The invention relates to an electric winch comprising a winch drum and a winch base, wherein the winch drum comprises a drive train comprising electric motor, wherein the winch base comprises respective mounting portions being configured for rotatably holding/supporting the winch drum, wherein the electric winch further comprises a liquid-based cooling system.
During the last couple of years, electric motors are getting more and more important. The electric vehicle industry is a clear example, where there has been an explosive growth over the past years and this trend is expected to continue in the years to come. The car industry clearly has been pushing electric motor technology towards smaller dimensions, more efficiency, and higher performance. However, similar trends are now visible in other industry sectors, such as the shipyard industry and, connected therewith, the offshore petroleum industry.
In an increasingly tougher competition, the Norwegian industry depends on developing new high-tech products. A change from hour-demanding production to more technology demanding production will provide Norwegian shipyards with increased competitiveness. One of the main objectives is to develop more compact electric winches. Making winches more compact also leads to challenges in cooling the winch.
Various attempts have been done to obtain compact electric winches. An example of a compact electric winch is disclosed in non-prepublished patent application PCT/NO2018/050187 from the same applicant. One of the challenges with making more compact electric winches is the cooling of the heat-generating parts, such as the electric motor and the gear, particularly when these are placed inside the winch drum. Another challenge is to make the electric winch easy to install and maintain.
The invention has for its object to remedy or to reduce at least one of the drawbacks of the prior art, or to at least provide a useful alternative to prior art.
The object is achieved through features, which are specified in the description below and in the claims that follow.
The invention is defined by the independent patent claims. The dependent claims define advantageous embodiments of the invention.
In a first aspect the invention relates to an electric winch comprising a winch drum and a winch base, wherein the winch drum comprises a drive train integrated within the winch, the drive train comprising an electric motor, wherein the winch base comprises respective mounting portions being configured for rotatably holding and supporting the winch drum and the drive train. The electric winch further comprises a liquid-based cooling system. The winch base comprises a foot portion provided in between the mounting portions for connection of said mounting portions. Said liquid-based cooling system is a closed-loop system and has been integrated in said foot portion of the electric winch base, mounting portions, and winch drum without requiring connection to further liquid-connection points in order to operate. The liquid-based cooling system comprises: a pump for circulating liquid, a heat-exchanger, and flowlines for connecting said pump and heat-exchanger to form the closed-loop system, wherein the heat-exchanger is placed in thermal communication with the electric motor inside the winch drum. The liquid-based cooling system further comprises a first reservoir in fluid-communication with the heat-exchanger, the first reservoir being configured for receiving heated liquid from the heat-exchanger, the liquid-based cooling system further comprising a second reservoir in fluid-communication with both the first reservoir and the pump, the second reservoir being configured for containing cooled liquid for being pumped to the heat-exchanger via the pump, wherein said reservoirs are placed in the foot portion of the winch base.
In order to facilitate understanding of the invention one or more expressions, used throughout this specification, are further defined hereinafter.
Wherever the wording “winch drum” is used, this is to be interpreted as the part of the winch onto which the wire is (to be) wound. The winch drum typically feeds and spools the wire in operational use.
Wherever the wording “drive train” is used, this is to be interpreted as the part of the winch which creates the torque for driving the winch drum. This includes a motor, but may also include a gear if present.
Wherever the wording “winch base” is used, this is to be interpreted as the mechanical part of the winch which supports and holds the winch drum, the drive line and a torque-transmitting device, if present.
Wherever the wording “mounting portion” is used, this is to be interpreted as that part of the winch base wherein the winch drum is rotatably mounted, conventionally via respective bearings.
Wherever the wording “liquid-based cooling system” is used, this is to be interpreted as cooling systems which circulate a liquid medium to exchange heat with heat-generating parts and to release heat with cooling parts (including heatsinks).
Wherever the wording “closed-loop cooling system” is used, this is to be interpreted as a cooling system that stands on its own, i.e. does not need to be connected to a further liquid connection points (source or drain) in order to operate.
Wherever the wording “cooling unit” is used, this is to be interpreted as any apparatus or module, which is capable of reducing the temperature of the (warm) medium which runs through it or is in thermal communication with it. Examples of such cooling units are: radiators, heat-exchangers, piezo-coolers, heatsinks, cooling plates, etc.
The effects of the electric winch in accordance with the invention are as follows. The drive train may create a lot of heat (generally the main part of the heat) during operational use. When this drive train is integrated into the winch drum it may be very difficult, or virtually impossible, to get rid of this heat via radiation and convection. Therefore, the electric winch needs a cooling system as is the case for the current invention. In prior art solutions this cooling system requires connection of the cooling system to all sorts of liquid-connection points. First of all, the electric winch of the current invention does not require connection with any further liquid-connection points, which turns the electric winch into an easily-installable module, which only needs to be connected to the electric grid. This advantage is because of the integration of the cooling system as a closed-loop system and providing all parts in the winch base, mounting portions and winch drum. After physically placing the electric winch at the desired location, the only requirement is to connect the electric winch to the electric grid. In addition, maintenance has become much easier as well, because of the modular concept of the electric winch of the invention.
The invention provides an efficient way of cooling the electric motor. Because pipe lengths are short in the cooling system of the invention, pressure losses are less and consequently the pump may be designed smaller.
Furthermore, in the invention the separation of heated water and cooled water provides for a more efficient cooling of the electric motor.
In an embodiment of the electric winch in accordance with the invention the liquid-based cooling system further comprises a cooling unit placed in between and in fluid communication with the first reservoir and the second reservoir, wherein the cooling unit is placed in the foot portion of the winch base, the cooling unit being configured: i) for receiving said heated liquid from the first reservoir; ii) for cooling down said heated liquid to obtain said cooled liquid, and iii) for providing said cooled liquid to the second reservoir. The cooling unit provided in between the reservoirs further increases the efficiency of the cooling system.
In an embodiment of the electric winch in accordance with the invention the drive train comprises a gear system provided within the winch drum, wherein the liquid-based cooling system also comprises a further heat-exchanger placed in thermal communication with the gear system inside the winch drum. In this embodiment the cooling system is effectively used for cooling both the electric motor and the gear system, which may also generate heat due to the rotating parts therein. The earlier-mentioned pump may be used to pump the liquid through the further heat-exchanger. Alternatively, a dedicated pump may be used for each of the electric motor and the gear system.
An embodiment of the electric winch in accordance with the invention further comprises a further drive train comprising a further electric motor within the winch drum, wherein the liquid-based cooling system is also configured for cooling the further electric motor similar to the cooling of the other electric motor.
In an embodiment of the electric winch in accordance with the invention further comprises at least two sub-reservoirs within each reservoir. The advantage of this embodiment is that said sub-reservoirs open up the possibility of assigning different roles to said sub-reservoirs, i.e. to contain heated liquid for the first drive train, cooled liquid for the first drive train, heated liquid for the second drive train and cooled liquid for the second drive train. This allows for much more sophisticated cooling flows, and multiple loops. This will be further elaborated upon in the detailed description of the figures.
In an embodiment of the electric winch in accordance with the invention the cooling system further comprises a flow control system coupled between said reservoirs and sub-reservoirs, the flow control system comprising valves for controlling the flow and flow direction of the cooling liquid in operational use in dependence of the actual need for cooling due to heat-generating parts. Such flow control system makes the cooling system effective and allows for tailor-made cooling of the respective heat-generating parts of the electric winch, which are the electric motor and the gear in particular. This will be further elaborated upon in the detailed description of the figures.
In the following is described examples of embodiments illustrated in the accompanying drawings, wherein:
Various illustrative embodiments of the present subject matter are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
The present subject matter will now be described with reference to the attached figures. Various systems, structures and devices are schematically depicted in the drawings for purposes of explanation only and so as not to obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e. a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e. a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
For the cooling liquid many different options exist. In the current examples water is used as a cooling liquid, because it has a relatively high heat capacity. The water may further contain several additives to prevent corrosion and/or frost as is known in the technical field of cooling systems.
As a general rule it must be said that an extra radiator to cool said cooling liquid is not essential but an option to the invention. The extra radiator makes the cooling system more effective and thereby allow for higher power to be generated by the electric motor and more warmth to be generated by the gear.
By way of illustration, the invention can be used all kinds of winch systems, such as cranes, cargo and person elevators, drill towers, oilrigs, boat cranes, transport vehicles, floating vessels and boats, storage drums and all kinds of other winch and spooling devices for spooling other things than cables, wires and tubular structures. Another application area where the invention may be advantageously applied is airborne wind energy. In this application the installation of pipelines for circulating cooling liquid (water) through the winches is completely dispensed with. Installation of airborne wind turbines is thereby made a lot easier.
The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the method steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope of the invention. Accordingly, the protection sought herein is as set forth in the claims below.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware.
Number | Date | Country | Kind |
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20181034 | Jul 2018 | NO | national |
This application is the U.S. national stage application of International Application PCT/NO2019/050156, filed Jul. 23, 2019, which international application was published on Jan. 30, 2020, as International Publication WO 2020/022907 in the English language. The International Application claims priority of Norwegian Patent Application No. 20181034, filed Jul. 27, 2018. The international application and Norwegian application are both incorporated herein by reference, in entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/NO2019/050156 | 7/23/2019 | WO | 00 |