This application is based upon and claims the benefit of priority from prior Japanese patent application No. 2019-206902, filed on Nov. 15, 2019, the entire contents of which are incorporated herein by reference.
The present invention relates to an electric stapler configured to bind a sheet bundle with a staple.
In an image forming apparatus configured to use electrophotographic technology, image formation is generally formed by developing an electrostatic latent image that is formed on an image carrier such as a photosensitive member according to image information by developer, transferring a toner image obtained as a result of the developing to a sheet directly or via an intermediate transfer member, and causing the sheet to pass (a pressure contact portion) between a heating roll for fixing and a pressing roll or a belt so that the toner image is fixed on the sheet. In the meantime, a phenomenon that the sheet after fixing is curved and deformed so as to warp toward a front surface-side or a back surface-side of the sheet, i.e., a so-called curl may occur.
Therefore, in the image forming apparatus, it is available curl correction technology that enables a curled sheet to be substantially flat according to a form of a post-processing apparatus such as a stacker capable of stacking a large amount of sheets (for example, refer to PTL 1).
There is a post-processing apparatus having an electric stapler configured to bind a sheet bundle with a staple. In the meantime, there is also an electric stapler independent of the image forming apparatus (for example, refer to PTL 2). There is also an operation form where the electric stapler independent of the post-processing apparatus is mounted on the post-processing apparatus such as a stacker, and a sheet bundle arranged in the stacker is taken out and is bound by the electric stapler.
In a case where the electric stapler is mounted on the post-processing apparatus, it is possible to perform the curl correction according to the electric stapler, in the image forming apparatus. In contrast, in a case where the electric stapler is independent of the post-processing apparatus, the sheet bundle for which the curl correction has been performed according to the stacker in the image forming apparatus may not be suitable for binding processing in the electric stapler.
In general, the curled sheet bundle is unlikely to be arranged neatly at end portions of the respective sheets. There is an electric stapler where control of starting binding processing is performed when end portions of a sheet bundle inserted between a pair of upper and lower guide parts are detected by a sensor. However, even when the end portions of the sheet bundle are not arranged neatly, a binding operation starts. Therefore, the sheet bundle may be bound with the staple in a state where the end portions of the sheet bundle are not arranged neatly. Like this, the situation where the sheet bundle is bound with the staple without the end portions of the sheet bundle being arranged neatly is referred to as ‘bundle deviation’.
It is therefore an object of the present invention to provide an electric stapler capable of, even though a curled sheet bundle is inserted between guide parts, arranging neatly end portions of the sheet bundle by correcting curl of the sheet bundle.
According to an aspect of the invention, there is provided the following electric stapler.
The electric stapler includes: a binding part configured to bind a sheet bundle by striking out a staple having a crown portion and leg portions; and a first guide part configured to guide the sheet bundle to the binding part, and a second guide part facing the first guide part, wherein the first guide part and the second guide part face each other at a distance equal to or greater than a thickness of a sheet bundle where a maximum number of bindable sheets capable of being bound by the staple are stacked, wherein the first guide part and the second guide part are opened therebetween as both sides along a length direction of the crown portion of the staple, which is struck out by the binding part, and one side away from the binding part along a direction orthogonal to the length direction of the crown portion are coupled each other, and wherein lengths from end portions on one side, which are away from the binding part along the direction orthogonal to the length direction of the crown portion, of the first guide part and the second guide part to the binding part are 15 mm or longer.
<Configuration Example of Electric Stapler of First Embodiment>
Also,
As shown in
Subsequently, an electric stapler 1A of the first embodiment is described with reference to each drawing. As shown in
A driver 20 configured to strike out the staple 100 is provided on the second guide part 4-side of the binding part 2, and a clincher 21 configured to bend the leg portions 103 of the staple 100, which penetrate the sheet bundle P, is provided on the first guide part 3-side with facing the driver 20. The electric stapler 1A includes a mechanism configured to drive the driver 20, a mechanism configured to drive the clincher 21, a mechanism configured to hold the sheet bundle P, and the like by a motor.
The first guide part 3 is a part that faces upward and is substantially flat, in a form where the electric stapler 1A is used with being placed, and becomes a placement surface on which the sheet bundle P is placed. The second guide part 4 is a part that faces downward, in a form where the electric stapler 1A is used with being placed, and becomes a top surface facing the first guide part 3.
The first guide part 3 and the second guide part 4 face each other at a predetermined distance Lt1 equal to or greater than a maximum thickness t of the sheet bundle P in the vicinity of the binding part 2, on a side along the length direction of the crown portion 102 of the staple 100 that is struck out by the binding part 2 and on a side along a direction orthogonal to the length direction of the crown portion 102. The maximum thickness t of the sheet bundle P is, for example, a thickness of the sheet bundle P where a maximum number of bindable sheets, which can be bound by the staple 100, are stacked. Also, the direction along the length direction of the crown portion 102 is denoted with an arrow A1, and the direction orthogonal to the length direction of the crown portion 102 is denoted with an arrow A2.
The distance Lt1 between the first guide part 3 and the second guide part 4 is preferably a value obtained by adding a length of about two times as large as a thickness of the staple 100 to the maximum thickness t of the sheet bundle P. This is because when the sheet bundle P is bound with the staple 100, the crown portion 102 is exposed on one surface of the sheet bundle P and the leg portions 103 are exposed on the other surface, as shown in
The first guide part 3 and the second guide part 4 are opened therebetween as both sides along the length direction of the crown portion 102 denoted with the arrow A1 and one side away from the binding part 2 along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 are coupled each other. In the present example, the first guide part 3 and the second guide part 4 are opened in three directions.
A length L1 of the second guide part 4 from an end portion 40 of the second guide part 4 on one side away from the binding part 2 along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 to the binding part 2 is 15 mm or longer. Assuming a form where the sheet bundle P is placed, a length of the first guide part 3 along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 is configured to be longer than the length of the second guide part 4 in the same direction. Thus, a length of the first guide part 3 from an end portion 30 of the first guide part 3 on one side away from the binding part 2 along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 to the binding part 2 is also 15 mm or longer.
The first guide part 3 has a guide surface 31, which is in contact with the sheet bundle P, between the end portion 30 on one side away from the binding part 2 along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 and the binding part 2.
The electric stapler 1A has a cover 42 that configures the second guide part 4.
As shown in
The second guide part 4 has a guide surface 41, which is in contact with the sheet bundle P, between the end portion 40 on one side away from the binding part 2 along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 and the binding part 2. The guide surface 41 is configured by a part of the cover 42 facing the guide surface 31 of the first guide part 3, and is configured to cover an area from the end portion 40 of the second guide part 4 to a vicinity of the binding part 2.
The second guide part 4 has restraint portions 43 for restraining the number of sheets that are inserted between the first guide part 3 and the second guide part 4. The restraint portions 43 are configured by convex portions provided on both sides of the end portion 40 of the second guide part 4 in the length direction of the crown portion 102 denoted with the arrow A1 and protruding from the second guide part 4 toward the first guide part 3. The restraint portions 43 may be provided on the first guide part 3, not the second guide part 4, or the restraint portions 43 may be provided on the first guide part 3 and the second guide part 4, respectively.
The first guide part 3 and the second guide part 4 face each other at a predetermined distance Lt2, which is equivalent to the maximum thickness t of the sheet bundle P, at portions at which the restraint portions 43 are provided.
Also, the second guide part 4 has a first relief portion 44 that is provided between the pair of restraint portions 43 and enables the staple 100, which has bound the sheet bundle P, to pass therethrough. The first relief portion 44 is an example of the relief portion, and has a shape that is concave with respect to the restraint portion 43 and has a dimension equal to or greater than the thickness of the staple 100.
Also, the second guide part 4 has second relief portions 45 that are provided on both sides along the length direction of the crown portion 102 denoted with the arrow A1 and enable the staple 100, which has bound the sheet bundle P, to pass therethrough. The second relief portion 45 is an example of the relief portion, and has a shape that is concave with respect to the restraint portion 43 and has a dimension equal to or greater than the thickness of the staple 100. The second relief portion 45 may also be provided only on one side along the length direction of the crown portion 102, not on both sides.
Also, the second guide part 4 has a guiding portion 46 that is provided on a tip end-side of the end portion 40 and is inclined in a direction in which the distance between the first guide part 3 and the second guide part 4 increases.
The electric stapler 1A has an inclined surface 49 on a front face of the cover 42. The inclined surface 49 is configured by an inclined surface inclined in a direction in which a side close to the guiding portion 46 more protrudes forward than a side distant from the guiding portion 46. Note that, in the present embodiment, the end portion 40 means an end portion on an opening-side of the restraint portion 43.
<Operation Example of Electric Stapler of First Embodiment>
An operation of inserting the sheet bundle P, which is not bound yet with the staple 100, between the first guide part 3 and the second guide part 4 causes the sheet bundle P to enter between the first guide part 3 and the second guide part 4 by 15 mm or greater from the end portion 40 of the second guide part 4 toward the binding part 2.
As shown in
When the electric stapler 1A is equipped at a place where a height from a floor surface is about 1 m, such as an upper surface of an image forming apparatus (not shown), a user inserts the sheet bundle P between the first guide part 3 and the second guide part 4 as if the sheet bundle is inserted obliquely from above. In this use form, while causing the sheet bundle P to collide with the front face of the cover 42, the sheet bundle P is inserted between the first guide part 3 and the second guide part 4 from the guiding portion 46. Therefore, the front face of the cover 42 is provided with the inclined surface 49 inclined in the direction in which the side close to the guiding portion 46 more protrudes forward than the side distant from the guiding portion 46, so that the sheet bundle P, which collides with the front face of the cover 42, can be guided to the guiding portion 46.
A curl amount H that is allowed in the image forming apparatus is about up to 10 mm to 15 mm in a thickness direction (curl height) of the sheet surface. When the curled sheet bundle P is inserted between the first guide part 3 and the second guide part 4, the sheet bundle P enters between the first guide part 3 and the second guide part 4 by 15 mm or longer from the end portion 40 of the guide part 4 along the first guide part 3 and the second guide part 4, as shown in
Here, for example, as shown in
In contrast, the guide surface 41 to which the sheet bundle P is contacted is provided from the end portion 40 of the second guide part 4 to the binding part 2, so that even when the sheet bundle P is curled, the sheet bundle P is advanced along the guide surface 41 with being in contact with the guide surface 41. For this reason, the curl of the sheet bundle P is corrected, irrespective of an insertion direction of the sheet bundle P, so that the end portions of the sheet bundle are arranged neatly.
Therefore, even in a case where control of starting binding processing by detecting the end portions of the sheet bundle P inserted between the first guide part 3 and the second guide part 4 by a sensor (not shown) (for example, by detecting that the end portions of the sheet bundle P have reached a binding position) is performed, the curl of the sheet bundle P is corrected, so that it is possible to bind the sheet bundle P with the staple 100 in a state where the end portions of the sheet bundle P are arranged neatly. Therefore, it is possible to suppress the sheet bundle P bound with the staple 100 form being put into a state of bundle deviation. Namely, the guide surface 41 is not essential in the present embodiment, however, a configuration where the guide surface 41 is provided is preferable.
Also, the first guide part 3 and the second guide part 4 face each other at the predetermined distance Lt2, which is equivalent to the maximum thickness t of the sheet bundle P, at portions at which the restraint portions 43 are provided.
Thereby, the sheet bundle P whose number of sheets exceeds the maximum number of bindable sheets is suppressed from being inserted between the first guide part 3 and the second guide part 4 beyond the restraint portions 43, so that it is possible to suppress poor binding due to the staple 100.
Also, in a case where the length L1 between the end portion 40 of the second guide part 4 and the binding part 2 is short (for example, smaller than 15 mm), when binding the sheet bundle P in a corner binding form, as shown in
In contrast, the length L1 between the end portion 40 of the second guide part 4 and the binding part 2 is set to 15 mm or longer, and the end portion 40 of the second guide part 4 is provided with the restraint portions 43 on both sides along the length direction of the crown portion 102 denoted with the arrow A1, so that even when binding the sheet bundle P in a corner binding form, as shown in
Also, the guiding portion 46 whose distance between the first guide part 3 and the second guide part 4 increases toward the end portion of the opening between the first guide part 3 and the second guide part 4 is provided on the tip end-side of the end portion 40 of the second guide part 4, so that even the curled sheet bundle P can be easily inserted between the first guide part 3 and the second guide part 4.
When the sheet bundle P is bound with the staple 100, the crown portion 102 is exposed on a surface of the sheet bundle P facing the second guide part 4 and the leg portions 103 are exposed on a surface of the sheet bundle P facing the first guide part 3.
In the vicinity of the binding part 2, the first guide part 3 and the second guide part 4 face each other at the predetermined distance Lt1 equal to or greater than the maximum thickness t of the sheet bundle P. Thereby, it is possible to bind the sheet bundle P of the maximum thickness t inserted between the first guide part 3 and the second guide part 4 with the staple 100.
However, in a case of pulling out the sheet bundle P bound with the staple 100 from between the first guide part 3 and the second guide part 4, when the restraint portions 43 are present in a path through which the staple 100 passes, the staple 100 may collide with the restraint portions 43, so that the sheet bundle P may not be pulled out.
Therefore, the second guide part 4 has the first relief portion 44 between the pair of restraint portions 43. The first relief portion 44 is provided in a position along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 with respect to the binding part 2.
Thereby, when moving the sheet bundle P in a front and rear direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102, the restraint portions 43 are not present in the path through which the staple 100 passes, so that the crown portion 102 can pass through the first relief portion 44. Therefore, even when the sheet bundle P of the maximum thickness t is bound with the staple 100, it is possible to pull out the sheet bundle P from between the first guide part 3 and the second guide part 4 by moving the sheet bundle P in the front and rear direction.
Also, the second guide part 4 has the second relief portions 45 on both sides along the length direction of the crown portion 102 denoted with the arrow A1. The second relief portions 45 are provided along the length direction of the crown portion 102 denoted with the arrow A1 with respect to the binding part 2.
Thereby, when moving the sheet bundle P in a right and left direction along the length direction of the crown portion 102 denoted with the arrow A1, the restraint portions 43 are not present in the path through which the staple 100 passes.
First, as shown in
Therefore, even when the sheet bundle P of the maximum thickness t is bound with the staple 100, it is possible to discharge the staple 100 that binds the first place of the sheet bundle P from a position facing the binding part 2 and to move the sheet bundle P to a position in which a second place of the sheet bundle P can be bound with the staple 100 by moving the sheet bundle P in the right and left direction, as shown in
A verification result of a relation between the length L1 from the end portion 40 of the second guide part 4 to the binding part 2 and the curl amount H of the sheet bundle P is shown in Table 1. In descriptions below, the length L1 from the end portion 40 of the second guide part 4 to the binding part 2 is referred to as the length L1 of the second guide part 4.
In the case of the sheet bundle P where sheets having images formed thereon in the image forming apparatus are stacked, the curl amount H may reach up to about 10 mm to 15 mm. In a case where the length L1 of the second guide part 4 was 10 mm, slight bundle deviation was observed when the curl amount H was 15 mm. In a case where the length L1 of the second guide part 4 was smaller than 10 mm, large bundle deviation was observed even when the curl amount H was 10 mm.
In contrast, in a case where the length L1 of the second guide part 4 was equal to or larger than 15 mm, no bundle deviation was observed when the curl amount H was 15 mm. On the other hand, in a case where the curl amount H was 20 mm, which exceeds the assumption, slight bundle deviation was observed when the length L1 of the second guide part 4 was 15 mm. However, when the curl amount H was within the range of assumption, the bundle deviation could be suppressed.
Thereby, it could be seen that when the length L1 of the second guide part 4 is equal to or larger than 15 mm, it is possible to secure the effect of suppressing the bundle deviation of the sheet bundle P.
<Configuration Example of Electric Stapler of Second Embodiment>
The electric stapler 1B has a third relief portion 47 at the first guide part 3. The third relief portion 47 is an example of the relief portion, and is provided facing the first relief portion 44 in a position along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 with respect to the binding part 2.
Also, the electric stapler 1B has fourth relief portions 48 at the first guide part 3. The fourth relief portions 48 are an example of the relief portion, and are provided facing the second relief portions 45 in positions on both sides along the length direction of the crown portion 102 denoted with the arrow A1 with respect to the binding part 2.
Also in the configuration where the first guide part 3 is provided with the third relief portion 47 and the fourth relief portions 48, when moving the sheet bundle P in the front and rear direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102, the leg portions 103 can pass through the third relief portion 47. Therefore, even when the sheet bundle P of the maximum thickness t is bound with the staple 100, it is possible to pull out the sheet bundle P from between the first guide part 3 and the second guide part 4 by moving the sheet bundle P in the front and rear direction.
Also, when moving the sheet bundle P in the right and left direction along the length direction of the crown portion 102 denoted with the arrow A1, the leg portions 103 can pass through the fourth relief portions 48. Therefore, even when the sheet bundle P of the maximum thickness t is bound with the staple 100, it is possible to bind the plurality of places of the sheet bundle P with the staples 100 by moving the sheet bundle P in the right and left direction.
<Configuration Example of Electric Stapler of Third Embodiment>
The electric stapler 1C has the third relief portion 47 at the first guide part 3. The third relief portion 47 is provided in a position along the direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102 with respect to the binding part 2.
Also, the electric stapler 1B has the fourth relief portions 48 at the first guide part 3. The fourth relief portions 48 are provided in positions on both sides along the length direction of the crown portion 102 denoted with the arrow A1 with respect to the binding part 2.
The first guide part 3 is provided with the third relief portion 47 and the fourth relief portions 48, so that when moving the sheet bundle P in the front and rear direction denoted with the arrow A2 orthogonal to the length direction of the crown portion 102, the leg portions 103 can pass through the third relief portion 47 even though the second guide part 4 is not provided with the relief portion. Therefore, even when the sheet bundle P of the maximum thickness t is bound with the staple 100, it is possible to pull out the sheet bundle P from between the first guide part 3 and the second guide part 4 by moving the sheet bundle P in the front and rear direction.
Also, when moving the sheet bundle P in the right and left direction along the length direction of the crown portion 102 denoted with the arrow A1, the leg portions 103 can pass through the fourth relief portions 48. Therefore, even when the sheet bundle P of the maximum thickness t is bound with the staple 100, it is possible to bind the plurality of places of the sheet bundle P with the staples 100 by moving the sheet bundle P in the right and left direction.
<Configuration Example of Electric Stapler of Fourth Embodiment>
In the electric stapler 1D, a cover 42D that configures the second guide part 4 is formed of a clear resin material capable of enabling light to transmit therethrough so that an inside of the cover 42D can be seen. A front face, both side surfaces and a surface facing the first guide part 3 of the cover 42D are clear, so that it is possible to visually recognize the vicinity of the binding position by the binding part 2.
Also, the electric stapler 1D has a light source 50 inside of the cover 42D. The light source 50 is configured by, for example, an LED, and is configured to irradiate the first guide part 3 from above a driver mechanism unit 22, as shown with arrows of dashed-dotted arrow lines in
<Configuration Example of Electric Stapler of Fifth Embodiment>
The electric stapler 1E includes a base unit 6 that is equipped in an equipment place, and a mechanism unit 7 having the driver mechanism unit 22 and the like configuring the binding part 2. In the electric stapler 1E, the mechanism unit 7 enabling a cartridge 200 having the staples 100 accommodated therein to be detachably mounted to the base unit 6 is configured to be reversed by a rotation operation about a shaft 60 as a support point, so as to detachably mount the cartridge 200.
The electric stapler 1E has an operation handle 70 to which an operation of rotating the mechanism unit 7 is applied. In the electric stapler 1E, a state where the mechanism unit 7 is located in an operable position is shown in
In the electric stapler 1E, in the state where the mechanism unit 7 is located in the operable position, an attachment/detachment handle 201 of the cartridge 200 is accommodated in the base unit 6. Thereby, an outer appearance of the electric stapler 1E is improved, and unintentional attachment/detachment of the cartridge 200 can be suppressed. Also, the operation handle 70 protrudes rearward from the rear end-side of the mechanism unit 7 with being inclined upward from the mechanism unit 7-side, so that the operation handle 70 can be easily visually recognized and operated with a hand.
In the electric stapler 1E, a state where the mechanism unit 7 is located in an attachable/detachable position of the cartridge 200 is shown in
In the electric stapler 1E, in the state where the mechanism unit 7 is located in the attachable/detachable position of the cartridge 200, the cartridge 200 and the attachment/detachment handle 201 are exposed to the outside from the base unit 6 and the mechanism unit 7. Thereby, it is possible to attach/detach the cartridge 200 while gripping the attachment/detachment handle 201.
According to an aspect of the invention, the length from one end portions on one side, which is away from the binding part along the direction orthogonal to the length direction of the crown portion, of the first guide part and the second guide part to the binding part is set to 15 mm or longer. Therefore, even when the sheet bundle is curled, while the sheet bundle is inserted from the end portions between the first guide part and the second guide part to the binding part, the curl is corrected by the first guide part and the second guide part. For this reason, it is possible to arrange neatly the end portions of the sheets while binding the sheet bundle, so that it is possible to suppress the sheet bundle bound with the staple from being put into a state of bundle deviation.
Number | Date | Country | Kind |
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2019-206902 | Nov 2019 | JP | national |
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Number | Date | Country | |
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20210146571 A1 | May 2021 | US |