least some slots can extend from a position at the peak ridge 11 of the foil and at least some slots may extend beyond the first foil portion 8 and into the flat third foil portion 10.
Two exemplary foil hole patterns are illustrated in
The electric razor particularly described above has a shaving head with a single foil and undercutter. In another embodiment two foils with respective undercutters can be positioned alongside each other, such as with their respective first foil portions 8 having the smaller radii of curvature facing towards each other. In such a construction the foils could be positioned with their ridge peaks at the same or at different heights. Another possibility is to have the height of at least one of the two foils adjustable to vary exposure of the first portion 8 of one or both foils. In addition, the first foil portions of the respective foils could be provided with different curvatures and/or different slot patterns to produce different shaving characteristics.
Illustrated in
It should be understood that the foregoing description of the preferred embodiments is given by way of non-limiting example only and that modifications and variations are possible without departing from the scope of the invention as defined by the claims which follow. For instance it is not essential for there to be an abrupt change in radius of curvature from the first to the second foil portions and a gradual change is a possible alternative. Thus, the first and second arcuate segments of the cross-sectional profile of the foil can be defined by a hyperbola. As shown in
Number | Date | Country | Kind |
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0516188.0 | Aug 2005 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2006/052691 | 8/3/2006 | WO | 00 | 6/4/2010 |