The present invention relates to an electric tool for facilitating starting of an engine, and particularly, although not exclusively, to an electric driver for use in starting a gasoline engine.
Engines such as gasoline engines, petrol engines or combustion engines may be started with engine starters. A conventional engine starter may adopt human-powered techniques such as a removable crank handle which engaged the front of the crankshaft, pulling on an airplane propeller, or pulling a cord that was wound around an open-face pulley.
Such hand-crank string method is inconvenient, difficult, and dangerous as the behaviour of an engine during starting is not always predictable. For example, the engine can kick back, causing sudden reverse rotation. In addition, it is not easy to start an engine successfully as a large amount of force and effect is generally required in manually starting an engine.
In accordance with a first aspect of the present invention, there is provided an electric tool for facilitating starting of an engine, comprising a tool bit having a bit portion arranged to engage with a rotatable component of a starter module of the engine, and a transmission mechanism arranged to transfer a rotational movement provided by a motor housed within a casing of the electric tool to the bit portion, wherein the motor is arranged to be powered by a power source connected thereto, and wherein the rotational movement provided by the motor is transferred to the rotatable component of the starter module via the transmission mechanism only if the bit portion is engaged with the rotatable component.
In an embodiment of the first aspect, wherein the bit portion is provided at an end of the tool bit having an engagement portion arranged to be removably engaged with the transmission mechanism.
In an embodiment of the first aspect, wherein the transmission mechanism further comprises a chuck having a receiving portion arranged to receive at least a portion of the engagement portion of the tool bit.
In an embodiment of the first aspect, wherein a dimension of an exterior of the engagement portion of the tool bit substantially matches with a dimension of an interior of the receiving portion of the chuck.
In an embodiment of the first aspect, wherein a second bit portion is provided at a second end of the tool bit, wherein the second end is opposite to the end provided with the bit portion.
In an embodiment of the first aspect, wherein the bit portion and the second bit portion include shapes and/or dimensions different from each other.
In an embodiment of the first aspect, wherein the second bit portion is arranged to engage with a rotatable component of a second starter module different from the starter module of the engine.
In an embodiment of the first aspect, wherein the rotatable component of the starter module is further arranged to prevent an engagement with the second bit portion.
In an embodiment of the first aspect, wherein the tool bit further comprises a one-way engagement mechanism arranged to transfer a rotational movement on an outer ring of the tool bit to the bit portion of the tool bit.
In an embodiment of the first aspect, wherein the bit portion is formed at an end of a central shaft arranged to selectively engage with the one-way engagement mechanism.
In an embodiment of the first aspect, wherein the one-way engagement mechanism is further arranged to transfer the rotational movement on the outer ring in a first rotational direction provided by the motor via the transmission mechanism to the bit portion and the rotatable component engaged with the bit portion.
In an embodiment of the first aspect, wherein the one-way engagement mechanism is further arranged to prevent the rotational movement on the outer ring in a second rotational direction opposite to the first rotational direction provided by the motor via the transmission mechanism from being transferred to the bit portion and the rotatable component engaged with the bit portion.
In an embodiment of the first aspect, wherein the one-way engagement mechanism is further arranged to prevent a rotational movement provided by the rotatable component of the starter module of the engine from being transferred to the motor via the transmission mechanism and the tool bit.
In an embodiment of the first aspect, wherein the one-way engagement mechanism is a one-way bearing.
In an embodiment of the first aspect, wherein the engagement portion is defined on the outer ring.
In an embodiment of the first aspect, wherein the outer ring includes a substantially hexagonal shape of cross-section being perpendicular to a main axis of the tool bit at an exterior of the engagement portion.
In an embodiment of the first aspect, the electric tool further comprises a direction switching mechanism arranged to select a direction of the rotational movement provided by the motor.
In an embodiment of the first aspect, wherein the direction switching mechanism includes a detection mechanism arranged to detect an engagement of the tool bit to the transmission mechanism.
In an embodiment of the first aspect, whereupon the detection mechanism detects the engagement of the tool bit to the transmission mechanism, the direction switching mechanism selects the direction of the rotational movement provided by the motor in accordance with a predetermined direction.
In an embodiment of the first aspect, wherein the direction switching mechanism comprises an actuator arranged to select the direction of the rotational movement provided by the motor.
In an embodiment of the first aspect, wherein the actuator is arranged to be manipulated by a user of the electric tool.
In an embodiment of the first aspect, wherein the transmission mechanism further comprises a resilient member, wherein the chuck is arranged to engage with a transmission or an output shaft of the motor via the resilient member.
In an embodiment of the first aspect, wherein the resilient member is arranged to absorb an impact induced on a driven component and/or the motor during an operation of the electric tool, wherein the driven component includes at least one of the transmission, the chuck, the tool bit and the rotatable component.
In an embodiment of the first aspect, wherein the resilient member includes a material of rubber.
In an embodiment of the first aspect, the electric tool further comprises a locking structure on the casing arranged to cooperate with a corresponding locking structure provided on the starter module when the bit portion is engaged with the rotatable component of the starter module, wherein the cooperation of the locking structure on the casing and the corresponding locking structure on the starter module is arranged to prevent a relative rotational movement of the casing with respect to the starter module.
In an embodiment of the first aspect, the electric tool further comprises an interlock structure arrange to enable an activation of the motor when the locking structure on the casing and the corresponding locking structure are securely engaged
In an embodiment of the first aspect, wherein the interlock structure comprises an interlock actuator arranged to be actuated by the starter module.
In an embodiment of the first aspect, wherein the interlock structure is proximate to the locking structure on the casing.
In an embodiment of the first aspect, wherein the interlock structure is arranged to allow an electric switch housed in the casing being actuated by a press-button provided on the casing.
In an embodiment of the first aspect, wherein the engine is a gasoline engine.
In accordance with a first aspect of the present invention, there is provided a tool bit for use in a power tool, comprising a central shaft arranged to selectively engage with an outer ring, such that the outer ring is arranged to allow the central shaft to rotate in a first direction along a common axis of the central shaft and the outer ring with respect to the outer ring, and is further arranged to prevent the central shaft to rotate in a second direction opposite to the first direction along a common axis of the central shaft and the outer ring with respect to the outer ring.
In an embodiment of the second aspect, the tool bit further comprises a one-way engagement mechanism arranged to selectively engage the central shaft to the outer ring.
In an embodiment of the second aspect, wherein the one-way engagement mechanism is a one-way bearing.
In an embodiment of the second aspect, wherein the one-way bearing is fixed to the outer ring.
In an embodiment of the second aspect, wherein the central shaft is provided with a bit portion at least one end of the central shaft.
In an embodiment of the second aspect, wherein the bit portion includes dimensions and/or shapes different from another bit portion provided at another end of the central shaft.
In an embodiment of the second aspect, wherein the outer ring is further arranged to receive rotational movement provided by a motor of the power tool.
In an embodiment of the second aspect, wherein the power tool is arranged to facilitate starting of an engine.
In an embodiment of the second aspect, wherein the power tool is an electric driver.
In an embodiment of the second aspect, wherein the power tool is an electric drill.
Embodiments of the present invention will now be described, by way of example, with reference to the accompanying drawings in which:
With reference to
In this embodiment, the electric tool 100 comprises generally three main components, including the main body 106, a removable tool bit 102 and a removable battery assembly 108. The removable battery assembly 108 is arranged to power the motor 104 in the main body 106. The battery assembly 108 may be a rechargeable battery including one or more rechargeable battery cell. Alternatively, the electric tool 100 may be powered by a non-rechargeable battery or an electric cable receiving electric power from an electric socket connected thereto.
The main body 106 comprises a casing 110 for accommodating various internal components such as switches, motor 104, electrical connectors and a transmission mechanism 112 (as shown in
Referring to
Preferably, the tool bit 102 may include a bit portion 102A provided at an end of the tool bit 102 and an engagement portion 102B. The bit portion 102A is defined with a predetermined shape and dimension such that it may be adapted to engage with an external component such as a rotatable component provided on a starter module of an engine (such as a gasoline engine, a petrol engine and/or a combustion engine), which is provided with a structure having a matching shape and dimension with the bit portion 102A. Besides, the engagement portion 102B is defined with a shape and dimension which matches with the chuck 114, i.e. the dimension of an exterior of the engagement portion 102B of the tool bit 102 substantially matches with the dimension of an interior of the receiving portion 114A of the chuck 114. The receiving portion 114A may receive the entire engagement portion 102B or a portion of the engagement portion 102B of the tool bit 102.
In the example embodiment as shown in
With reference to
Preferably, the direction selector 116 may be an actuator arranged to select the direction of the rotational movement provided by the motor 104, and the actuator 116 is arranged to be manipulated by a user of the electric tool 100. Such configuration enables the user to select the operation direction of the rotational movement provided by the motor 104. Hence the electric tool 100 being used for starting engines with different rotation directions in of the rotatable component in a starter module. Alternatively, the direction may be automatically selected by the electric tool 100 which may be discussed later in the disclosure.
With reference to
Preferably, the transmission mechanism 112 further comprises a resilient member 122, wherein the chuck 114 is arranged to engage with a transmission 120 or an output shaft of the motor 104 via the resilient member 122. Referring to
Advantageously, as the resilient member 122 may be made of rubber or any other resilient material with shock absorbing properties, the resilient member 122 may absorb an impact induced on a driven component and/or the motor 104 during an operation of the electric tool 100. These driven components include the transmission 120, the chuck 114, the tool bit 102 and/or the rotatable component of the starter module of the engine coupled to the electric tool 100.
The electric tool 100 may be further provided with a locking structure 128 on the casing 110 arranged to cooperate with a corresponding locking structure provided on the starter module. Referring to
Optionally or additionally, the electric tool 100 may further comprise an interlock structure 130 arranged to enable the activation of the motor 104. Referring to
The interlock actuator 130A is further connected to a structure 130C arranged to allow/disallow the main switch 404 housed in the casing 110 being actuated by the press-button 118 provided on the casing 110. For example, a blocking structure 130C may be used to block the press-button 118 from being accessing the main switch 404 if the interlock actuator 130A is not actuated, or a lever may be used to actuate the main switch 404 when the lever is moved to a predetermined position near the press-button 118 when the interlock actuator 130A is actuated and when the lever is pushed by the main button 118. This interlock further ensures that then electric tool 100 may only be activated when the locking structures on both sides are securely engaged and the electric tool 100 and the starter module are engaged in proper relative positions to prevent any accident or damages to the electric tool 100 and/or the starter module.
With reference to
In this embodiment, the central shaft 904 is provided with a triangular bit portion 902A at an end of the central shaft 904. The central shaft 904 is connected to the outer ring 906 through a one-way engagement/transmission mechanism 908 (such as a one-way bearing), so as to permit the central shaft 904 to rotate freely in a first direction relative to the outer ring 906 along a common central axis. In other words, the central shaft 904 is prevented from rotating in a second direction opposite to the first direction relative to the outer ring 906 or the central shaft 904 is engaged to the outer ring 906 when attempted to rotate in a second direction relative to the outer ring 906. In one example embodiment, the one-way bearing 908 is fixed to the outer ring 906.
Preferably, when the tool bit 902 is used in the electric tool 100, the outer ring 906 may define the engagement portion 102B such that the outer ring 906 may receive rotational movement provided by the motor 104 via the transmission mechanism 112. The tool bit 902 may be configured to allow the central shaft 904 to rotate freely in a first direction with respect to the outer ring 906. As a result, during operating, the bit portion 902A formed at an end of the central shaft 904 selectively engages with the one-way engagement mechanism 908 when the outer ring 906 receive a rotational movement in a first direction, and such rotational movement may then be further transferred to the bit portion 902A of the central shaft 904 via the one-way bearing 908. In other words, when the outer ring 906 receives a rotational movement in a second direction, such the central shaft 904 rotate freely with respect to the outer ring 906 due to the disengagement between the central shaft 904 and the outer ring 906. Therefore, such rotational movement received by the outer ring 906 is not transferred to the bit portion 902A of the central shaft 904.
In addition, the one-way engagement mechanism 908 may further prevent a rotational movement provided by the rotatable component of the starter module of the engine from being transferred to the motor 104 via the transmission mechanism 112 and the tool bit 102/902. During operating, when a engine is started, the crankshaft will rotates in a relatively faster rotation speed relative to the tool bit 102/902 driven by the motor 104, the central shaft 904 will subsequently disengage with the outer ring 906 due to the faster rotation speed of the central shaft 904. Effectively, this prevents the torque being transferred to the electric tool 100 and hence protects the electric tool 100 from being damaged by the reversed torque.
In a preferred embodiment, the tool bit 902 is provided with a second bit portion 902B on a second end of the central shaft 904/tool bit 902. The second bit portion 902B may be defined with a different shape and/or dimension when compared to the one 902A provided at the opposite end, such as a pentagonal shape for use in starting a starter module provided with a rotatable component having a corresponding pentagonal hole or receiving structure. Thus the same tool bit 102/902 may be used for starting an engine with a starter module having a triangular receiving hole on the rotatable component or a starter module having a pentagonal receiving hole on the rotatable component.
This may also ensure that engines with different starter modules may only be started by an electric tool 100 mounted with a suitable tool bit 102/902 in a proper position/orientation, i.e. the starter module having a triangular receiving hole prevents an engagement with the second bit portion 902B in a pentagonal shape. Such configuration may provide further advantageous that, when the tool bit 102/902 is implemented with the one-way engagement mechanism, the two bit portions are restricted to selectively engage with the outer ring 906 in opposite directions. Therefore, a first starter module configured to start an engine when receiving a rotational movement in a first direction may be provided with a triangular receiving hole on the rotatable component, and the electric tool 100 mounted with the triangular bit portion 902A extending out from the main body 106 with the first direction of the rotation of the motor 104 selected, in addition to the interlock actuator 130A being actuated due to the secure engagement of the locking structures 128, may be used to start the engine with the first starter module.
Failure in fulfilling any of the above condition prevents the starting of the engine. For example, a reversed direction of the motor is selected causes an disengagement of the central shaft to the outer ring, a pentagonal bit portion does not match with the triangular receiving hole on the starter module thus the engagement fails, a loosen engagement between the electric tool and the starter module prevents the electric tool from activating due to the interlock mechanism.
Similarly, a second starter module configured to start an engine when receiving a rotational movement in a second direction may be provided with a pentagonal receiving hole on the rotatable component, and the electric tool 100 mounted with the pentagonal bit portion 902B extending out from the main body 106 with the second direction of the rotation of the motor 104 selected, in addition to the interlock actuator 130A being actuated due to the secure engagement of the locking structures 128, may be used to start the engine with the second starter module.
With reference to
In an alternative embodiment as shown in
These embodiments may be advantageous in that, the electric tool may be used for facilitating starting an engine with a starter module, and the user are only allowed to start the engine when certain requirements are properly fulfilled, namely the secure engagement between the electric tools and the starter module, the proper bit (portion) being used and the desired direction of the rotational of the motor being selected. These requirements protect the electric tool and/or the engine from being damaged and the user getting hurt due to incorrect operations.
In addition, the user may not necessary worry about damaging the engine if a wrong direction is selected, since the one-way engagement mechanism only transfer rotational movement to the starter module in the only correct direction. Hence if a user may observe that the bit portion of the tool bit is not driven by the rotating chuck, he may simply select the other available direction and continue to start the engine using the electric tool.
In an alternative embodiment, the direction switching mechanism includes a detection mechanism 1402 arranged to detect an engagement of the tool bit 102 to the transmission mechanism 112. With reference to
When the tool bit 102/902 is inserted to the chuck 114 in an opposite orientation, a smaller portion or none of the engagement portion 102B may protrude from the chuck 114, such that the spring arm 1404 is not pushed similarly as the previous example. Accordingly, the direction switching mechanism selects an opposite direction of the rotational movement provided by the motor 104.
Optionally, the end of the spring arm 128 in contact with the tool bit 102/902 may be provided with a roller or a ball 1406 to prevent rubbing between the end of the spring arm 128 and the tool bit 102.
These embodiments may also be implemented to different tools as appreciated by a person skilled in the art, including but not limited to an electric driver and/or a power drill.
It will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the spirit or scope of the invention as broadly described. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.
Any reference to prior art contained herein is not to be taken as an admission that the information is common general knowledge, unless otherwise indicated.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2015/095999 | 11/30/2015 | WO | 00 |