Electric vacuum cleaner having exhaust air return feature

Information

  • Patent Grant
  • 6732404
  • Patent Number
    6,732,404
  • Date Filed
    Wednesday, December 6, 2000
    24 years ago
  • Date Issued
    Tuesday, May 11, 2004
    20 years ago
Abstract
Pressurized filtered exhaust air from a motorized fan in a vacuum cleaner body passes on an exhaust path to a floor suction tool. The exhaust air is directed by the floor suction tool generally parallel to the surface to be cleaned to agitate dust and thus to improve cleaning performance. An electric motor in the floor suction tool drives a rotation brush. The exhaust air is also directed toward the rotation brush in the floor suction tool in a direction to add rotation force to the rotation brush. Feeder lines to the electric motor pass through the exhaust path so that the feeder lines are exposed only to filtered air. Passing the feeder lines through the exhaust path avoids the necessity to make special provision for the feeder lines. The exhaust path passes along a hose, and may optionally pass along one or more extension pipes on its way to the floor suction tool.
Description




BACKGROUND TO THE INVENTION




The present invention relates to an electric vacuum cleaner of an exhaust reflux (circulation) type in which exhaust from a motorized fan internal to a vacuum cleaner body is circulated to a floor suction tool via hose and pipe.




Japanese Application Number 11-163986 proposes an electric vacuum cleaner, wherein air in a circulation path of exhaust from a motorized fan is circulated to a floor suction tool that has a rotatable rotation brush. The recirculated air is blown toward the surface to be cleaned inside the floor suctioning tool. The rotation brush of the floor tool is rotated by the exhaust to remove dust from the surface to be cleaned. The dirt is buoyed up by the air flow to make it easier to suction the dirt into the vacuum cleaner.




When a vacuum cleaner is used for cleaning a carpet with long fibers, the rotation brush may have insufficient rotational torque when the rotational force of the rotation brush relies only on the circulated exhaust. Dust deep inside the fibers of the carpet and the like may not be satisfactorily removed.




In order to solve this problem, there has been considered a construction wherein the floor suction tool has a separate electric motor that forcibly rotates the rotation brush. However, space for wiring the feeder lines to the motor is needed. If wiring space for feeder lines is provided on a floor suctioning tool with a two layer construction of a air suctioning path and exhaust path, the floor suctioning tool becomes large and difficult to use.




OBJECT AND SUMMARY OF THE INVENTION




In view of the above problems, the object of the present invention is to provide an electric vacuum cleaner that simplifies the construction of the floor suction tool and also improves its dust removing performance.




Briefly stated, the present invention provides a vacuum cleaner in which pressurized filtered exhaust air from a motorized fan in the vacuum cleaner body passes on an exhaust path to a floor suction tool. The exhaust air is directed by the floor suction tool generally parallel to the surface to be cleaned to agitate dust and thus to improve cleaning performance. An electric motor in the floor suction tool drives a rotation brush. The exhaust air is also directed toward the rotation brush in the floor suction tool in a direction to add rotation force to the rotation brush. Feeder lines to the electric motor pass through the exhaust path so that the feeder lines are exposed only to filtered air. Passing the feeder lines through the exhaust path avoids the necessity to make special provision for the feeder lines. The exhaust path passes along a hose, and may optionally pass along one or more extension pipes on its way to the floor suction tool.




According to an embodiment of the invention, there is provided an electric vacuum cleaner, comprising: a vacuum cleaner body containing a motorized fan, a floor suction tool, a rotation brush in said floor suction tool, a motor in said floor suction tool for rotating said rotation brush, an air circulation exhaust path from said vacuum cleaner body to said floor suction tool, said air circulation exhaust path including an air filter, whereby air in said air circulation exhaust path is clean air, electric lines from said vacuum cleaner body to said motor for rotating said rotation brush, and said electric lines passing along said air circulation exhaust path, whereby said electric lines are protected from contaminants in air moving therepast.




The first means of the present invention is an electric vacuum cleaner, comprising: a vacuum cleaner body containing an internal motorized fan; a flexible hose connected to the vacuum cleaner body; an extension pipe that is optionally connected to the hose; a floor suction tool that is connected to the extension pipe; a circulation path in which exhaust from the motorized fan is circulated to the floor suction tool via the hose and the extension pipe; a rotation brush and a motor that drives the rotation brush being provided on the floor suction tool; and feeder lines to the motor in the circulation path.




In the first means of the present invention, preferably, the floor suction tool is constructed from a suction tool body, a pivoting pipe that can be moved up and down with respect to the suction tool body, a connection pipe that can be pivoted in the circumferential direction with respect to the pivoting pipe; and the feeder lines are placed in the circulation path formed on the pivoting pipe and the connection pipe; and the feeder lines have more slack than the pivoting distance of the pivoting pipe and the connection pipe.




In the first means of the present invention, preferably, the exhaust air is guided to the rotation brush in the rotation direction of the rotation brush.




The above, and other objects, features and advantages of the present invention will become apparent from the following description read in conjunction with the accompanying drawings, in which like reference numerals designate the same elements.











BRIEF DESCRIPTION OF THE FIGURES





FIG. 1

is a cross-section of a vacuum cleaner body and a portion of a flexible hose of a vacuum cleaner according to an embodiment of the present invention.





FIG. 2

is a cross-section of the flexible hose from a handle pipe to a floor suction tool.





FIG. 3

is a top view of the floor suction tool of FIG.


2


.





FIG. 4

is a side view of the floor suction tool of FIG.


2


.





FIG. 5

is a front view of the floor suction tool of FIG.


2


.





FIG. 6

is a top view of the floor suction tool of

FIG. 2

with an upper case and lid body removed.





FIG. 7

is a cross-section of the floor suction tool of FIG.


2


.





FIG. 8

is a cross-section along line A—A of FIG.


3


.





FIG. 9

is a front view of the pivoting pipe and connection pipe of the vacuum cleaner according to an embodiment of the invention.





FIG. 10

is a side view of FIG.


9


.





FIG. 11

is a figure simultaneously showing a rear view with the pivoting pipe connected to the connection pipe, as well as the back side of the pivoting pipe.





FIG. 12

is a cross-section of the pivoting pipe and connection pipe.





FIG. 13

is a cross-section along line B—B of FIG.


12


.





FIG. 14

is a cross-section along line C—C of FIG.


12


.





FIG. 15

is a cross-section along line D—D of

FIG. 12

with the pivoting pipe removed.





FIG. 16

is a top view of the connection pipe.





FIG. 17

is a bottom view of the connection pipe.





FIG. 18

is a cross-section of the connection portion of the first extension pipe and the second extension pipe.





FIG. 19

is a cross-section along line E—E of FIG.


18


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIG. 1

, a vacuum cleaner body


1


is constructed from a body case


2


. A cover


16


(described later) is attached to the outside bottom part of body case


2


to form an exhaust path


17


between it and body case


2


. A front cover


18


(described later) is attached to the front part of body case


2


.




Vacuum cleaner body


1


has a suction opening


3


on the front wall of body case


2


. Going in order starting from the front of body case


2


, vacuum cleaner body


1


is equipped with a dust collecting chamber


5


into which a paper pack


4


may be installed to filter dust from the air flow. Dust collecting chamber


5


is connected to suction opening


3


. A motorized fan chamber


7


contains a motorized fan


6


for drawing air into vacuum cleaner


1


. A cord reel chamber


9


contains a cord reel


8


for holding an electric cord, and from which the electric cord can be unreeled in a conventional manner.




Motorized fan


6


is covered by a motor cover


10


. A first opening


11


in motor cover


10


is radially aligned with the fan of motorized fan


6


. A second opening


12


in motor cover


10


is located at a position corresponding to the motor for motorized fan


6


. A filter


13


is interposed in second opening


12


. After passing through the motor, a portion of the exhaust from motorized fan


6


is discharged from motor cover


10


through filter


13


and then through an axle portion of a wheel


14


positioned on the side of body case


2


.




A return opening


15


is formed on the bottom surface of motorized fan chamber


7


. Return opening corresponds to first opening


11


of motor cover


10


that covers motorized fan


6


. A portion of the exhaust from motorized fan


6


is guided via return opening


15


to exhaust path


17


.




Cover


16


is attached to the outside bottom surface of body case


2


. Exhaust path


17


, through which exhaust from motorized fan


6


passes, is formed between cover


16


and the bottom surface of body case


2


.




Front cover


18


is attached to the front part of body case


2


. An exhaust space


19


is defined between front cover


18


and body case


2


. A hose connection tube part


20


is positioned at a front of front cover


18


, aligned with suction opening


3


. A first connection member


27


of a hose


24


is fittable into hose connection tube part


20


. A communication opening


21


is formed on a part of hose connection tube part


20


. Communication opening


21


connects exhaust space


19


with the inside of hose connection tube part


20


.




A partitioning wall


22


is formed facing forward on the bottom part of the front wall of body case


2


. Partitioning wall


22


partitions exhaust path


17


and exhaust space


19


. Exhaust path


17


and exhaust space


19


are connected by a communication hole


23


in partitioning wall


22


.




Hose


24


is removably connected to hose connection tube part


20


at one end of vacuum cleaner body


1


. Hose


24


has a two layer construction consisting of a smaller diameter inner hose


25


that has flexibility and an outer hose


26


that has a larger diameter than inner hose


25


. The inside of inner hose


25


is a suction path. A space between inner hose


25


and outer hose


26


is an exhaust path. A coil of wire is embedded in outer hose


26


. The coil of wire is electrically conductive and automorphic.




Inner hose


24


does not include support elements such as coil wires and the like embedded therein. Inner hose


24


, being inside, and protected by outer hose


26


, which does have a coil of wire embedded therein, is protected from deformation even if the user accidentally steps on hose


24


. In the event of temporary deformation of inner hose


25


, its shape is restored. As long as outer hose


26


is not deformed, inner hose


25


is not deformed. This prevents the build-up of dust and consequent clogging of inner hose


25


. Furthermore, if outer hose


26


is deformed, it is recognized that inner hose


25


is also crushed. Thus, irregularities in the shape of inner hose


25


, which may cause clogging of inner hose


25


, are evident from ane external examination of outer hose


26


.




In order to make the condition of inner hose


25


more observable, inner hose


25


is preferably of a colored resin material, and outer hose


26


is preferably of a semi-transparent resin.




First connection member


27


at the upper end of hose


24


has an inner


28


member to which inner hose


25


is connected, and an outer member


29


to which outer hose


26


is connected. After attaching inner hose


25


to inner member


28


, outer hose


26


is attached and secured to outer member


29


.




Inner member


28


of first connection member


27


protrudes further outward than outer member


29


. When first connection member


27


is connected to hose connection tube part


20


on front cover


18


of vacuum cleaner body


1


, an airtight connection is formed between inner member


28


and suction opening


3


of body case


2


. Communication opening


21


on hose connection tube part


20


faces the surface of inner member


28


which protrudes more than outer member


29


. Exhaust from exhaust space


19


flows between inner member


28


and outer member


29


of first connection member


27


via communication opening


21


.




Referring now to

FIG. 2

, a second connection member


30


is located at the outer end of hose


24


. As with first connection member


27


, second connection member


30


has an inner member


31


that connects with inner hose


25


and an outer member


32


that connects with outer hose


26


.




A grip part


34


is formed unitarily on the upper surface of a handle pipe


33


. Second connection member


30


, to which hose


24


is connected, is rotationally and electrically connected to handle pipe


33


. Handle pipe


33


has an inner tubular part


35


that has an approximately circular cross section. Inner tubular part


35


aligns with inner member


31


of second connection member


30


to form a part of the suction path. An outer tubular part


36


covers the under side (opposite side from grip part


34


) of inner tubular part


35


. Outer tubular part


36


is in communication with outer member


32


of second connection member


30


to seal the exhaust path.




A clamp


37


is embedded on handle pipe


33


in a see-saw condition. A pushing part


38


is exposed at the top surface of one end of clamp


37


on handle pipe


33


. In addition, a hook


39


on the other end of clamp


37


can be raised and lowered inside inner tubular part


35


through an opening (not shown) in inner tubular part


35


.




A first extension pipe


40


and a second extension pipe


41


are removably attached to handle pipe


33


. The shapes of first extension pipe


40


and second extension pipe


41


generally correspond to the shape of handle pipe


33


. First extension pipe includes suction tube part


42


having a generally circular cross-section similar to inter tubular part


35


. An exhaust tube part


44


on the lower side of first extension pipe


40


has an approximately crescent-shaped cross-section coinciding with the shape of outer tubular part


36


.




Referring to

FIG. 9

, second extension pipe


41


similarly includes a suction tube part


43


having an approximately circular cross-section coinciding with inner tubular part


35


, and a crescent-shaped exhaust tube part


45


on its underside that coincides with the crescent shape of outer tubular part


36


.




Referring now also to

FIG. 18

, on the other end of first extension pipe


40


(on the side connecting with second extension pipe


41


), a clamp


46


similar to clamp


37


of handle pipe


33


connects first extension pipe


40


to second extension pipe


41


. A cover


40




a


is attached unitarily on the outer surface on the side of suction tube part


42


. A pushing part


47


, or push button, on one end of clamp


46


is exposed through an opening shown at the upper surface of cover


40




a


. A hook


48


on the other end of clamp


46


is spring-biased inward into its normally locking position with a latching depression


53


, as shown in FIG.


18


. Pushing part


47


is pivoted by the user by pressing on pushing part


47


to lever hook


48


upward out of engagement with latching depression


53


.




One end of first extension pipe


40


and second extension pipe


41


(on the side connecting with handle tube


33


) includes an insertion tube part


50


and an insertion tube part


51


that are inserted into handle tube


33


. The other end of first extension pipe


40


is fitted into second extension pipe


41


. Packing seals


52


are placed on the outer perimeters of insertion tube part


50


of suction tube part


42


and on insertion tube part


51


of suction tube part


43


.




The connection portion for first extension pipe


40


and second extension pipe are shown in FIG.


18


and described in detail. The corresponding connection portion between second extension pipe


41


and a connection pipe


79


of a floor suction tool


54


is the same, and further detailed description thereof is omitted.




Referring now to

FIGS. 2-8

, a floor suction tool


54


is detachably connected to the outer end of second extension pipe


41


. Floor suction tool


54


includes a suction tool body


57


. An upper case


55


fits onto a lower case


56


. A lid body


68


(described later) detachably latches onto upper case


55


and lower case


56


. A pivoting pipe


75


(described later) is sandwiched between upper case


55


. Pivoting pipe


75


is pivoted to lower case


56


to permit it to be rotated up and down with respect to suction tool body


57


. A connection pipe


79


(described later) that is fitted onto pivoting pipe


75


. Connection pipe


79


is free to rotate freely in the circumferential direction.




A suction opening


58


is formed on the lower surface of suction tool body


57


. A rotation brush housing chamber


59


is located inside suction tool body


57


. A rotation brush


60


, facing suction opening


58


, is rotationally housed in rotation brush housing chamber


59


.




Rotation brush


60


has a core body


61


and a pair of brush bodies


62


. Base parts of brush bodies


62


are inserted and attached to a spiral groove on core body


61


. A pair of blades


63


have their base parts similarly inserted and attached to the spiral groove of core body


61


. Blades


63


are molded in a curved shape preferably from a synthetic resin such as, for example, nylon or polyethylene.




Referring now to

FIG. 6

, a motor housing chamber


100


is located inside suction tool body


57


adjacent to rotation brush housing chamber


59


. A motor


101


inside motor housing chamber


100


drives a belt


102


to transfer rotational torque from motor


101


to rotation brush


60


.




Referring to

FIG. 8

, motor


101


rotates rotation brush


60


in the counter-clockwise direction, as seen in the

FIG. 8. A

unidirectional clutch (not shown) constrains the rotation of rotation brush


60


to rotational only in the counter-clockwise direction.




Returning to

FIG. 6

, a control part housing chamber


103


is provided inside suction tool body


57


on the opposite side of motor housing chamber


100


from motor


101


. A safety switch


104


inside control part housing body chamber


103


detects when the bottom surface of suction tool body


57


faces upward. A signal from safety switch


104


enables a control board


105


, also located inside control part housing chamber


103


, to stop motor


101


when safety switch


104


detects that the bottom surface of suction tool body


57


faces upward.




Referring now to

FIGS. 7 and 8

, a guide part


64


is directed approximately horizontally rearward on the front part of suction opening


58


of lower case


56


. A guide member


65


has an inner curved surface forming a continuity of a lower member


70


of a lid body


68


, described later. Guide member


65


is placed with space between it and the front wall of lower case


56


and between it and guide part


64


. Guide member


65


guides exhaust from a path


72


described later toward guide part


64


.




A space between the lower end of guide member


65


and guide member


65


acts as the discharge opening for the circulation path (path


72


that is described later) adjacent to the surface to be cleaned. Locating the exhaust from the circulation path (path


72


) at a position adjacent to the surface to be cleaned, and directing the exhaust substantially parallel to the surface being cleaned improves the dislodgement of the dust on the surface to be cleaned, thereby making it easier to take the dust into the vacuum cleaner. As a consequence the cleaning effectiveness is improved.




The exhaust from circulation path


72


is turned by guide part


64


toward rotation brush


60


. During the cleaning of a carpet, a reduction in the rotational force due to catching of blade


63


and brush body


62


of rotation brush


60


on the carpet is prevented.




Referring now to

FIGS. 6 and 8

, an axle supporting part


66


is formed at the back center part of upper case


55


and lower case


56


. Axle supporting part


66


pivotably supports a hollow axle


78


of pivoting pipe


75


described later. An exhaust space


67


is formed continuously on axle supporting part


66


. Exhaust from motorized fan


6


is guided through hollow axle


78


of pivoting pipe


75


(described later) to exhaust space


67


.




Referring now to

FIGS. 3-5

and


7


-


8


, lid body


68


is removably attached to upper case


55


and lower case


56


. Lid body


68


forms the top panel of rotation brush housing chamber


59


. Lid body


68


is constructed from an upper member


69


spaced upward from lower member


70


. A pair of expanded parts


71


(

FIGS. 3 and 5

) are formed near both lateral extremities of upper member


69


. That is, expanded parts


71


are located at positions corresponding to the ends of rotation brush


60


. Expanded parts


71


protrude upward over the entire front-to-back width of upper member


69


. Path


72


, through which passes exhaust from exhaust space


67


, is formed between expanded parts


71


and lower member


70


. In addition, the forward opening of path


72


is the discharge opening for the exhaust.




A large number of small holes


73


(

FIG. 7

) are formed in the portion corresponding to path


72


of lower member


70


. Small holes


73


reduce the noise from air flow inside rotation brush housing chamber


59


.




Pivoting pipe


75


allows for pivoting vertical movement with respect to suction tool body


57


. Pivoting pipe


75


forms a suction pipe part


76


that is continuous from the end that is connected to a connection pipe


79


(described later) to the other end that is sandwiched by suction tool body


57


. An exhaust channel


77


coincides with an exhaust path


81


of connection pipe


79


(described later) on an outer perimeter part of suction pipe part


76


on one end of pivoting pipe


75


.




Hollow shaft


78


is formed on the other end of pivoting pipe


75


in communication with exhaust channel


77


. By having shaft


78


pivotably supported by axle supporting parts


66


,


66


of upper case


55


and lower case


56


, exhaust channel


77


of pivoting pipe


75


and exhaust space


67


of suction tool body


57


are in communication.




Connection pipe


79


is connected to pivoting pipe


75


in a manner allowing for pivoting in the circumferential direction. Connection pipe


79


is constructed from a suction path


80


that communicates with suction pipe part


76


of pivoting pipe


75


and an exhaust path


81


. Exhaust path


81


is formed unitarily on the outer perimeter of suction path


80


in communication with exhaust tube part


45


of second extension pipe


41


. A cover member


82


, fitted on a lower portion of connection pipe


79


, forms a part of exhaust path


81


.




On the side where it connects to second extension pipe


41


, exhaust path


81


of connection pipe


79


has a crescent-shaped cross section coinciding with the shape of exhaust tube part


45


of second extension pipe


41


. In addition, on the side of connection pipe


79


that connects with pivoting pipe


75


, exhaust path


81


surrounds the entire outer perimeter of suction pipe part


76


.




As with the end part of second extension pipe


41


on the first extension pipe


40


side and with the end part of first extension pipe


40


connecting with handle pipe


33


, an insertion tube part


84


is formed on connection pipe


79


where it connects with second extension pipe


41


. Insertion tube part


84


has a latching depression part


85


that latches with hook


48


of clamp


46


.




Referring now to

FIGS. 9 and 10

, terminals


106


are affixed on the upper surface of connection pipe


75


on the side with second extension pipe


41


. Feeder lines


107


have one end connected to terminals


106


. A connector


108


, connected to the other end of feeder lines


107


, is affixed to control board


105


. Feeder lines


107


pass through exhaust channel


77


, hollow shaft


78


, and exhaust space


67


to reach control board


105


. To prevent breaking of wire due to pivoting of pivoting pipe


75


and connection pipe


79


, feeder lines


107


are wired with more slack than the distance that pivoting pipe


75


and connection pipe


79


pivot.




By connecting connection pipe


75


to second extension pipe


41


, terminal


106


is electrically connected to a feeder means (not shown) in second extension pipe


41


. A cover body


109


anchors terminal


106


and covers feeder lines


107


.




Referring now to

FIGS. 9-13

, a support cover


86


is attached to one end of pivoting pipe


75


. Support cover


86


is made up of an upper support member


87


and a lower support member


88


. A rim part


89


, at the opening edge of exhaust path


81


of connection pipe


79


, is sandwiched between support cover


86


and one end of pivoting pipe


75


. Support cover


86


supports pivoting pipe


75


and connection pipe


79


in a freely pivoting manner.




Pivoting pipe


75


can be pivoted upward to a position that is approximately perpendicular with respect to suction tool body


57


. In addition, connection pipe


79


can be pivoted in the left-right direction with respect to pivoting pipe


75


to a position approximately horizontal with the floor surface. By pivoting pivoting pipe


75


to the perpendicular position as well as pivoting connection pipe


79


left or right to an approximately horizontal position, first extension pipe


40


and second extension pipe


41


can be positioned roughly parallel to suction tool body


57


. Suction tool body


57


can thus penetrate and clean between furniture and the like.




Therefore, with the embodiment of the present invention, when motorized fan


6


is energized, air containing dust is sucked in through suction opening


58


of floor suction tool


54


. This air flows into dust collecting chamber


5


through suction pipe part


76


of pivoting pipe


75


, suction path


80


of connection pipe


79


, suction tube part


42


and suction tube part


43


of first extension pipe


40


and second extension pipe


41


, inner tubular part


35


of handle pipe


33


, inner member


31


, inner hose


25


of second connection member


30


, and inner member


28


of first connection member


27


.




After filtering the dust contained in the suction air by paper pack


4


, a large portion of the suction air is circulated as exhaust from the fan portion of motorized fan


6


to exhaust path


17


through first opening


11


of motor cover


10


and return opening


15


of motorized fan chamber


7


bottom surface. In addition, a portion of the suction air from the motor part of motorized fan


6


is discharged from the axle portion of wheel


14


through second opening


12


of motor cover


10


and filter


13


.




A large portion of the exhaust circulated to exhaust path


17


flows between inner member


28


and outer member


29


of first connection member


27


via communication hole


23


formed on partitioning wall


22


of body case


2


, exhaust space


19


between body case


2


and front cover


18


, communication opening


21


formed on hose connection tube part


20


of front cover


18


.




After passing through the exhaust path between inner hose


25


and outer hose


26


that are each connected to inner member


28


and outer member


29


of first connection member


27


, the exhaust flows inside outer tubular part


36


of handle pipe


33


in the space between inner member


31


and outer member


32


of second connection member


30


. The exhaust further flows into exhaust path


81


of connection pipe


79


of floor suction tool


54


via exhaust tube part


44


and exhaust tube part


45


of first extension pipe


40


and second extension pipe


41


.




The exhaust that flows into exhaust path


81


of connection pipe


79


passes through exhaust channel


77


of pivoting pipe


75


via hollow shaft


78


and through exhaust space


67


of suction tool body


57


. The exhaust collides with guide part


64


via path


72


on expanded parts


71


of lid body


68


. The exhaust is blown toward rotation brush


60


to rotate rotation brush


60


.




Furthermore, because guide member


65


is continuous with lower member


70


of lid body


68


that defines path


72


and adjoins guide part


64


, the exhaust from path


72


is prevented from being dispersed inside rotation brush housing chamber


59


. The exhaust is more accurately guided to rotation brush


60


, and rotational force of rotation brush


60


is efficiently obtained.




When cleaning a carpet with long fibers and the like, there may be insufficient rotation torque with the only rotational force on rotation brush


60


generated by the exhaust circulated to suction tool body


57


. Dust embedded deep inside the fibers of the carpet and the like may not be sufficiently removed. In this situation, motor


101


is operated, and rotation brush


60


is forcibly rotated. When this occurs, the exhaust that collides with guide part


64


has its direction changed, so that it is guided in the direction of the rotation of rotation brush


60


. This aids the rotation of rotation brush


60


and reduces the load on motor


101


. In addition, this assistance permits motor


101


to be made smaller.




Feeder lines


107


, to control board


105


, pass through exhaust channel


77


, hollow axle


78


, and exhaust space


67


. This eliminates the need for special provisions for the wiring. The construction is thus simplified. In addition, because feeder lines


107


pass through exhaust channel


77


, hollow axle


78


, and exhaust space


67


, where the flowing air has passed through paper pack


4


, and is relatively clean, damage to coverings or short circuits of feeder lines


107


arising from contamination by dust and the like is prevented, and clogging of the path due to trapping of dust and the like on feeder lines


107


is prevented.




Clamps


46


, which are placed in the connection parts between handle pipe


33


and first extension pipe


40


, between first extension pipe


40


and second extension pipe


41


, and between second extension pipe


41


and connection pipe


79


of floor suction tool


54


, are all located on the suction side of the path from floor suction tool


54


to vacuum cleaner body


1


. As a result, outflow of air to the atmosphere from the hole where the pushing part of clamp


46


faces out. The user does not feel any discomfort.




Using the connection portion between first extension pipe


40


and second extension pipe


41


as an example, if pushing part


47


of clamp


46


were placed on the same side as exhaust tube


44


, exhaust flowing inside exhaust tube part


44


could leak to the outside of first extension pipe


40


through opening


49


where hook


48


of clamp


46


faces out. The user may feel some discomfort. However, in the present embodiment, clamp


46


is placed on the side with suction tube part


42


, which is the suction path from floor suction tool


54


to vacuum cleaner body


1


. As a result, due to sub-atmospheric pressure in the suction flow that is inside suction tube part


42


and flows by being sucked in by motorized fan


6


, outside air is sucked inside suction tube part


42


via opening


49


where hook


48


of clamp


46


faces out. Leakage of air from first extension pipe


40


is prevented, and the user does not experience any discomfort.




Furthermore, in motor


101


, safety switch


104


detects when the bottom surface of suction tool body


57


faces upward, and the control part stops motor


101


. As a result, injury from touching rotation brush


60


with the hand is prevented.




Path


72


of lid body


68


is formed at a position corresponding to both ends of rotation brush


60


. As a result, the exhaust circulating in path


72


is blown mainly onto the ends of rotation brush


60


via guide part


64


.




The suctioning force of the vacuum cleaner is strongest at the center of suction opening


58


, corresponding to suction pipe part


76


of pivoting pipe


75


that is connected to the back center part of suction tool body


57


. However, in the present embodiment as described above, because exhaust is blown toward the ends of rotation brush


60


, dust at the ends of rotation brush


60


, where the suction force is relatively weak compared to the center part of suction opening


58


, is reliably stirred up.




Because the discharge opening for path


72


is formed towards the front of floor suction tool


54


(in other words, on the front side of rotation brush housing chamber


59


), the exhaust that flows from the back towards the front of floor suction tool


54


is guided smoothly from the front of rotation brush housing chamber


59


, around towards the bottom, and then toward the back. This prevents reduction of wind speed, and improves the suctioning force for deep parts.




The discharge opening of path


72


is provided with guide member


65


, and the discharge opening for the exhaust from path


72


is close to the surface to be cleaned. As a result, the exhaust from path


72


is aligned and blown onto guide part


64


. Reduction in wind speed is prevented, and rotational torque of rotation brush


60


is reliably obtained. In addition, dust from the surface to be cleaned is churned up, whereby the suctioning performance is improved.




According to the present invention, placing the feeder lines to the motor that rotates the rotation brush in the circulation path that circulates exhaust air to the floor suction tool, the construction of the floor suction tool is simplified.




Because the feeder lines are wired in the circulation path where the air flow is relatively clean, damage to the coating of the feeder lines due to collision of dust with the feeder lines is prevented. Thus, short circuiting of the feeder lines is prevented. In addition, clogging of the channels due to trapping of dust and the like on the feeder lines is prevented, since the air flowing in the channels has passed through a filter, and is relatively clean.




According to a further embodiment of the present invention, because the amount of slack in the feeder lines is greater than the pivoting distance of the pivoting pipe and the connection pipe, breaking of the wires of the feeder lines due to pivoting of the pivoting pipe and connection pipe is prevented.




According to a still further embodiment of the present invention, exhaust air circulating in the floor suction tool is guided in the direction of the rotation of the rotation brush. As a result, the exhaust air aids in driving the rotation brush when the motor is operated, and thus decreases the load on the motor. A smaller motor can be used.




Having described preferred embodiments of the present invention with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various changes and modifications may be effected therein by one skilled in the art without departing from the scope or spirit of the invention as defined in the appended claims.



Claims
  • 1. An electric vacuum cleaner having a vacuum cleaner body containing a dust collecting chamber and a motorized fan with an exhaust outlet and a suction outlet and comprising:an elongated hose device having an inner hollow hose disposed in spaced apart relationship with an outer hollow hose; a single means connected to one end of said hose device for connecting the inner hollow hose to the suction inlet of the fan and connecting the outer hollow hose to the exhaust outlet of the fan; an elongated extension pipe device having an inner hollow conduit disposed in spaced relationship within an outer hollow conduit, one end of the pipe device being connected to the other end of the hose device with the inner conduit connected to the inner hollow hose and thus connected by the inner hollow hose to the suction inlet of the fan and the outer conduit connected to the outer hollow hose and thus being connected to the exhaust outlet of the fan; a floor suction tool connected to the other end of the pipe device, said floor suction tool having a suction port connected to the inner hollow conduit of the pipe device and thus being connected to the suction inlet of the fan, said floor suction tool having an exhaust port connected to the outer hollow conduit of the pipe device and thus being connected to the exhaust outlet of the fan and forming an exhaust path; an air filter in said exhaust path wherein said air filter is disposed externally to said dust collecting chamber and located upstream of an exhaust air discharge part of the vacuum cleaner body; and said floor suction tool containing a rotation brush and a motor for rotating said brush.
  • 2. The electric vacuum cleaner according to claim 1, comprising:said exhaust path disposed in said vacuum cleaner body to guide an exhaust of said motorized fan into said outer hollow hose; a path disposed in said outer hollow hose to communicate with said exhaust path in said vacuum cleaner body; a path disposed in said elongated extension pipe device to communicate with said path in said outer hollow hose; a path disposed in said floor suction tool to communicate with said path in said elongated extension pipe device; said paths constituting an air circulation guide path passing from said vacuum cleaner body along said outer hollow hose and said elongated extension pipe device to said floor suction tool; said exhaust guided to said rotation brush in a direction to add a rotation force to said rotation brush; said air filter adapted to provide that the air in said guide path is clean air; and electric lines from said vacuum cleaner body to said motor for supplying electricity for rotating said rotation brush, said electric lines passing along said air circulation guide path whereby said electric lines are protected from contaminants in air moving therepast.
  • 3. The electric vacuum cleaner according to claim 2, wherein the air in said exhaust path is directed in said floor suction tool toward said rotation brush in a direction to augment rotation of said rotation brush.
  • 4. The electric vacuum cleaner according to claim 2, wherein: said floor suction tool includes a suction tool body, a pivoting pipe movable up and down with respect to said suction tool body, a connection pipe pivotable in a circumferential direction with respect to said pivoting pipe;said exhaust path passing through said tool body, said pivoting pipe and said connection pipe; said electric lines passing along said pivoting pipe and said connection pipe; said electric lines have a slack in the vicinity of said pivoting pipe and said connection pipe; and said slack exceeding a pivoting distance of said pivoting pipe and said connection pipe.
  • 5. The electric vacuum cleaner according to claim 4, wherein:said electric lines from said pivoting pipe to said connection pipe for supplying electricity for rotating said rotation brush, passing along said exhaust path wherein air moving therepast is clean air.
Priority Claims (1)
Number Date Country Kind
11-356060 Dec 1999 JP
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Number Name Date Kind
3694848 Alcala Oct 1972 A
4393536 Tapp Jul 1983 A
5331715 Johnson et al. Jul 1994 A
5553347 Inoue et al. Sep 1996 A
5613269 Miwa Mar 1997 A
6010561 Dyson Jan 2000 A
6032327 Oka et al. Mar 2000 A
6237188 Takemoto et al. May 2001 B1
6243915 Nakai et al. Jun 2001 B1
6324722 Takemoto Dec 2001 B1
6345411 Kato et al. Feb 2002 B1
6591446 Bair et al. Jul 2003 B2
Foreign Referenced Citations (3)
Number Date Country
972510 Aug 1975 CA
977910 Nov 1975 CA
2 292 882 Mar 1996 GB