The present disclosure relates to electric vehicles and in particular to electric vehicles with an endless track ground engaging member.
Endless track vehicles include snowmobiles having an endless track rear ground engaging members and front skis.
In an exemplary embodiment of the present disclosure, a snowmobile is provided. The snowmobile comprising: a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising an electric powertrain operatively coupled to the endless track to power movement of the endless track; a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile and includes a first component of the electric powertrain; a rear suspension positioned in an interior of the endless track and movably coupled to the structural frame; a left front suspension movably coupled to the structural frame and to the left front ski; a right front suspension movably coupled to the structural frame and to the right front ski; a steering assembly supported by the structural frame and operatively coupled to the left front ski and the right front ski to steer the snowmobile, the steering assembly including an operator steering input and a steering post; and a straddle seat positioned along the vertical centerline plane of the snowmobile over the endless track and positioned longitudinally rearward of the steering post of the steering assembly.
In an example thereof, the structural frame includes a rear portion including a tunnel, a front portion positioned forward of the tunnel, and an overstructure which supports the steering assembly and extends over the front portion, the front portion being movably coupled to the left front suspension and the right front suspension.
In another example thereof, the first component is part of a battery assembly.
In a further example thereof, the battery assembly includes a battery housing and at least one battery and the first component is the battery housing of the battery assembly, the battery housing including an interior to receive the at least one battery.
In a further still example thereof, the first component is part of a motor assembly.
In yet a further example thereof, the motor assembly includes a motor housing and at least one output shaft and the first component is the motor housing.
In yet still a further example thereof, the first component forms part of the tunnel of the structural frame.
In still a further example thereof, the first component forms part of the front portion of the structural frame.
In yet another example thereof, the first component forms part of the overstructure of the structural frame.
In still another example thereof, the structural frame includes a middle portion longitudinally between the front portion and the tunnel and the first component forms part of the middle portion of the structural frame.
In another exemplary embodiment of the present disclosure, a snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising an electric powertrain operatively coupled to the endless track to power movement of the endless track, the electric powertrain including at least one planetary gearset; a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile; a rear suspension positioned in an interior of the endless track and movably coupled to the structural frame; a left front suspension movably coupled to the structural frame and to the left front ski; a right front suspension movably coupled to the structural frame and to the right front ski; a steering assembly supported by the structural frame and operatively coupled to the left front ski and the right front ski to steer the snowmobile, the steering assembly including an operator steering input and a steering post; and a straddle seat positioned along the vertical centerline plane of the snowmobile over the endless track and positioned longitudinally rearward of the steering post of the steering assembly.
In a further exemplary embodiment of the present disclosure, a snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile, the structural frame including a tunnel having a forwardmost extent and an electric powertrain operatively coupled to the endless track to power movement of the endless track. The electric powertrain including an electric motor operatively coupled to the endless track and a plurality of battery assemblies operatively coupled to the electric motor, the plurality of battery assemblies including a first battery assembly supported by the tunnel and extending forward of the forwardmost extent of the tunnel.
In an example thereof, the electric powertrain further includes a continuously variable transmission, the continuously variable transmission having a drive clutch and a driven clutch operatively coupled to the drive clutch, the drive clutch being driven by the electric motor and the endless track being driven by the driven clutch.
In another example thereof, the electric powertrain further includes an electronically controlled continuously variable transmission, the electronically controlled continuously variable transmission having a drive clutch and a driven clutch operatively coupled to the drive clutch, the drive clutch being driven by the electric motor and the endless track being driven by the driven clutch.
In a further example thereof, the electric powertrain further includes a chain drive which operatively couples the electric motor to the endless track.
In yet another example thereof, the electric motor is operatively coupled to the endless track through a portion of the electric powertrain positioned laterally outboard of the first endless track.
In still another example thereof, the first battery assembly is moveable relative to the tunnel.
In yet still another example thereof, the snowmobile further comprising a mounting assembly to couple the first battery assembly to the tunnel. In a variation thereof, the mounting assembly permits a movement of the first battery assembly relative to tunnel in a longitudinal direction along the tunnel. In another variation thereof, the tunnel includes at least one track and the mounting assembly cooperates with the at least one track to limit movement of the first battery assembly in the longitudinal direction along the tunnel. In a further variation thereof, the mounting assembly includes a locked state wherein a longitudinal position of the first battery assembly is locked relative to the tunnel.
In a further yet exemplary embodiment of the present disclosure, a snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile, the structural frame including a tunnel having a forwardmost extent; and an electric powertrain operatively coupled to the endless track to power movement of the endless track. The electric powertrain including an electric motor operatively coupled to the endless track; and a plurality of battery assemblies operatively coupled to the electric motor. The plurality of battery assemblies including a first battery assembly supported by the tunnel and moveable along a longitudinal direction of the tunnel while coupled to the tunnel.
In an example thereof, the snowmobile further comprising a mounting assembly to couple the first battery assembly to the tunnel. In a variation thereof, the tunnel includes at least one track and the mounting assembly cooperates with the at least one track to limit movement of the first battery assembly in the longitudinal direction along the tunnel. In another variation thereof, the mounting assembly includes a locked state wherein a longitudinal position of the first battery assembly is locked relative to the tunnel.
In a still another exemplary embodiment of the present disclosure, a snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including a first endless track, a second endless track, a left front ski, and a right front ski. The first endless track and the second endless track are both positioned rearward of the left front ski and the right front ski. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile, the structural frame including a tunnel; and an electric powertrain operatively coupled to the first endless track and the second endless track to power movement of the first endless track and the second endless track. The electric powertrain including a first electric motor operatively coupled to the first endless track; a second electric motor operatively coupled to the second endless track; and a plurality of battery assemblies operatively coupled to at least one of the first electric motor and the second electric motor. The plurality of battery assemblies including a first portion and a second portion. The first portion being supported by the tunnel and the second portion being positioned forward of the tunnel.
In a yet still another exemplary embodiment of the present disclosure, a snowmobile having a longitudinal vertical centerline plane is provided. The snowmobile comprising a plurality of ground engaging members including a first endless track, a second endless track, a left front ski, and a right front ski, the first endless track and the second endless track are both positioned rearward of the left front ski and the right front ski. The first endless track having a first lateral outer extent positioned on a first side of the longitudinal vertical centerline plane. The second endless track having a second lateral outer extent positioned on a second side of the longitudinal vertical centerline plane, the second side being opposite the first side. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile, the structural frame including a tunnel; and an electric powertrain operatively coupled to the first endless track and the second endless track to power movement of the first endless track and the second endless track. The electric powertrain including a first electric motor operatively coupled to the first endless track laterally outboard of the first lateral outer extent of the first endless track; a second electric motor operatively coupled to the second endless track laterally outboard of the second lateral outer extent of the second endless track; and a plurality of battery assemblies operatively coupled to at least one of the first electric motor and the second electric motor.
In an example thereof, the plurality of battery assemblies include a first portion and a second portion, the first portion being supported by the tunnel and the second portion being positioned forward of the tunnel.
In a still further exemplary embodiment of the present disclosure, a snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile; and an electric powertrain operatively coupled to the endless track to power movement of the endless track. The electric powertrain including a first electric motor operatively coupled to the endless track; a second electric motor operatively coupled to the endless track; and a plurality of battery assemblies operatively coupled to the first electric motor and the second electric motor.
In an example thereof, the plurality of battery assemblies include a first portion and a second portion, the first portion being supported by the tunnel and the second portion being positioned forward of the tunnel.
In another example thereof, an output of the first electric motor operatively coupled to the endless track is positioned on a first side of the vertical centerline longitudinal plane and an output the second electric motor operatively coupled to the endless track is positioned on a second side of the vertical centerline longitudinal plane, the second side being opposite the first side.
In a further still exemplary embodiment of the present disclosure, a method of adjusting a center of mass of a snowmobile is provided. The method comprising the steps of: supporting a first battery assembly of an electric powertrain to drive an endless track of the snowmobile to a tunnel of the snowmobile; restraining a movement of the first battery assembly relative to the tunnel to a longitudinal direction of the tunnel; moving the first battery assembly along the longitudinal direction relative to the tunnel from a first position to a second position; and locking the first battery assembly in the second position relative to the tunnel.
In yet a further still exemplary embodiment of the present disclosure, a method of selecting an operational mode from a plurality of operational modes for an electric powertrain of a snowmobile is provided. The method comprising: monitoring at least one vehicle characteristic; receiving a selected first operational mode of the plurality of operational modes; comparing the monitored vehicle characteristic to an acceptable range for the first selected mode; and if the monitored vehicle characteristic is outside of the acceptable range for the first selected mode, suggesting a second operational mode of the plurality of operational modes.
In an example thereof, the step of suggesting the second operational mode of the plurality of operational modes occurs prior to permitting the snowmobile to move by the electric powertrain. In a variation thereof, the method further comprising the steps of: displaying on a display of the snowmobile the second operational mode of the plurality of operational modes; receiving an input resulting in selecting the second operational mode of the plurality of operational modes for operation of the snowmobile; and permitting movement of the snowmobile in the second operational mode of the plurality of operational modes. In another variation thereof, the method further comprising the steps of: displaying on a display of the snowmobile the second operational mode of the plurality of operational modes; receiving an input resulting in selecting the first operational mode of the plurality of operational modes for operation of the snowmobile; and permitting movement of the snowmobile in the first operational mode of the plurality of operational modes.
In yet still a further exemplary embodiment of the present disclosure, a method of controlling a position of a tensioning wheel of an endless track assembly of a snowmobile. The method comprising: determining an operating state of the snowmobile; if the operating state of the snowmobile is a first state the tensioning wheel is positioned in a first position by an actuator; otherwise, the tensioning wheel is positioned in a second position by the actuator.
In an example thereof, the first position is a raised position relative to the second position. In a variation thereof, the operating state is a direction of travel of the snowmobile. In another variation thereof, the operating state is a direction selection of the snowmobile with an operator input.
In another still exemplary embodiment of the present disclosure, a method of controlling a position of a tensioning wheel of an endless track assembly of a snowmobile is provided. The method comprising: receive an operator request to move the tensioning wheel; determining an operating state of the snowmobile; and moving the tensioning wheel with an actuator.
In an example thereof, the actuator changes a vertical location of the tensioning wheel.
In yet another still exemplary embodiment of the present disclosure, a snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski, the endless track being positioned rearward of the left front ski and the right front ski. The endless track including a tensioning wheel and an actuator which positions the tensioning wheel. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile; an operator input supported by the structural frame; and an electronic controller operatively coupled to the operator input and the actuator, the electronic controller altering a position of the tensioning wheel with the actuator based on the operator input.
In an example thereof, the electronic controller alters a height of the tensioning wheel with the actuator based on the operator input.
In another example thereof, the snowmobile further comprising an electric powertrain operatively coupled to the endless track to power movement of the endless track. The electric powertrain including an electric motor operatively coupled to the endless track and a plurality of battery assemblies operatively coupled to the electric motor.
Corresponding reference characters indicate corresponding parts throughout the several views. Unless stated otherwise the drawings are proportional with the exception of the flowcharts and block representations.
The embodiments disclosed below are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings. While the present disclosure is primarily directed to a snowmobile, it should be understood that the features disclosed herein may have application to other types of vehicles such as snow bikes.
Referring to
Referring to
Each of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118 is apart of structural frame 110. Structural frame 110 provides structural rigidity for snowmobile 100. As explained herein each of front frame portion 112, middle frame portion 114, tunnel 116, overstructure 118 may support one or more portions of electric powertrain assembly 200. Further, as explained herein, one or more portions of electric powertrain assembly 200 may be part of the structural frame of snowmobile 100. For example, one or more portions of electric powertrain assembly 200 may replace a component of one or more of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118, be interposed between the components of one or more of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118, be interposed between two or more of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118, and/or being integrally formed as part of one or more of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118.
Structural frame 110 supports an operator seat 132. Operator seat 132 has a front end 134 and a rear end 136, front end 134 being positioned closer to skis 106 than rear end 136. Further, operator seat 132 is positioned rearward of a steering assembly 170 of snowmobile 100.
Front frame portion 112 is coupled to skis 106A and 106B through respective front suspensions 120A and 120B (see
Referring to
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In the illustrated embodiment, rear suspension 140 of endless track assembly 104 includes a plurality of slide rails 150, a plurality of control arms 152 rotatably coupled to the plurality of slide rails 150 and rotatably coupled to tunnel 116 of structural frame 110, a plurality of idler wheels 154 coupled to the plurality of slide rails 150, and at least one shock absorber 156, illustratively front shock absorber 158 and rear shock absorber 160. One or both of front shock absorber 158 and rear shock absorber 160, in embodiments, may be an electronically controlled shock absorber having adjustable compression and/or rebound damping characteristics. Additional details regarding exemplary electronically controlled shock absorber systems are described in U.S. patent application Ser. No. 17/325,062, filed May 19, 2021, titled SYSTEMS AND METHODS OF ADJUSTABLE SUSPENSIONS FOR OFF-ROAD RECREATIONAL VEHICLES, the entire disclosure of which is expressly incorporated by reference herein.
Rear suspension 140 further includes tensioning wheels 162 which are positioned at a rear portion of endless track assembly 104 and engage endless track belt 148 to control the tension on endless track belt 148. Referring to
Referring to
Referring to
In embodiments, snowmobile 100 is powered for movement relative to the ground with an electric powertrain assembly. Referring to
Returning to
Electric motor assembly 202 receives electrical energy from at least one battery assembly 240. In embodiments, a plurality of battery assemblies 240 are provided. Referring to
Sensors 246 may monitor characteristics associated with one or more of battery cells 244. Exemplary characteristics include temperature, charge, current, voltage, resistance, and other suitable characteristics. Electronic controller 248 controls the operation of battery cells 244 including charging and discharging. In embodiments, battery assembly 240 includes one or more switches which electronic controller 248 controls to selectively charge at least a portion of battery cells 244 and/or selectively discharge at least a portion of battery cells 244.
Thermal management system 250 controls the temperature of battery cells 244. In embodiments, thermal management system 250 removes heat from proximate battery cells 244 to lower or reduce a rate of increase in a temperature of battery cells 244. In embodiments, thermal management system 250 provides heat to proximate battery cells 244 to raise the temperature of battery cells 244, such as during cold weather operation. Exemplary thermal management system 250 include passive systems, such as plates, heat sinks, and active systems including fluid systems to enhance removal and/or supply of heat. Exemplary active systems include air systems wherein air is directed over plates, heat sinks, or fluid conduits positioned proximate to battery cells 244 and liquid systems wherein a liquid fluid is directed through fluid conduits proximate to battery cells 244.
Plurality of battery cells 244 are electrically coupled together in series, in parallel, or in a combination of portions in series and portions in parallel. Plurality of battery cells 244 are electrically coupled to a positive terminal 252 of battery assembly 240 and a negative terminal 254 of battery assembly 240 both of which are accessible from an exterior of battery housing 242.
Battery assembly 240 may be operatively coupled to a charger 260 to charge battery cells 244. An exemplary charge port 245 (see
In embodiments, either DC-DC converter 262 or a second DC-DC converter receives power from battery assembly 240 and is converted to either AC accessory power or DC accessory power. In embodiments, at least one plug is provided to connect accessories, such as ice augers, stereos, heaters, cooling devices, computer, and a heater for battery assembly 240.
Electric powertrain assembly 200 further includes an electronic controller 270. Electronic controller 270 includes at least one processor 272 and at least one non-transitory computer readable medium, memory 274. In embodiments, electronic controller 270 is a single unit that controls the operation of various systems of electric powertrain assembly 200 and optionally snowmobile 100. In embodiments, electronic controller 270 is a distributed system comprised of multiple controllers each of which control one or more systems of electric powertrain assembly 200 and optionally snowmobile 100 and may communicate with each other over one or more wired and/or wireless networks.
Electronic controller 270 includes logic, such as processing sequences 180, 190, 620, and 650 of
The term “logic” as used herein includes software and/or firmware executing on one or more programmable processors, application-specific integrated circuits, field-programmable gate arrays, digital signal processors, hardwired logic, or combinations thereof. Therefore, in accordance with the embodiments, various logic may be implemented in any appropriate fashion and would remain in accordance with the embodiments herein disclosed. The non-transitory machine-readable medium comprising logic can additionally be considered to be embodied within any tangible form of a computer-readable carrier, such as solid-state memory, magnetic disk, and optical disk containing an appropriate set of computer instructions and data structures that would cause a processor to carry out the techniques described herein. This disclosure contemplates other embodiments in which electronic controller 270 is not microprocessor-based, but rather is configured to control operation of propulsion system 200 based on one or more sets of hardwired instructions.
Electric powertrain assembly 200 further includes an operator interface 280 which includes a plurality of input devices 282 and a plurality of output devices 284. Exemplary input devices 282 include levers, buttons, switches, soft keys, touch screens, and other suitable input devices. Exemplary output devices 284 include lights, displays, audio devices, tactile devices, and other suitable output devices. In embodiments, operator interface 280 includes a display, such as a touch screen display, and electronic controller 270 interprets various types of touches to the touch screen display as inputs and controls the content displayed on touch screen display. In embodiments, input devices 282 includes a mode input. Mode input provides an indication to electronic controller 270 of limits, setups, and other characteristics for electric powertrain assembly 200 of snowmobile 100 and/or other components and systems of snowmobile 100
In exemplary modes, values for forward movement torque and speed performance, rearward movement torque and speed performance, and regenerative shock and/or braking performance. In one exemplary forward mode used for towing, climbing, or getting out of stuck situations, torque is maximized. In another exemplary forward mode, top speed (high endless track speed) is the focus. In a further exemplary forward economy mode, battery range is maximized. In an exemplary reverse mode, torque is maximized, and speed is limited over normal operation. An operator input may be provided, such as a button on the handlebars, to override limited speed. In a first exemplary regeneration mode, a level of regenerative braking in increased for situations like descending a hill. In this mode motor 202 provides much of the braking and capture of energy and the physical brakes would be used to supplement the motor regenerative braking. In a second exemplary regeneration mode, motor 202 provides very little freewheeling resistance and slowing snowmobile 100 down would rely solely on the physical brakes on snowmobile 100. In a third exemplary mode, a level of motor 202 regenerative braking is between the first exemplary mode and the second exemplary mode. In a fourth exemplary mode, a level of motor 202 regenerative braking is variable depending on one or more of brake lever position, brake system fluid pressure, and/or endless track speed.
In embodiments, driveline 230 includes a peak torque limiter (not shown). The peak torque limiter may be integrated as part of drive shaft 142 of endless track assembly 104, within a chaincase or transmission if included, or mounted directly to the electric motor.
Referring to
In embodiments, a portion of battery assembly 240 are positioned below operator seat 132 and a heat exchanger is positioned under operator seat 132 to pull heat from the portion of battery assembly 240 to warm operator seat 132. An exemplary heat exchanger may be a cooling plate in contact with the portion of battery assembly 240 and/or other portions of electric powertrain assembly 200, such as an inverter as mentioned herein for an AC version of electric motor assembly 202.
In embodiments, at least a portion of battery assembly 240 are supported by tunnel 116 and under operator seat 132 and/or behind operator seat 132. The portion of battery assembly 240 may be swapped out or expanded to including additional battery assembly 240 to enhance the power and/or range of snowmobile 100.
In addition to being supported by structural frame 110, in embodiments, one or more of battery assembly 240 forms part of the structural frame of snowmobile 100. Referring to
In embodiments, battery assembly 240 forms part of the structural frame of snowmobile 100. A battery assembly 240 forms part of one or more of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118. For example, referring to
Similar to battery assembly 240, electric motor assembly 202 may be part of structural frame 110. Electric motor assembly 202 may be interposed between any two of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118, forms part of at least one of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118, and both is interposed between any two of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118 and forms part of at least one of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118. Referring to
Further, similar to battery assembly 240, the placement of electric motor assembly 202 on snowmobile 100 supported by one or more of front frame portion 112, middle frame portion 114, tunnel 116, and overstructure 118. In embodiments, electric motor assembly 202 is placed forward of vertical lateral plane 306. In embodiments, electric motor assembly 202 is placed forward of vertical lateral plane 306 and predominantly to one side, left or right, of a longitudinal vertical plane 108 (see
Referring to
Driven wheel 402 is carried by a rotatable shaft 408 on which a second drive wheel (not shown) is also carried and rotates with driven wheel 402. The second drive wheel, or another rotatable element operatively coupled to the second drive wheel, is operatively coupled to a second driven wheel 410 through a second endless connector 414. Second driven wheel 410 is carried by drive shaft 142. In embodiments, second endless connector 414 is a belt and each of second drive wheel and second driven wheel 410 are pulleys adapted for use with a belt. In embodiments, second endless connector 414 is a chain and each of second drive wheel and second driven wheel 410 are sprockets adapted for use with a chain.
A rotation of first end 212 of drive shaft 206 causes a corresponding rotation of drive wheel 400 which rotates driven wheel 402 through endless connector 404. Driven wheel 402 in turn causes a rotation of drive shaft 142 through the second drive wheel, second endless connector 414, and second driven wheel 410. In embodiments, the second drive wheel, second driven wheel 410, and second endless connector 414 are provided in a chaincase having fluid to lubricate second endless connector 414 and the rotatable shaft connected to the second drive wheel and driven wheel 402 extends outward from the chaincase to support driven wheel 402.
Referring to
Driven wheel 402 is carried by a rotatable jackshaft 436 on a left side of tunnel 116. Jackshaft 436 extends across longitudinal vertical plane 108 and extends beyond tunnel 116 on a right side of snowmobile 100. Jackshaft 436 is received on the right side of tunnel 116 in a chaincase (not shown) which transfer the rotation of rotatable jackshaft 436 to drive shaft 142.
A rotation of first end 212 of drive shaft 206 causes a corresponding rotation of drive wheel 430 which rotates driven wheel 432 through endless connector 434. Driven wheel 432 in turn causes a rotation of rotatable jackshaft 436 which, in turn, causes a rotation of drive shaft 142 through the chaincase.
Referring to
A rotation of first end 212 of drive shaft 206 causes a corresponding rotation of drive wheel 450 which rotates driven wheel 452 through endless connector 454. Driven wheel 452 in turn causes a rotation of drive shaft 142.
Referring to
Driven wheel 462 is coupled to an input gear (not shown) of a gearset 466 and is operatively coupled to drive shaft 142 through gearset 466. Exemplary gearsets 466 include planetary gearsets 408. In embodiments, driven wheel 402 is coupled to one of a sun gear, a planet carrier, and/or a ring gear of gearset 466. In embodiments, gearset 466 includes multiple planetary gearsets and one or more of selective couplers, brakes or clutches, which may be selectively activated by electronic controller 270 to select a gear ratio between drive shaft 142 and the input gear coupled to driven wheel 462.
A rotation of first end 212 of drive shaft 206 causes a corresponding rotation of drive wheel 460 which rotates driven wheel 462 through endless connector 464. Driven wheel 462 in turn causes a rotation of drive shaft 142 through gearset 466.
Referring to
Driven clutch 472 is carried by a rotatable jackshaft 436 on a left side of tunnel 116. Jackshaft 436 extends across longitudinal vertical plane 108 and extends beyond tunnel 116 on a right side of snowmobile 100. Jackshaft 436 is received on the right side of tunnel 116 in a chaincase (not shown) which transfer the rotation of rotatable jackshaft 436 to drive shaft 142.
A rotation of first end 212 of drive shaft 206 causes a corresponding rotation of drive clutch 470 which rotates driven clutch 472 through endless connector 474. Driven clutch 472 in turn causes a rotation of rotatable jackshaft 436 which, in turn, causes a rotation of drive shaft 142 through the chaincase.
Referring to
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A rotation of first end 212 of drive shaft 206 causes a corresponding rotation of drive wheel 530 which rotates driven wheel 532 through endless connector 534. Driven wheel 532 in turn causes a rotation of drive shaft 142. In embodiments, the axial flux motor may be used with any of the embodiments of driveline 230 disclosed herein.
Referring to
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A single electric motor assembly 202 is positioned longitudinally between vertical lateral plane 306 and vertical lateral plane 308 and above the first portion of battery assemblies 240. As illustrated electric motor assembly 202 is positioned on both sides of longitudinal vertical plane 108. In embodiments, electric motor assembly 202 is centered about longitudinal vertical plane 108. In embodiments, electric motor assembly 202 is completely to one side of longitudinal vertical plane 108.
In embodiments, the first portion of battery assemblies 240 is positioned completely above electric motor assembly 202. In embodiments, the first portion of battery assemblies 240 is positioned both above electric motor assembly 202 and below electric motor assembly 202. In embodiments, the first portion of battery assemblies 240 may be positioned laterally offset from electric motor assembly 202 such that electric motor assembly 202 is completely to one side laterally of the first portion of battery assemblies 240.
Charger 260 is positioned longitudinally between vertical lateral plane 306 and vertical lateral plane 308. Further, charger 260 is positioned on a first side of longitudinal vertical plane 108 and at least a majority of electric motor assembly 202 is positioned on a second side of longitudinal vertical plane 108 opposite the first side. In embodiments, charger 260 is positioned completely to a first side of longitudinal vertical plane 108 and electric motor assembly 202 is positioned completely to a second side of longitudinal vertical plane 108. In embodiments, charger 260 is mounted to overstructure 118. Charger 260 is illustrated on a left side of longitudinal vertical centerline plane 108. In embodiments, charger 260 is positioned longitudinally between vertical lateral plane 306 and vertical lateral plane 308 and on a right side of longitudinal vertical centerline plane 108. In embodiment, charger 260 is positioned on tunnel 116 and may be positioned forward of operator seat 132 and/or above one or more of battery assembly 240 which may also be supported on tunnel 116.
Electronic controller 270 is shown mounted to front frame portion 112 of structural frame 110 and centered along longitudinal vertical plane 108. In embodiments, wherein electronic controller 270 is a distributed controller, the electronic controller 270 shown in
Referring to
A single electric motor assembly 202 is positioned longitudinally between vertical lateral plane 306 and vertical lateral plane 308 and above the first portion of battery assemblies 240. As illustrated electric motor assembly 202 is centered about longitudinal vertical plane 108. In embodiments, electric motor assembly 202 is completely to one side of longitudinal vertical plane 108.
In embodiments, the first portion of battery assemblies 240 is positioned completely above electric motor assembly 202. In embodiments, the first portion of battery assemblies 240 is positioned both above electric motor assembly 202 and below electric motor assembly 202. In embodiments, the first portion of battery assemblies 240 may be positioned laterally offset from electric motor assembly 202 such that electric motor assembly 202 is completely to one side laterally of the first portion of battery assemblies 240.
Electronic controller 270 is shown mounted to front frame portion 112 of structural frame 110 and centered along longitudinal vertical plane 108. In embodiments, wherein electronic controller 270 is a distributed controller, the electronic controller 270 shown in
Further, as illustrated in
In embodiments, each of at least one battery assembly 240 and electric motor assembly 202 form part of structural frame 110. In embodiments, battery assembly 240 and electric motor assembly 202 are directly fastened together. In embodiments, battery assembly 240 and electric motor assembly 202 are separated by another component of structural frame 110 and are thereby indirectly fastened together.
Referring to
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Electronic controller 270 determines performance options of snowmobile 100 based on the indication of the skill level of the intended operator, as represented by blocks 624 and 626. In the case of limited skill, the performance parameters are set to limit a speed of snowmobile 100 and both active suspension with one or more of shock absorber 130A, shock absorber 130B, front shock absorber 158, and rear shock absorber 160 and active braking are activated, as represented by blocks 628 and 630. In the case of intermediate skill, the performance parameters are set to limit a speed of snowmobile 100 which is higher than the speed limit of the limited skill setting and both active suspension with one or more of shock absorber 130A, shock absorber 130B, front shock absorber 158, and rear shock absorber 160 and active braking are activated, as represented by blocks 632 and 634. In the case of advanced skill, the performance parameters are set to not limit a speed of snowmobile 100, to provide the operator to select between various performance modes, and to activate or deactivate one or more of active suspension with one or more of shock absorber 130A, shock absorber 130B, front shock absorber 158, and rear shock absorber 160 and active braking, as represented by blocks 636 and 638.
Referring to
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In embodiments, drive shaft 206 is operatively coupled to rotatable jackshaft 436 through a continuously variable transmission (CVT). Exemplary CVTs include standard CVTs wherein the effective gear ratio is controlled by weights which alter sheave separations and electronically controlled CVTs wherein sheave separations and hence the effective gear ratio are at least partially controlled by electronically controlled actuators. Exemplary CVTs are disclosed in U.S. Pat. Nos. 3,727,478; 4,023,635; 6,176,796; 7,070,527; and 11,085,528, the entire disclosures of which are expressly incorporated by reference herein.
Returning to
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Mounting assembly 700 further includes a cover 710 which is positioned over at least a part of battery assembly 240. Cover 710 includes a left wall 712 and a right wall 714 which capture battery assembly 240 in a lateral direction 12. Each of walls 712, 714 have a respective wing 716 which is positioned adjacent respective wings 718 of support 702. Studs 722 of support 702 are received in apertures 724 of wings 716 of cover 710. Retainers 726 are threaded onto studs 722 to couple cover 710 to support 702 and capture battery assembly 240 in a vertical direction 14.
Support 702 includes apertures 730 in wings 718. Apertures 730 receive locators 732. Referring to
An advantage, among others, of coupling battery assembly 240 to tunnel 116 is that the longitudinal placement of battery assembly 240 along tunnel may be adjusted to alter the center of mass of snowmobile 100. Although mounting assembly 700 is illustrated supporting a single battery assembly, a given mounting assembly may be sized and shaped to support multiple battery assemblies 240. Further, multiple mounting assemblies 700 may be provided to permit the mounting location of multiple battery assemblies to be individually adjusted.
For example, a battery assembly 240 may be cantilevered off a front of tunnel 116 (see
Example 1: A snowmobile is provided. The snowmobile comprising: a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising an electric powertrain operatively coupled to the endless track to power movement of the endless track; a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile and includes a first component of the electric powertrain; a rear suspension positioned in an interior of the endless track and movably coupled to the structural frame; a left front suspension movably coupled to the structural frame and to the left front ski; a right front suspension movably coupled to the structural frame and to the right front ski; a steering assembly supported by the structural frame and operatively coupled to the left front ski and the right front ski to steer the snowmobile, the steering assembly including an operator steering input and a steering post; and a straddle seat positioned along the vertical centerline plane of the snowmobile over the endless track and positioned longitudinally rearward of the steering post of the steering assembly.
Example 2: The snowmobile of Example 1, wherein the structural frame includes a rear portion including a tunnel, a front portion positioned forward of the tunnel, and an overstructure which supports the steering assembly and extends over the front portion, the front portion being movably coupled to the left front suspension and the right front suspension.
Example 3: The snowmobile of Example 2, wherein the first component is part of a battery assembly.
Example 4: The snowmobile of Example 3, wherein the battery assembly includes a battery housing and at least one battery and the first component is the battery housing of the battery assembly, the battery housing including an interior to receive the at least one battery.
Example 5: The snowmobile of Example 2, wherein the first component is part of a motor assembly.
Example 6: The snowmobile of Example 5, wherein the motor assembly includes a motor housing and at least one output shaft and the first component is the motor housing.
Example 7: The snowmobile of one of Examples 3-6, wherein the first component forms part of the tunnel of the structural frame.
Example 8: The snowmobile of one of Examples 3-6, wherein the first component forms part of the front portion of the structural frame.
Example 9: The snowmobile of one of Examples 3-6, wherein the first component forms part of the overstructure of the structural frame.
Example 10: The snowmobile of any one of Examples 3-6, wherein the structural frame includes a middle portion longitudinally between the front portion and the tunnel and the first component forms part of the middle portion of the structural frame.
Example 11: A snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising an electric powertrain operatively coupled to the endless track to power movement of the endless track, the electric powertrain including at least one planetary gearset; a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile; a rear suspension positioned in an interior of the endless track and movably coupled to the structural frame; a left front suspension movably coupled to the structural frame and to the left front ski; a right front suspension movably coupled to the structural frame and to the right front ski; a steering assembly supported by the structural frame and operatively coupled to the left front ski and the right front ski to steer the snowmobile, the steering assembly including an operator steering input and a steering post; and a straddle seat positioned along the vertical centerline plane of the snowmobile over the endless track and positioned longitudinally rearward of the steering post of the steering assembly.
Example 12: A snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile, the structural frame including a tunnel having a forwardmost extent and an electric powertrain operatively coupled to the endless track to power movement of the endless track. The electric powertrain including an electric motor operatively coupled to the endless track and a plurality of battery assemblies operatively coupled to the electric motor, the plurality of battery assemblies including a first battery assembly supported by the tunnel and extending forward of the forwardmost extent of the tunnel.
Example 13: The snowmobile of Example 12, wherein the electric powertrain further includes a continuously variable transmission, the continuously variable transmission having a drive clutch and a driven clutch operatively coupled to the drive clutch, the drive clutch being driven by the electric motor and the endless track being driven by the driven clutch.
Example 14: The snowmobile of Example 12, wherein the electric powertrain further includes an electronically controlled continuously variable transmission, the electronically controlled continuously variable transmission having a drive clutch and a driven clutch operatively coupled to the drive clutch, the drive clutch being driven by the electric motor and the endless track being driven by the driven clutch.
Example 15: The snowmobile of Example 12, wherein the electric powertrain further includes a chain drive which operatively couples the electric motor to the endless track.
Example 16: The snowmobile of Example 12, wherein the electric motor is operatively coupled to the endless track through a portion of the electric powertrain positioned laterally outboard of the first endless track.
Example 17: The snowmobile of Example 12, wherein the first battery assembly is moveable relative to the tunnel.
Example 18: The snowmobile of Example 12, further comprising a mounting assembly to couple the first battery assembly to the tunnel.
Example 19: The snowmobile of Example 18, wherein the mounting assembly permits a movement of the first battery assembly relative to tunnel in a longitudinal direction along the tunnel.
Example 20: The snowmobile of Example 19, wherein the tunnel includes at least one track and the mounting assembly cooperates with the at least one track to limit movement of the first battery assembly in the longitudinal direction along the tunnel.
Example 21: The snowmobile of Example 20, wherein the mounting assembly includes a locked state wherein a longitudinal position of the first battery assembly is locked relative to the tunnel.
Example 22: A snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile, the structural frame including a tunnel having a forwardmost extent; and an electric powertrain operatively coupled to the endless track to power movement of the endless track. The electric powertrain including an electric motor operatively coupled to the endless track; and a plurality of battery assemblies operatively coupled to the electric motor. The plurality of battery assemblies including a first battery assembly supported by the tunnel and moveable along a longitudinal direction of the tunnel while coupled to the tunnel.
Example 23: The snowmobile of Example 22, further comprising a mounting assembly to couple the first battery assembly to the tunnel.
Example 24: The snowmobile of Example 23, wherein the tunnel includes at least one track and the mounting assembly cooperates with the at least one track to limit movement of the first battery assembly in the longitudinal direction along the tunnel.
Example 25: The snowmobile of Example 23, wherein the mounting assembly includes a locked state wherein a longitudinal position of the first battery assembly is locked relative to the tunnel.
Example 26: A snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including a first endless track, a second endless track, a left front ski, and a right front ski. The first endless track and the second endless track are both positioned rearward of the left front ski and the right front ski. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile, the structural frame including a tunnel; and an electric powertrain operatively coupled to the first endless track and the second endless track to power movement of the first endless track and the second endless track. The electric powertrain including a first electric motor operatively coupled to the first endless track; a second electric motor operatively coupled to the second endless track; and a plurality of battery assemblies operatively coupled to at least one of the first electric motor and the second electric motor. The plurality of battery assemblies including a first portion and a second portion. The first portion being supported by the tunnel and the second portion being positioned forward of the tunnel.
Example 27: A snowmobile having a longitudinal vertical centerline plane is provided. The snowmobile comprising a plurality of ground engaging members including a first endless track, a second endless track, a left front ski, and a right front ski, the first endless track and the second endless track are both positioned rearward of the left front ski and the right front ski. The first endless track having a first lateral outer extent positioned on a first side of the longitudinal vertical centerline plane. The second endless track having a second lateral outer extent positioned on a second side of the longitudinal vertical centerline plane, the second side being opposite the first side. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile, the structural frame including a tunnel; and an electric powertrain operatively coupled to the first endless track and the second endless track to power movement of the first endless track and the second endless track. The electric powertrain including a first electric motor operatively coupled to the first endless track laterally outboard of the first lateral outer extent of the first endless track; a second electric motor operatively coupled to the second endless track laterally outboard of the second lateral outer extent of the second endless track; and a plurality of battery assemblies operatively coupled to at least one of the first electric motor and the second electric motor.
Example 28: The snowmobile of Example 27, wherein the plurality of battery assemblies include a first portion and a second portion, the first portion being supported by the tunnel and the second portion being positioned forward of the tunnel.
Example 29: A snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski. The endless track being positioned rearward of the left front ski and the right front ski. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile; and an electric powertrain operatively coupled to the endless track to power movement of the endless track. The electric powertrain including a first electric motor operatively coupled to the endless track; a second electric motor operatively coupled to the endless track; and a plurality of battery assemblies operatively coupled to the first electric motor and the second electric motor.
Example 30. The snowmobile of Example 29, wherein the plurality of battery assemblies include a first portion and a second portion, the first portion being supported by the tunnel and the second portion being positioned forward of the tunnel.
Example 31. The snowmobile of Example 29, wherein an output of the first electric motor operatively coupled to the endless track is positioned on a first side of the vertical centerline longitudinal plane and an output the second electric motor operatively coupled to the endless track is positioned on a second side of the vertical centerline longitudinal plane, the second side being opposite the first side.
Example 32: A method of adjusting a center of mass of a snowmobile is provided. The method comprising the steps of: supporting a first battery assembly of an electric powertrain to drive an endless track of the snowmobile to a tunnel of the snowmobile; restraining a movement of the first battery assembly relative to the tunnel to a longitudinal direction of the tunnel; moving the first battery assembly along the longitudinal direction relative to the tunnel from a first position to a second position; and locking the first battery assembly in the second position relative to the tunnel.
Example 33: A method of selecting an operational mode from a plurality of operational modes for an electric powertrain of a snowmobile is provided. The method comprising: monitoring at least one vehicle characteristic; receiving a selected first operational mode of the plurality of operational modes; comparing the monitored vehicle characteristic to an acceptable range for the first selected mode; and if the monitored vehicle characteristic is outside of the acceptable range for the first selected mode, suggesting a second operational mode of the plurality of operational modes.
Example 34: The method of Example 33, wherein the step of suggesting the second operational mode of the plurality of operational modes occurs prior to permitting the snowmobile to move by the electric powertrain.
Example 35: The method of Example 34, further comprising the steps of: displaying on a display of the snowmobile the second operational mode of the plurality of operational modes; receiving an input resulting in selecting the second operational mode of the plurality of operational modes for operation of the snowmobile; and permitting movement of the snowmobile in the second operational mode of the plurality of operational modes.
Example 36: The method of Example 34, further comprising the steps of: displaying on a display of the snowmobile the second operational mode of the plurality of operational modes; receiving an input resulting in selecting the first operational mode of the plurality of operational modes for operation of the snowmobile; and permitting movement of the snowmobile in the first operational mode of the plurality of operational modes.
Example 37: A method of controlling a position of a tensioning wheel of an endless track assembly of a snowmobile. The method comprising: determining an operating state of the snowmobile; if the operating state of the snowmobile is a first state the tensioning wheel is positioned in a first position by an actuator; otherwise, the tensioning wheel is positioned in a second position by the actuator.
Example 38: The method of Example 37, wherein the first position is a raised position relative to the second position.
Example 39: The method of Example 38, wherein the operating state is a direction of travel of the snowmobile.
Example 40: The method of Example 38, wherein the operating state is a direction selection of the snowmobile with an operator input.
Example 41: A method of controlling a position of a tensioning wheel of an endless track assembly of a snowmobile is provided. The method comprising: receive an operator request to move the tensioning wheel; determining an operating state of the snowmobile; and moving the tensioning wheel with an actuator.
Example 42: The method of Example 41, wherein the actuator changes a vertical location of the tensioning wheel.
Example 43: A snowmobile is provided. The snowmobile comprising a plurality of ground engaging members including an endless track positioned along a vertical centerline plane of the snowmobile, a left front ski, and a right front ski, the endless track being positioned rearward of the left front ski and the right front ski. The endless track including a tensioning wheel and an actuator which positions the tensioning wheel. The snowmobile further comprising a structural frame supported by the plurality of ground engaging members, the structural frame provides structural rigidity for the snowmobile; an operator input supported by the structural frame; and an electronic controller operatively coupled to the operator input and the actuator, the electronic controller altering a position of the tensioning wheel with the actuator based on the operator input.
Example 44: The snowmobile of Example 43, wherein the electronic controller alters a height of the tensioning wheel with the actuator based on the operator input.
Example 45: The snowmobile of Example 43, further comprising an electric powertrain operatively coupled to the endless track to power movement of the endless track. The electric powertrain including an electric motor operatively coupled to the endless track and a plurality of battery assemblies operatively coupled to the electric motor.
While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.
The present disclosure relates to U.S. Provisional Application No. 63/295,560, filed Dec. 31, 2021, titled ELECTRIC SNOWMOBILE, the entire disclosure of which is expressly incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/082491 | 12/28/2022 | WO |
Number | Date | Country | |
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63295560 | Dec 2021 | US |