1. Field of the Invention
The present invention relates to an electric vacuum cleaner having a communicating tube which communicates dust suctioned from a suction opening to a vacuum cleaner main body.
2. Description of the Related Art
For example, Jpn. Pat. Appln. Publication No. 2-7929 discloses an electric vacuum cleaner, which has a hose forming an air trunk and mounts the hose on a vacuum cleaner main body.
This electric vacuum cleaner has a mechanical switch, which is switched on when tension is given to the hose. The electric vacuum cleaner also has a one-shot multivibrator which is triggered by an on-signal of this switch so as to output a signal and terminates the signal output after a predetermined time. And the electric vacuum cleaner drives an electric motor, for a predetermined time, which self-propels forward the vacuum cleaner main body in response to the signal output from the one-shot multivibrator.
In other words, in this electric vacuum cleaner, the switch is switched on when the hose is pulled and the electric motor is activated for the predetermined time so as to self-propel the vacuum cleaner main body.
In response to the switch-on, however, this electric vacuum cleaner drives the electric motor, always for the predetermined time, which self-propels forward the vacuum cleaner main body in response to the signal output from the one-shot multivibrator. Consequently, the vacuum cleaner main body always moves by a predetermined distance, and there is a problem that follow-up performance is poor since it is not possible to move the vacuum cleaner main body by only a short distance, which is less than the predetermined distance.
For such a problem, it can be thought to cope with short distance move of the vacuum cleaner main body by driving the electric motor for a period of the switch-on without using the one-shot multivibrator. However, to drive the electric motor simply for the period of the switch-on causes a problem that operation of the electric motor becomes unstable so as not to smoothly self-propel the vacuum cleaner main body in response to the pull of the hose.
It is an object of the present invention to provide an electric vacuum cleaner which can smoothly self-propel a vacuum cleaner main body with a good follow-up performance in response to a user's operation of pulling a communicating tube such as a hose.
An electric vacuum cleaner according to an aspect of the present invention includes a communicating tube forming an air trunk which communicates to a suction opening which suctions dust; and a vacuum cleaner main body having a suction motor and a communicating tube attachment member which attaches the communicating tube so as to communicate the communicating tube to the suction motor. The vacuum cleaner main body includes a wheel for running on a floor; driving means for driving the wheel; detecting means for detecting with a sensor pulling tension given to this communicating tube during a cleaning operation with the communicating tube gripped, and outputting a voltage signal depending on the detected pulling tension; differentiating means for differentiation-processing the voltage signal from the detecting means; and control means for driving the driving means depending on a period when a signal level of a differentiation signal differentiated and output by the differentiating means exceeds a predetermined threshold level.
Embodiments of the present invention will be explained below with reference to drawings.
The communicating tube 1 includes the first extension pipe 5, the second extension pipe 7, and a hose 8 attaching an operation member 6 at its one end. At one end of the first extension pipe 5, there is provided a suction opening 4, which slides on a floor so as to suction dust. Further, at the other end of the first extension pipe 5, the first extension pipe 5 slidably fits the other end of the second extension pipe 7. The suction opening 4 is detachable from the first extension pipe 5.
The hose 8 extends from the operation member 6 and is attached to the communicating tube attachment member 2 of the vacuum cleaner main body 3 at a front end 8a of the hose 8. The hose 8 is detachable from the communicating tube attachment member 2.
The communicating tube 1 forms an air trunk, which communicates the suction opening 4 to the vacuum cleaner main body 3 through the extension pipes 5, 7 and the hose 8.
The operation member 6 has a gripper 9 to be gripped by a hand as shown in
The vacuum cleaner main body 3 has a cleaner mechanism having a dust chamber 10, a filter 11, and a suction motor 12 at a rear end of the communicating tube attachment member 2 as shown in
The cleaner mechanism causes airflow by driving the suction motor 12 so as to suction air with dust from the suction opening 4. The suctioned dust and air is taken into the dust chamber 10 from the communicating tube attachment member 2 sequentially through the first extension pipe 5, the second extension pipe 7, the operation member 6, and the hose 8 of the communicating tube 1. And the dust is remained and gathered in the dust chamber 10. Further, the air is exhausted out through the filter 11 and the suction motor 12.
The vacuum cleaner main body 3 has wheels 14a and 14b for running, on the right and left side at the rear, which runs on a floor 13. Further, the vacuum cleaner main body 3 equips driving means 16, which rotary-drives each of the wheels 14a and 14b. The vacuum cleaner main body 3 also has a running motor 15, which is a driving source of the driving means 16.
The driving means 16 equips a drive train member 17 including a plurality of gears and a differential gear mechanism 18. The driving means 16 communicates rotation of the running motor 15 to the differential gear mechanism 18 through the drive train member 17. The differential gear mechanism 18 communicates the rotation to each of the wheels 14a and 14b through an axle 19.
The vacuum cleaner main body 3 has a driven wheel 20, at a front center of its bottom, which can change its direction freely. The vacuum cleaner main body 3 mounts the suction motor 12, the running motor 15, and a rechargeable battery 21 which becomes power source for a control circuit and is chargeable. The rechargeable battery 21 supplies electric power to a +E1 power source which outputs +E1 voltage and a +E2 (>+E1) power source which outputs +E2 voltage.
The vacuum cleaner main body 3 attaches a strain gauge 22 to a bottom surface of the communicating tube attachment member 2, in other words, to a surface facing a floor as a sensor for detecting tension in a pulling direction of the communicating tube 1.
The differential gear mechanism 18 includes an outer ring gear 18a and a plurality of, for example, two planetary bevel gears 18b and 18c and two bevel gears 18d and 18e as shown in
The outer ring gear 18a rotates around the axle 19. Each of the planetary bevel gears 18b and 18c is placed inside the outer ring gear 18a. Each of the bevel gears 18d and 18e is engaged with the planetary bevel gears 18b and 18c and communicates rotation of the outer ring gear 18a to the axle 19.
Each of the planetary bevel gears 18b and 18c operates to absorb the rotation difference between the right and left wheels 14a and 14b. According to this operation, the vacuum cleaner main body 3 can run towards a direction pulled by the communicating tube 1, smoothly changing the direction.
The running motor 15 is connected to the +E2 power source serially through the switch 9b and a collector-emitter of the first transistor 31, which is a PNP type transistor. And a condenser 32 is connected in parallel with the running motor 15. Also, a flywheel diode 33 whose polarity is reversed is connected in parallel with the running motor 15.
The base of the first transistor 31 is connected to one end of a resistor 42. The resistor 42 is connected to the collector of the second transistor 41, at the other end, which is a PNP type transistor. The collector of the second transistor 41 is connected to the anode of the flywheel diode 33.
A resistor bridge circuit 34 having four sides is connected to the +E1 power source. The resistor bridge circuit 34 has the strain gauge 22 in one of the four sides and a resistor in each of the other three sides. The resistor bridge circuit 34 makes up detecting means, which outputs a voltage signal.
The resistor bridge circuit 34 outputs a voltage depending on strain to between its output terminals when the strain gauge 22 receives the strain to change its resistance. And the output voltage is supplied to a differential amplifier 35.
The differential amplifier 35 amplifies the output voltage and supplies an inverting amplifier 38 with the amplified output voltage through a resistor 36 and a condenser 37.
The condenser 37 makes up differentiating means. The condenser 37 differentiates the output voltage amplified by the differential amplifier 35 and supplies the inverting amplifier 38 with the differentiated output voltage. The condenser 37 and the inverting amplifier 38 make up a differentiating amplifier.
The inverting amplifier 38 inverts and amplifies the differentiated voltage and supplies an inverting input terminal (−) of a comparator 39 with the amplified voltage. A threshold level voltage is input to a non-inverting input terminal (+) of the comparator 39 from a threshold level setting circuit 40. The comparator 39 supplies a base of the second transistor 41 with an output of the comparator 39.
The comparator 39 inverts its output into a low level from a high level when an input voltage from the inverting amplifier 38 exceeds the threshold level voltage. When the output of the comparator 39 becomes the low level, the second transistor 41 is activated.
The electric vacuum cleaner with such a configuration operates as follows.
A worker grips the gripper 9 of the operation member 6 with his/her hand and switches on the switch 9b with his/her finger. Subsequently, in response to that the operation button 9a on the gripper 9 is switched on with his/her finger, the suction motor 12 is activated.
When the suction motor 12 is activated, the vacuum cleaner main body 3 causes airflow and suctions air with dust from the suction opening 4. The suctioned air and dust enter the dust chamber 10 of the vacuum cleaner main body 3 sequentially through the first extension pipe 5, the second extension pipe 7, the operation member 6, and the hose 8. And the dust is gathered in the dust chamber 10. The air is exhausted out from the dust chamber 10 through the filter 11 and the suction motor 12.
The worker grips the gripper 9 and does the cleaning, for example, advancing and moving back and forth the suction opening 4, which is contacting the floor 13. When the worker moves forward the suction opening 4, the hose 8 is pulled. And the communicating tube attachment member 2 is pulled forward by the hose 8. When the communicating tube attachment member 2 is pulled forward, tension acts on the strain gauge 22 in the pulling direction.
In this case, the resistor bridge circuit 34 generates at its output terminal a voltage signal depending on the strain. This voltage signal is amplified in the differential amplifier 35. The amplified voltage signal is input to the comparator 39 after being differentiation-amplified by the differentiating amplifier including the condenser 37 and the inverting amplifier 38.
The differentiated voltage signal exceeds the threshold level voltage when the tension given to the strain gauge 22 is large. And the comparator 39 inverts its output to the low level while the differentiated voltage signal exceeds the threshold level voltage.
When the output of the comparator 39 becomes the low level, the transistors 41 and 31 are activated. When the transistor 31 is activated, power distribution to the running motor 15 begins. This running motor 15 begins rotating. The running motor 15 communicates its rotation to the drive train member 17. The rotation is communicated from the drive train member 17 to the right and left wheels 14a and 14b through the differential gear mechanism 18 and the axle 19. Accordingly, the vacuum cleaner main body 3 is self-propelled forward.
Since a period when the differentiated voltage signal exceeds the threshold level voltage is short, the rotation of the running motor 15 does not last for a long time and is terminated after a short time. However, since the flywheel diode 33 causes a regenerative electric current to flow, the vacuum cleaner main body 3 continues inertial running.
While the worker does the cleaning, moving back and forth the communicating tube 1, tension often acts on the strain gauge 22 repeatedly in the pulling direction. Consequently, the voltage signal differentiated in the condenser 37 is often generated in a discontinuous manner.
Therefore, the output of the comparator 37 often repeats the low level. Accordingly, the transistors 41 and 31 are repeatedly activated for a short period. In this way, the running motor 15 often repeats motion and halt.
However, since the inertial running is performed by the flywheel diode 33 in the state that the running motor 15 is halted, it is possible to smoothly run the vacuum cleaner main body 3. Further, even if the running motor 15 often repeats the motion and halt, the motion of the communicating tube 1 during the cleaning is slow, compared to a repetition cycle of the motion and halt of the running motor 15. Therefore, the worker does not care even if the running motor 15 often repeats the motion and halt.
Rather, since the motion and halt of the running motor 15 is repeated in a short cycle, the worker feels as if the vacuum cleaner main body 3 followed in response to the forward movement of the communicating tube 1.
In this way, it is possible to make the vacuum cleaner main body 3 follow the forward movement of the communicating tube 1 so as to smoothly run the vacuum cleaner main body 3.
In addition, the running motor 15 is controlled based on the voltage signal, which is obtained by differentiating the output of the strain gauge 22. Therefore, the running motor is made sure to be driven when the variation of the pulling strength becomes large, in other words, at an initial step that the hose 8 is pulled.
And when the worker stops the operation of moving back and forth the communicating tube 1, tension does not act on the strain gauge 22. Therefore, the output of the comparator 39 becomes the high level so that the running motor 15 halts immediately. In this way, the self-propulsion of the vacuum cleaner main body 3 is halted. That is, a problem does not occur that the vacuum cleaner main body 3 continues to be self-propelled despite that the worker stops his/her operation of the communicating tube 1.
As described above, it is possible to do the cleaning, self-propelling the vacuum cleaner main body 3 in accordance with the motion of the communicating tube 1 during the cleaning. Consequently, the ease of use can be improved as a vacuum cleaner.
Further, the tension detection of pulling the hose 8 is made by the strain gauge 22. The strain gauge 22 has a high performance in durability of the repeating operation, compared to a mechanical switch. Therefore, a lifetime of a detecting member for detecting the tension of pulling the hose 8 can be extended.
Still further, when the worker takes his/her hand off the gripper 9, the switch 9b is switched off so that the operation of the running motor 15 is forced to halt.
Consequently, even if an abnormal situation that the strain gauge 22 detects the strain despite that the worker has stopped his/her operation of the communicating tube 1 occurs, the running motor 15 is made sure to halt so that the safety can be improved.
In addition, the output voltage from the resistor bridge circuit 34 is differentiated in the condenser 37 after being amplified by the differential amplifier 35. Further, the differentiated output voltage is compared to the threshold level voltage in the comparator 39. And the comparator 39 outputs the low level signal during a period that the output voltage exceeds the threshold level voltage. In this period, the running motor 15 is operated.
Therefore, slow changes in the temperature characteristic and the like which cannot be absorbed in the resistor bridge circuit 34 can be cancelled by the differentiation processing and the comparison with the threshold level voltage.
Also, the strain gauge 22 is attached to the floor surface side of the communicating tube attachment member 2. Consequently, when the worker does the cleaning, holding the gripper 9 of the communicating tube 1, the communicating tube attachment member 2 can make sure to act the tension along the direction of stretching the gauge on the strain gauge 22. Further, when the communicating tube 1 is placed on the floor 13, the communicating tube attachment member 2 can make sure to halt the action of the tension on the strain gauge 22.
This embodiment will describe a modification example of attaching the strain gauge 22 to the communicating tube attachment member 2. In addition, the same components as in the above-described embodiment are given the same reference numbers.
As shown in
The central portion of the detecting member 53 is formed to be thin and attaches the strain gauge 22 in its center, as shown in
The thickness of the detecting member 53 from the central portion to which the strain gauge 22 has been attached to the front end where the hole 54 has been made is made thin, compared to the thickness of the rear end where the hole 55 has been made. The detecting member 53 is made thin at its central and front ends so as to act the tension on the strain gauge 22 efficiently.
The hole 54 is a long hole whose diameter is larger than the diameter of the projection 51. The hole 55 is a circular hole whose diameter is more or less the same as the diameter of the projection 52.
The detecting member 53 is attached by fitting the holes 54 and 55 to the projections 51 and 52. And the detecting member 53 is covered, closely-attaching a cover 56 to its attachment portion so as to be fixed to the projection 52.
In the detecting member 53, stress is concentrated on the central portion due to the pulling tension which acts on the floor surface side of the communicating tube attachment member 2. Therefore, the strain gauge 22 can efficiently detect the pulling tension. In other words, the strain gauge 22 can make sure to detect the strain when the hose 8 is pulled forward or upward. Further, when the force such as right-and-left bending and/or twist acts on the floor surface side of the communicating tube attachment member 2, the strain gauge 22 does not detect the strain since the detecting member 53 does not act to stretch forward.
This embodiment has the same configuration as that in the above-described first embodiment except for the attachment of the strain gauge 22 to the communicating tube attachment member 2. Therefore, according to this embodiment, the same operations and advantages as those in the first embodiment can be obtained.
In addition, the shapes of the fitting portion and the detecting member are not necessarily limited to the above-described shapes as far as the shapes make a portion which does not make it easy to communicate the force along a compressed direction and a portion where stress is easily concentrated.
This embodiment will describe a modification example of the communicating tube attachment member to attach the communicating tube 1. In addition, the same components as in the above-described embodiments are given the same reference numbers.
As shown in
An air trunk communicating between the rear end 61a of the communicating tube attachment member 61 and the dust chamber 10 is so formed that the airflow from the hose 8 enters the dust chamber 10 straight. Instead, the air trunk may be so formed that the airflow from the hose 8 enters the dust chamber 10 after the airflow has been bended right and left by ninety degrees at the rear end 61a.
In this configuration, the front end of the communicating tube attachment member 61 turns upward and downward. Therefore, even in the event that a pulling upward and downward angles due to the communicating tube 1 vary due to the height difference among the workers, the front end always turns toward the pulling direction.
Consequently, tension strained along an upward or downward direction does not act on the strain gauge 22 attached to the communicating tube attachment member 61. Therefore, the strain gauge 22 can correctly detect the tension along the pulling direction due to the communicating tube 1.
Further, since the front end of the communicating tube attachment member 61 turns upward and downward, the communicating tube attachment member 61 also faces downward when the communicating tube 1 is placed on the floor 13. Therefore, the tension does not act on the strain gauge 22 due to the own weight of the communicating tube 1 and the like.
This embodiment has the same configuration as that in the above-described first embodiment except for the configuration of the communicating tube attachment member 61 that attaches the communicating tube 1. Therefore, according to this embodiment, the same operations and advantages as those in the first embodiment can be obtained.
In addition, also in this embodiment, the attachment of the strain gauge 22 to the communicating tube attachment member 61 can be made as similar to the second embodiment.
In other words, as shown in
This embodiment will describe a case of controlling the running motor 15, using a microcomputer.
As shown in
The microcomputer 44 performs a motor control in steps S1 to S7 shown in
The microcomputer 44 takes in voltage value data from the analog-to-digital converter 43 every predetermined time in step S1. And in step S2, the microcomputer 44 writes the taken-in data into the memory 45.
Subsequently, the microcomputer 44 filters to remove noise in step S3 and obtains the difference between a previous value and a present value in step S4. This processing of obtaining the difference is differentiating processing. The filtering removes the noise, for example, by replacing each of voltage values obtained several times with an average value of the obtained voltage values.
Subsequently, the microcomputer 44 compares the obtained difference value to a predetermined threshold level in step S5. This processing detects whether tension more than a predetermined value has acted on the strain gauge 22. And when the difference value exceeds the threshold level, a motor-enable is turned on for the motor driver 46 in step S6. Further, when the difference value is equal to or less than the threshold level, the motor-enable is turned off in step S7.
The motor driver 46 drives the running motor 15 towards an advancing direction when the motor-enable is turned on. A regenerative electric current flows due to the flywheel diode 47 so that the vacuum cleaner main body 3 is self-propelled.
In this configuration, when the hose 8 is pulled due to an operation of the communicating tube 1, the strain gauge 22 becomes strained due to the tension along the advancing direction. Consequently, the resistor bridge circuit 34 generates a voltage signal depending on the strain at its output terminal. This voltage signal is amplified by the differential amplifier 35.
The amplified voltage signal is taken in the microcomputer 44 after being converted to a digital signal in the analog-to-digital converter 43.
After the microcomputer 44 has stored the taken-in voltage value in the memory 45, the microcomputer 44 performs noise removal processing and then differentiating processing. The differentiating processing is realized by obtaining the difference between a previous value and a present value.
And the microcomputer 44 turns on the motor-enable for the motor driver 46 when the difference value exceeds the threshold level. Consequently, the running motor 15 is driven.
The running motor 15 communicates the rotation to the differential gear mechanism 18 through the drive train member 17. The differential gear mechanism 18 communicates the rotation to each of the wheels 14a and 14b through the axle 19. In this way, the vacuum cleaner main body 3 is self-propelled.
A period when the difference value exceeds the threshold level is short. Therefore, the drive of the running motor 15 does not last for a long time and is terminated after a short time. However, while the worker is doing the cleaning, operating the communicating tube 1, tension often acts on the strain gauge 22 repeatedly. For this reason, a period when the difference value exceeds the threshold level often occurs in a discontinuous manner. In this way, the running motor 15 often repeats the motion and halt.
On the other hand, the motion of the communicating tube 1 during the cleaning is slow, compared to the repetition cycle of the motion and halt of the running motor 15. Therefore, the worker does not care even if the running motor 15 often halts.
Rather, since the motion and halt of the running motor 15 is repeated in a short cycle, the worker feels as if the vacuum cleaner main body 3 followed in response to the forward movement of the communicating tube 1.
In this way, it is possible to make the vacuum cleaner main body 3 to follow the forward movement of the communicating tube 1 so as to smoothly run the vacuum cleaner main body 3.
And when the worker has stopped moving back and forth the communicating tube 1, the tension does not act on the strain gauge 22. Consequently, the microcomputer 44 turns off the motor-enable for the motor driver 46 and the running motor 15 immediately halts the motion.
As described above, also in this embodiment, it is possible to obtain the same advantages as those in the above-described embodiments.
In addition, in each of the embodiments, the steering function of the vacuum cleaner main body 3 has been realized using the differential gear mechanism 18. However, the realization is not limited to using the differential gear mechanism 18. It may be realized by equipping a steering wheel which is driven by a motor. Also, by replacing the driven wheel 20 with a wheel which is driven by a motor, it may be realized by providing this wheel with a steering function.
Further, in each of the embodiments, a switch has been used as grip detecting means for detecting a state of gripping. However, the grip detecting means is not limited to the switch. For example, using two detached metal plates, the grip detection may be achieved by detecting an electric current which flows in response to a contact of a finger with the two metal plates. Also, the grip detection may be achieved by detecting changes of electric capacitance of between the two metal plates in response to a contact of a finger with the two metal plates.
Still further, according to the present invention, the running motor 15 may be driven depending on a period when the voltage signal given differentiating processing exceeds the threshold level. It is not limited to each of the embodiments in which the running motor 15 is driven only during the period.
The present invention self-propels a vacuum cleaner main body repeatedly for a short period in response to a pulling operation of a communicating tube in an electric vacuum cleaner having the communicating tube which communicates dust suctioned from a suction opening to a vacuum cleaner main body. Consequently, the electric vacuum cleaner is made it convenient.
Number | Date | Country | Kind |
---|---|---|---|
2005-088436 | Mar 2005 | JP | national |
2005-088437 | Mar 2005 | JP | national |
This is a Continuation Application of PCT Application No. PCT/JP2006/305531, filed Mar. 20, 2006, which was published under PCT Article 21(2) in Japanese. This application is based upon and claims the benefit of priority from prior Japanese Patent Applications No. 2005-088436, filed Mar. 25, 2005; and No. 2005-088437, filed Mar. 25, 2005, the entire contents of both of which are incorporated herein by reference.