The following relates to an electric squeeze device that compresses casting sands filled in a molding flask from above to make a mold.
In a squeeze device that compresses casting sands filled in a molding flask from above to make a mold, a high pressurizing force is required at the time of squeezing the casting sands. As a power source for generating the pressurizing force, a hydraulic pump unit having a hydraulic pump, a pressure control valve, a directional selecting valve, and the like loaded thereon, is used. However, in a case of using the hydraulic pump unit, an apparatus increases in size and the hydraulic pump is continuously operated during the molding operation, so that the amount of power to be used increases. In order to solve such a problem, an electric squeeze device that generates a pressurizing force using an electric motor may be used instead of the hydraulic pump unit.
An example of the electric squeeze device is one indicated in Japanese Patent Application Laid-Open No. 8-164444 described above. The squeeze device described in Japanese Patent Application Laid-Open No. 8-164444 converts a rotational motion of an electric motor into a linear motion by a rotational motion conversion means which uses a ball screw mechanism. However, the ball screw mechanism is configured from precision components, and in a case of being installed in a foundry, a defect due to the influence of powder dust is concerned, resulting in troubles caused by the maintenance management.
In addition, as another configuration of converting the rotational motion of the electric motor into the linear motion, a configuration in which a crankshaft is used is also conceivable (for example, see Japanese Patent Application Laid-Open No. 2004-17089 described above). However, in a case of using the crankshaft, the stroke amount of a linearly moving conrod is defined by the amount of eccentricity of the rotating crankshaft. Therefore, when the height of a molding flask increases, the amount of filled sands increases, whereby the compression stroke also increases. In order to increase the compression stroke, it is necessary to increase the amount of eccentricity of the crankshaft, and it is also necessary to increase the rotational torque of the crankshaft, resulting in a problem that the output of the electric motor for rotating the crankshaft increases.
In view of the above circumstances as a background, embodiments of the present invention aims to provide an electric squeeze device that is configured from simple components and allows easy maintenance management and change in the stroke amount.
As a result of intensive studies to solve the above problems, the present inventors have conceived of embodiments of the present invention to be described below.
An electric squeeze device of a first aspect of embodiments of the present invention is defined as follows. That is,
In the electric squeeze device of the first aspect as defined above, the electric motor is used as a power source for generating a pressurizing force in place of a hydraulic pump unit, and the size of the radius of rotation B in the swing arm interposed between the electric motor and the squeezing frame is set to be larger than the size of the radius of rotation A (based on the principle of leverage), thereby increasing the downward pressurizing force applied to the squeezing frame. This electric squeeze device is configured from simple components without using ball screws or the like, so that it is possible to reduce troubles caused by the maintenance management. Furthermore, even in a case where it is necessary to change a raising and lowering stroke of the squeezing frame due to an increase or decrease in the amount of filled sands, it is possible to easily cope with the change in the stroke by changing the movement amount of the driven gear meshed with the drive gear.
Here, the driven gear is configured from a rack-shaped gear having a meshing portion provided so as to be curved in an arc shape, and the drive gear is configured from a pinion gear (second aspect).
A third aspect of embodiments of the present invention is defined as follows. That is, in the electric squeeze device defined in the first aspect or the second aspect, a connecting portion with the link in the swing arm is located on the driven gear side relative to the rotation center.
According to the electric squeeze device of the third aspect as defined above, it is possible to increase the proportion of the radius of rotation B with respect to the radius of rotation A without increasing the installation space of the device, and it is possible to further increase the downward pressurizing force applied to the squeezing frame.
A fourth or fifth aspect of embodiments of the present invention is defined as follows. That is,
According to the electric squeeze device of the fourth or fifth aspect as defined above, the back pressure acting on the rear end side of the squeezing foot is adjusted by the back pressure adjustment means, whereby it is possible to maintain the pressurizing force applied to the casting sands at a predetermined value.
A sixth or seventh aspect of embodiments of the present invention is defined as follows. That is,
In the molding operation, it is desirable to maintain the target pressurizing force against the casting sands for a predetermined period of time in order to stabilize the compression allowance of the casting sands constituting a mold. According to the electric squeeze device of the sixth or seventh aspect, during the lowering operation of the squeezing frame, it is possible to maintain the target pressurizing force against the casting sands for a predetermined period of time.
Some of the embodiments will be described in detail, with references to the following Figures, wherein like designations denote like members, wherein:
Hereinafter, embodiments of the present invention will be explained with reference to the drawings.
First, an electric squeeze device 1 according to a first embodiment of the present invention will be explained with reference to
In the present embodiment, the shape of the mold to be made is defined by a pattern plate 21 which is a rectangular plate, a pattern 22 attached to the upper surface of the pattern plate 21, the molding flask 23 which corresponds to the outer shape of the pattern plate 21 and surrounds the periphery of the pattern 22, and a filling frame 25 stacked on the upper end portion of the molding flask 23. That is, a molding space KS corresponding to the shape of the mold is formed inside a molding box K assembled from these members, and the casting sands S are charged into this molding space KS. The molding box K and the casting sands S charged therein are supported by the squeezing table 4 via a carrier plate 14 that moves in a direction orthogonal to the paper surface illustrated in
Note that, although the casting sands S to be charged into the molding box K are charged more as much as an amount corresponding to the amount of the filling frame 25 stacked on the molding flask 23, the casting sands S are pressurized thereafter so that the charged casting sands S are compressed to such a volume to substantially fit in the molding flask 23, thereby making the compacted mold.
The squeezing frame 5 is a member for applying a pressurizing force to the casting sands S charged into the molding space KS, and is disposed while facing the squeezing table 4. The squeezing frame 5 is configured to be slidable in the up-down direction along a sliding guide 17 attached to a column 16 constituting a part of a device frame, and is connected to a lower end portion 8b of the link 8 so as to be relatively rotatable via a connecting shaft 48 attached to the upper portion.
On the lower surface side of the squeezing frame 5, a plurality of squeezing feet 32 having tips thereof directed toward the molding space KS are suspended so as to be movable forward and backward. The squeezing foot 32 is a member including a foot piston portion 33 on the rear end side and a pressurizing head 34 on the front end side, and the foot piston portion 33 on the rear end side is accommodated in a cylinder portion 27 formed in the squeezing frame 5. The inside of the cylinder portion 27 is filled with oil, and when the squeezing foot 32 pressurizes the casting sands S with the pressurizing head 34 at the tip thereof, the pressurizing force is defined by the hydraulic pressure (that is, the back pressure acting on the foot piston portion 33) in the cylinder portion 27.
A plurality of cylinder portions 27 are formed in the squeezing frame 5. These cylinder portions 27 are mutually connected through communication holes 28 formed at the upper end portions thereof, and the same hydraulic pressure acts on all the cylinder portions 27. Therefore, a uniform pressurizing force is generated in all the squeezing feet 32 fitted to the cylinder portions 27. As shown in
In
In the back pressure adjustment means 36, when the squeezing foot 32 pressurizes the casting sands S, the back pressure acting on the rear end side of the squeezing foot 32 is detected by the pressure sensor 38, and when the detected back pressure exceeds a predetermined threshold, oil is discharged from the oil passage 37 communicated with the cylinder portion 27 so that the back pressure can be decreased to a set threshold.
A hydraulic pump 41 is disposed at a terminal portion of the oil passage 37 via a check valve 40. The hydraulic pump 41 is used to return the squeezing foot 32 retracted to the cylinder portion 27 side in the operation of pressurizing the casting sands S to be described later, to the advancing end which is the initial position, and the discharge pressure thereof is set to a low pressure of about 1 MPa.
The swing arm 7 is a member that is located on the upper side of the squeezing frame 5 and reciprocates at a predetermined angle around the rotation center O. As illustrated in
The swing arm 7 includes a first extending portion 44 extending in the radial direction through the rotation center O and a second extending portion 45 extending in the circumferential direction from the end portion of the first extending portion 44 in the front view illustrated in
In the present embodiment, the pinion gear 10 as a drive gear and the rack-shaped gear 49 as a driven gear constitute a power transmission mechanism for transmitting the driving force of the electric motor 12 to the swing arm 7. The pinion gear 10 serving as a drive gear is connected to an output shaft 12a of the electric motor 12. The rack-shaped gear 49 meshing with the pinion gear 10 is formed in the second extending portion 45 of the swing arm 7, and the meshing portion is curved in an arc shape along a virtual arc of the radius of rotation B from the rotation center O. Specifically, a plurality of pins constituting a meshing portion are continuously provided along the virtual arc of the radius of rotation B.
When the pinion gear 10 rotates around the output shaft 12a, the rack-shaped gear 49 and the swing arm 7 meshed with the pinion gear 10 are forced to move along the virtual arc of the radius of rotation B.
In the present embodiment, as illustrated in
In the present embodiment configured as described above, when a normal and reverse rotation of the pinion gear 10 is caused by the electric motor 12, the swing arm 7 swings around the rotation center O, and the squeezing frame 5 moves up and down in the up-down direction via the link 8 connected to the first extending portion 44 of the swing arm 7. The swing angle of the swing arm 7 for the generation of a predetermined raising and lowering stroke in the squeezing frame 5 is desirably set within a range of, for example, 50 degrees or less in order to prevent the occurrence of a large inclined load due to the link 8 with respect to the squeezing frame 5.
The downward pressurizing force applied to the squeezing frame 5 is varied depending on the ratio between the radius of rotation A and the radius of rotation B in the swing arm 7 in addition to the driving force of the electric motor 12. According to the present embodiment, the size of the radius of rotation B is set to be larger than the size of the radius of rotation A so as to increase the downward pressurizing force applied to the squeezing frame 5.
Note that, in the present embodiment, a servomotor is used as the electric motor 12. When the swing arm 7 is swung by using the two electric motors 12, in order to synchronously control these electric motors 12, it is desirable to drive one of the two electric motors as a master and the other as a slave. In some cases, an inverter-controlled motor may be used as the electric motor 12.
Next, a molding procedure in the electric squeeze device 1 will be explained with reference to
First, in a state where the molding box K including the molding flask 23 is supported by the squeezing table 4 (see
When the squeezing frame 5 further lowers so as to start pressurizing the casting sands S by the squeezing foot 32, the squeezing foot 32 is retracted to the cylinder portion 27 side as illustrated in
Note that, although the respective squeezing feet 32 pressurize the casting sands S with the same pressurizing force, as illustrated in
After the pressurizing operation is ended, the electric motor 12 is reversely rotated to raise the squeezing frame 5. Subsequently, the molding flask 23 is raised by a conventional means (not illustrated) so as to separate (mold release) the mold and the molding flask 23.
On the other hand, the squeezing foot 32 which has been retracted to the cylinder portion 27 side due to the pressurizing operation is returned to the initial position illustrated in
A series of operations as described above is performed under the control of the control unit C.
As explained above, according to the electric squeeze device 1 of the present embodiment, the electric motor 12 is used as a power source for generating a pressurizing force in place of a hydraulic pump unit, and the size of the radius of rotation B in the swing arm 7 interposed between the electric motor 12 and the squeezing frame 5 is set to be larger than the size of the radius of rotation A (based on the principle of leverage), thereby increasing the downward pressurizing force applied to the squeezing frame 5. This electric squeeze device 1 is configured from simple components without using ball screws or the like, so that it is possible to reduce troubles caused by the maintenance management.
In addition, the electric squeeze device 1 of the present embodiment includes the squeezing foot 32 that is fitted to the cylinder portion 27 formed in the squeezing frame 5 and is movable forward and backward in a contact/separation direction with respect to the casting sands S, and the back pressure adjustment means 36 that detects the back pressure acting on the rear end side of the squeezing foot 32 when the squeezing foot 32 pressurizes the casting sands S, and discharges oil from the oil passage 37 communicated with the cylinder portion 27 to reduce the pressure to a predetermined threshold when the back pressure exceeds the threshold.
Therefore, according to the electric squeeze device 1, the back pressure acting on the rear end side of the squeezing foot 32 is adjusted by the back pressure adjustment means 36, whereby it is possible to maintain the pressurizing force applied to the casting sands S at a predetermined value.
Furthermore, in the electric squeeze device 1 of the present embodiment, a value of the back pressure corresponding to a target pressurizing force is set as the threshold value, and when the squeezing frame 5 is lowered with a pressurizing force higher than the target pressurizing force, the squeezing foot 32 after coming into contact with the casting sands S is retracted to the cylinder portion 27 side, and the pressurizing force applied to the casting sands S is controlled to reach the target pressurizing force by the back pressure adjustment means 36.
Therefore, during the lowering operation of the squeezing frame 5, it is possible to maintain the target pressurizing force against the casting sands S for a predetermined period of time.
Next, an electric squeeze device 1B according to a second embodiment will be explained with reference to
As illustrated in
In the electric squeeze device 1B, the rotation center O in the swing arm 7B is located at a position shifted leftward in the drawing from an axis line P passing through the center of the squeezing frame 5 in the left-right direction and extending in the up-down direction in the front view illustrated in
In the electric squeeze device 1B, as illustrated in
According to the electric squeeze device 1B of the present embodiment configured as described above, it is possible to increase the proportion of the radius of rotation B with respect to the radius of rotation A without increasing the installation space of the device, and it is possible to further increase the downward pressurizing force applied to the squeezing frame 5, as is obvious from the comparison with
Although the embodiments of the present invention have been described in detail above, embodiments of the present invention are not limited to these explanations at all. For example, as for a power transmission mechanism for transmitting the driving force of the electric motor to the swing arm, it is also possible to use a mechanism using a worm gear instead of the rack-shaped gear and the pinion gear of the above embodiment, and various modifications are included in the present invention within the scope that can be easily conceived by a person skilled in the art, without departing from the description in the scope of claims.
In addition, the embodiments of the present invention are used for a so-called “rear surface main squeezing” for compacting the casting sands by pressing the casting sands from above the pattern, but embodiments of the present invention are not limited thereto.
The embodiments of the present invention can be used, for example, for a three-step squeeze including a “preliminary squeezing”, a “pattern surface squeezing”, and the “rear surface main squeezing”.
The “preliminary squeezing” preliminarily presses the molding sand from above the pattern with a smaller force than the rear surface main squeezing.
The “pattern surface squeezing” is performed by raising the pattern surface relative to the molding sand.
Although the present invention has been disclosed in the form of embodiments and variations thereon, it will be understood that numerous additional modifications and variations could be made thereto without departing from the scope of the invention.
For the sake of clarity, it is to be understood that the use of “a” or “an” throughout this application does not exclude a plurality, and “comprising” does not exclude other steps or elements. The mention of a “unit” or a “module” does not preclude the use of more than one unit or module.
Number | Date | Country | Kind |
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2022-063677 | Apr 2022 | JP | national |
This application is a national stage of PCT Application No. PCT/JP2022/043397, having a filing date of Nov. 24, 2022, based on Japanese Application No. 2022-063677, having a filing date of Apr. 6, 2022, the entire contents both of which are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/043397 | 11/24/2022 | WO |