The present disclosure is concerned with a tool head for an electric toothbrush comprising at least one tool carrier movably supported on a base part by means of a bearing device. Further, the present disclosure is directed to an electric toothbrush comprising such tool head which is rotatably and axially movably about/along an axis of movement.
For some applications of toothbrushes, it can be desirable to have three-dimensional movements of the brush head. It may be desirable to have the tool carrier which may carry a conventional bristle field and/or a thorn-like interdental cleaner and/or sponge-like massaging elements and/or other cleaning or treating tools used on the brush head of toothbrushes, to move in a rotatory manner about an axis of rotation and to reciprocate in an axial manner along a reciprocating axis which may be coaxial to the aforementioned axis of rotation. Such additional poking movement along an axis substantially parallel to the longitudinal axis of the bristle tufts and/or the thorn-like interdental cleaner and thus substantially perpendicular to the longitudinal axis of the toothbrush may help in cleaning interdental spaces and periodontal pockets to remove plaque buildup there.
However, in order to achieve multiaxial movement of the tool carrier at the toothbrush head, often relatively complicated drive trains and transmissions are necessary. When using an electric motor which is positioned in the handpiece of a toothbrush and provides for only one-dimensional rotational movement, a transmitter or drive train is necessary to bridge the distance between the motor in the handpiece and the tool carrier at the toothbrush head, wherein a respective transmission is necessary so as to transform the one-dimensional rotational movement into the desired three-dimensional movement of the tool carrier. In this regard, it has already been suggested to use a transmission rod extending through the tubular toothbrush portion connecting the brush head with the handpiece, wherein such transmission rod is driven to carry out a three-dimensional rotational movement defining a double conical movement path. On the other hand, one may use a rotatory transmission shaft having a cranked shaft end carrying out three-dimensional movement due to its cranked shape. However, such transmission structures carrying out three-dimensional movements require shaft bearing structures taking up multiaxial forces and moments, thus rendering the bearing structure relatively complicated.
It is an object of the present disclosure to provide a tool head for three-dimensional movements of the tool carrier including rotational and poking movements without necessitating complicated bearing structures and transmission structures in the handpiece of the toothbrush. It is another objective of the present disclosure to achieve three-dimensional movement of the tool carrier with a simple bearing and transmission structure allowing for easy exchange of the tool carrier and/or exchange of the tool head.
In accordance with one aspect, a tool head for an electric toothbrush is provided that comprises at least one tool carrier movably supported on a base part by means of a bearing device. The bearing device includes rotational support means for rotatably supporting said tool carrier about an axis of movement and axial support means for axially movably supporting said tool carrier along said axis of movement, and drive means for driving said tool carrier in an oscillating manner to rotationally oscillate about said axis of movement and to axially oscillate along said axis of movement. The drive means include a cam surface for transforming a rotation of said tool carrier into axial movement of said tool carrier relative to said base part along said axis of movement.
In accordance with one aspect, a toothbrush is provided that comprises such tool head and a handpiece connected to said tool head through a tubular connecting piece.
The invention is described in more detail below with reference an embodiment and figures, wherein:
According to the present disclosure, a bearing device supporting a tool carrier at a base part of a tool head provides for a drive transmission structure transforming rotational movement of the tool carrier into reciprocating movement, thus creating rotational and reciprocating movement of the tool carrier and allowing for using drive means adapted to provide for rotational driving forces. The drive means for driving the tool carrier rotatably about and axially along an axis of movement may include a cam surface for transforming a rotation of the tool carrier into axial movement of said tool carrier along said axis of movement, thus creating multiaxial movement of said tool carrier substantially without necessitating three-dimensional movement of the drive means connecting the tool carrier to an electric motor.
In some embodiments, the drive means may include a drive shaft element connectable to said tool carrier at a connection joint spaced apart from the axis of movement of the tool carrier. The drive element may be adapted to one-dimensionally reciprocate along a longitudinal axis substantially parallel to the longitudinal axis of the toothbrush and substantially transverse to said axis of movement of the tool carrier. Optionally, the base part of the tool head and/or the tool carrier may be provided with a sloped surface extending along an arc around said axis of movement and may be adapted to cause the tool carrier to reciprocate along said axis of movement about which the tool carrier also rotationally oscillates.
In some embodiments, the drive shaft element may comprise a bent and/or cranked connecting portion extending from a shaft portion which is coaxial to the longitudinal axis, to a joint end portion which is connectable to said connecting joint and offset laterally to said longitudinal axis.
Optionally, the connecting joint may be associated with a portion of the tool carrier which may, when said tool carrier is in a middle position of its rotational oscillation, positioned in a plane substantially perpendicular to the longitudinal axis and/or within a sector of about +/−15° relative to an axis perpendicular to said longitudinal axis.
In some embodiments, the bearing device including the cam surface may be arranged radially inwards of the connecting joint where the tool carrier may be connected to the drive shaft element.
To allow for a three-dimensional or multiaxial movement of the tool carrier substantially without complicated transmission and bearing structures in the handpiece, the present disclosure suggests to adapt the bearing device supporting the tool carrier such that a one-dimensional movement of the tool carrier may be transformed into a multiaxial movement thereof. A rotational movement of the tool carrier may create automatically an additional movement along the axis of rotation, thus providing for a multiaxial movement which may include rotation of the tool carrier and an axial, poking movement along the axis of rotation. The drive means for driving the tool carrier include at least one cam surface for transforming a rotation of the tool carrier about the axis of movement thereof into axial movement of said tool carrier along said axis of movement. Using such cam surface for the generation of an additional axial movement of the tool carrier along the axis of rotation/movement allows for use of a simple transmitter structure that may connect the tool carrier to the motor in the handpiece of the toothbrush. It may be sufficient when such transmitter structure carries out a one-dimensional driving movement that effects rotation of the tool carrier, since the additional poking movement along the axis of rotation is then created at the tool head by means of the aforementioned cam surface.
To allow for a simple bearing structure for the transmitter bridging the distance between the motor in the handpiece and the tool carrier at the tool head of the toothbrush, a transmitter rod or driving rod may be used which may be adapted to carry out axial movement along its longitudinal axis which substantially may be parallel to and/or coaxial to the longitudinal axis of the toothbrush or the longitudinal axis of a tubular connecting piece that connects the handpiece of the toothbrush to the tool head. Using such axially reciprocating drive rod may also allow for a slim design of the tubular connecting piece and the tool head, since in the absence of pivoting movements or rotational movements with a conical path of movement of the driving rod, the space necessary to allow the driving movement of the driving rod may be small. Additionally, a simple and thus slim and small bearing structure for the driving rod may be sufficient, since no multiaxial reaction forces and moments need to be taken up.
In some embodiments, to provide for a simple tool carrier structure, but still efficient cleaning and care of the teeth, the tool carrier may have a one-piece, substantially rigid structure so that basically the entire tool carrier may execute substantially the same movements, e.g. rotational oscillation and axial reciprocation about/along the axis of movement. Such tool carrier may have a substantially plate-like configuration and/or a substantially planar supporting surface or plate-like support element, wherein the aforementioned axis of movement may extend substantially perpendicular to the plane defined by the support plate element. Different cleaning or caring tools may be arranged on the tool carrier, wherein a bristle field which may comprise a plurality of bristle tufts may be carried by the tool carrier. Additionally or in the alternative, other tools such as a thorn-like interdental cleaner, spongy massaging elements made of rubber, thermoplastic or other yieldable materials or combinations of such tools may be provided on the tool carrier.
The aforementioned cam surface basically may have different configurations, wherein, in accordance with some embodiments, said cam surface may include a sloped support surface extending along an arc around the axis of movement and being sloped relative to a plane extending perpendicular to the axis of movement.
In some embodiments, said sloped support surface may form a screw-type support surface winding around said axis of movement which may form the center of said support surface.
In some embodiments, such sloped, screw-type support surface may be integrated into a central bearing block that supports the tool carrier relative to the base part of the tool head, wherein the cam surface may be formed by the top surface of such central bearing block facing the back side of the tool carrier and surrounding the axis of movement. Thus, two functions may be integrated into one tool head element. The central bearing block of the base part provides for, on the one hand, support of the tool carrier and taking up the reaction forces due to pressing the tool carrier and the tools thereon against the teeth, and, on the other hand, creating axial reciprocating movement when the tool carrier is rotated.
To reduce surface pressure and/or smoothly distribute the actuation forces and/or stabilizing the tool carrier against tilting movements, both the tool carrier and the base part may be provided with such cam surface, wherein the tool carrier's cam surface may be substantially corresponding in shape to the base part's cam surface, wherein said cam surfaces may be in sliding engagement with each other. In some embodiments, both the top surface of the aforementioned bearing block and the back side of the tool carrier may be provided with a cam surface of the aforementioned type, for example, a screw-type, sloped surface extending around the axis of movement, wherein the tool carrier's cam surface may be substantially corresponding in shape to the base part's cam surface. By means of such pair of cam surfaces corresponding to each other, a relatively large surface area of engagement may be achieved, wherein such surface of engagement may extend in different sectors at different sides of the axis of movement, thus taking up tilting moments when the tool carrier is pressed against the bearing block during operation.
In order to precisely support the tool carrier to rotate about the axis of movement and to axially slide along such axis of movement, a pivot pin may be provided to connect the tool carrier to the central bearing block, wherein such pivot pin may extend substantially coaxially to the axis of movement and/or through the center of the bearing block and/or the center of the tool carrier. Such pivot pin may be slidably received in a support recess formed in the said bearing block and/or said tool carrier, wherein the said support recess may have a rotationally symmetrical configuration so as to allow for rotational movements of the tool carrier relative to the base part in addition to the axial movement allowed by slidable insertion of the pivot pin in said support recess.
The cam surface surrounding the pivot pin may have different configurations. In order to substantially support the tool carrier against tilting, the cam surface may extend over substantially 360°, thus forming a substantially ring-shaped or circular support surface upon which the back side of the tool carrier is lying. However, in an alternative the cam surface may extend over less than 360°, wherein such partially circular or ring-shaped configuration may help, e.g., in connecting the drive means to the tool carrier which may have an arm radially extending to one side. In addition or in the alternative, the cam surface may comprise a plurality of cam surface sections supplementing each other, e.g. in terms of a pair of cam surfaces extending along an arc of about 180° or three cam surface sections each extending over about 120°.
With regard to the surface shape, the cam surface may have different configurations. For example, so as to effect centering of the tool carrier towards the axis of movement when the tool carrier is rotated, the cam surface may have a substantially concave configuration with the axis of movement forming the center of concavity. In some embodiments, the cam surface, when viewed in a cross-sectional plane containing the axis of movement, may be sloped towards said axis of rotation so that the cam surface portion neighboring the axis of movement may form a peak or a depression of the cam surface. In an alternative, if no such centering effect is desired, the cam surface may have a surface configuration extending substantially at a right angle relative to the axis of movement when viewing the cam surface in a cross-sectional plane containing the axis of movement.
By means of varying the slope of the cam surface in circumferential direction, the axial, poking movement can be controlled in different ways. The functional relationship of the axial movement to the rotation of the tool carrier can be controlled by means of varying the slope of the cam surface. In some embodiments, the sloped support surface may have a constant pitch and/or may be substantially planar when viewed in a cross-sectional plane containing the axis of movement.
In some embodiments, the cam surface may have a basically constant pitch, thereby creating a linear and/or proportional relationship between axial movement and rotational movement causing the tool carrier to axially move by a certain amount when rotating the tool carrier over a predetermined angle. On the other hand, when providing for a non-constant, e.g. parabolic slope of the cam surface in circumferential direction, rotation of the tool carrier about a certain angular amount may cause different amounts of axial movement, wherein, e.g. a parabolic slope may cause smaller axial movements for rotation in a middle sector of the rotational movement and larger axial movements when the rotational oscillation approaches their end or changing points.
The following is a non-limiting discussion of an example embodiment of a toothbrush and parts thereof in accordance with the present disclosure, where reference to the figures is made.
The toothbrush 1, as shown in
The handpiece 2 is connected to a tool head 4 by means of a tubular connecting piece 3 which may be releasably fixed to the handpiece 2 and/or to the tool head 4.
The tool head 4 may comprise a substantially plate-shaped, circular contoured tool carrier 5 which supports a bristle field 6 comprising a plurality of bristle tufts. The main direction of such bristle field 6 may be substantially perpendicular to a plane defined by the tool carrier 5, wherein such main direction may, e.g., extend substantially perpendicular to the longitudinal axis 20 of the toothbrush 1 and/or of the tubular connecting piece 3.
As indicated by arrows 26 and 27, the tool carrier 5 can be driven to rotate about and to move axially along an axis of movement 11 (cf.
To allow such multiaxial movement, the tool carrier 5 as shown in
The aforementioned bearing device 8 of base part 7 may include a central bearing block 15 projecting from a bottom side of the base part 7 towards the tool carrier 5, wherein such bearing block 15 may have a substantially cylindrical shape, cf.
To connect the tool carrier 5 to such bearing block 15, a pivot pin 16 may be provided which may be slidably received within a supporting recess 17 formed in the tool carrier 5 and shaped, e.g., as a dead end bore. In addition or alternatively, the pivot pin 16 may also be received within a respective support recess formed in the bearing block 15. In addition or alternatively, the pivot pin 16 may be formed integrally with or attached fixedly to either one of the tool carrier 5 and the bearing block 15 as long as the other one of said two elements is rotatable and slidable relative to such pin 16 so as to allow rotation of the tool carrier 5 about the axis defined by the pivot pin 16 and axial movement therealong. The pivot pin 16 may extend substantially perpendicular to the plane defined by the tool carrier 5 and/or substantially through the center of the bearing block 15 and/or the center of the tool carrier 5.
The top surface of the bearing block 15 and the back surface of the tool carrier 5, as shown by
As shown by
The bearing block 15 and, thus, the cam surface 13, 14 may be substantially positioned below the center of the tool carrier 5, wherein the diameter of the bearing block 15 may range from about 20% to about 50% of the diameter of the tool carrier 5, thus providing for a substantially stabile support of the tool carrier 5 substantially prevented from tilting thereby.
So as to cause rotation of the tool carrier 5, a drive rod 24 may extend through the tubular connecting piece 3 and may connect the motor in the handpiece 2 to the tool carrier 5. Such drive rod 24 may be caused by the motor to axially reciprocate or oscillate along the longitudinal axis of the drive rod 24 which may be parallel or coaxial to the longitudinal axis 20 of the tubular connecting piece 3. As can be seen from
As shown by
To allow for such axial oscillation along the axis of movement 11, the connecting joint 19 connecting the drive shaft element 18 to the tool carrier 5 may provide for axial freedom of the drive shaft element 18 relative to tool carrier 5 in a direction parallel to the axis of movement, wherein e.g. an elongate recess may be provided in tool carrier 5 to receive a connecting joint pin extending substantially parallel to axis of movement 11 so as to allow the tool carrier 5 to move away from and move closer to the joint end portion 23 of drive shaft element 18 in the direction of the axis of movement 11. In an alternative or in addition, the drive rod 24 may be supported to allow for rotation of the drive rod 24 and/or the drive shaft element 18 about longitudinal axis 20 so as to give the joint end portion 23 of drive shaft element 18 the freedom to follow the up and down movement of the tool carrier 5.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm ”
Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Number | Date | Country | Kind |
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13195584.1 | Dec 2013 | EP | regional |