Electrical cable connector

Information

  • Patent Grant
  • 6364702
  • Patent Number
    6,364,702
  • Date Filed
    Wednesday, August 11, 1999
    25 years ago
  • Date Issued
    Tuesday, April 2, 2002
    22 years ago
Abstract
An electrical cable connector P comprises a plurality of contacts 40, which are aligned and retained in a retaining member 10, and each contact includes a cable connection portion 42. The core wires 51 of cables are soldered respectively onto the upper surfaces of the cable connection portions 42. The retaining member 10 includes a plurality of receiving grooves, which are formed in alignment in a plane to receive, align and retain the cable connection portions 42, respectively. When the cable connection portions 42 are received and retained in the receiving grooves, and when the core wires 51 are placed on the upper surfaces of the cable connection portions, respectively, the upper ends of the core wires 51 are positioned at a height which is above the plane in which the grooves are formed. Therefore, all the core wires 51 are heated and soldered simultaneously by pressing a pulse heater on the core wires.
Description




FIELD OF THE INVENTION




The present invention relates to an electrical cable connector which is used for electrical connection of a cable and a circuit board, a cable and a cable, and so on.




BACKGROUND OF THE INVENTION




Such electrical cable connectors have been available in various types. All of such connectors are designed such that each of the contacts constituting a connector must be connected to a core wire of a respective cable. As conventional methods for connecting the contacts of the connector to the core wires of the cables, crimping, clamping, wire soldering, etc. are well known.




Connection by crimping is performed by enclosing a respective cable with the protruding ends of each contact. If such a crimping is to be applied in the cable connection of a multiple terminal connector, which comprises a plurality of contacts aligned in a housing, then it is difficult to make the pitch of the contact alignment substantially small to realize a miniaturized connector.




Connection by clamping is performed by lancing the insulation of the core wire of a cable with a clamping portion that is provided in a contact and by holding the core wire with the clamping portion. Because of the way clamping is performed, there is a concern that the core wire may be damaged or cut during the clamping. Especially, when contacts are provided at a relatively small pitch as in a miniaturized connector with multiple terminals which is offered by the latest technology, because the cables as well as the core wires to be connected are very thin, there is a high possibility that the core wires may be damaged or cut during the clamping.




On the other hand, connection by wire soldering is not prone to cause the above mentioned problems. However, soldering the core wires one by one costs a substantial production cost. Especially, as the multi-terminalization of connectors progresses, the contact alignment pitch will become even smaller, so not only the production cost (labor hours) but also requirements for precision and reliability in the soldering are expected to increase further.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide an electrical cable connector whose construction enables soldering of a plurality of contacts to the core wires of a plurality of cables in a single soldering step.




It is another object of the present invention to provide an electrical cable connector which is easy to perform the above mentioned soldering process and which offers a high reliability for the soldering connection.




It is yet another object of the present invention to provide an electrical cable connector which is suitable for connection of a plurality of coaxial cables.




It is still another object of the present invention to provide an electrical cable connector whose construction enables electrical grounding of the shielding layers of a plurality of coaxial cables in a lump.




To achieve these objectives, an electrical cable connector according to the present invention comprises a plurality of contacts, which are aligned and retained in a retaining member made of an electrically insulative material. Each of the contacts includes a cable connection portion with an upper surface, onto which a core wire of each cable is soldered. The retaining member includes a plurality of receiving grooves, which are provided in alignment in a plane to receive, align and retain the cable connection portions of the contacts, respectively. When the cable connection portions of the contacts are received and retained in the receiving grooves, and when the core wires are mounted on the upper surfaces of the cable connection portions, respectively, the upper ends of the core wires are positioned evenly above the plane in which the receiving grooves are provided.




In this cable connector, the upper ends of all the core wires, which are placed on the cable connection portions that are retained in the receiving grooves, respectively, are positioned evenly. Therefore, by bringing the heating surface of a pulse heater into contact to heat the core wires, all the core wires are soldered in a single soldering step to the cable connection portions of the contacts, respectively.




Preferably, all of the receiving grooves have an identical depth which is greater than the thickness of the cable connection portions. As a result, when the cable connection portions are received and retained in the receiving grooves, the upper surfaces of the cable connection portions are positioned below the surfaces of the receiving grooves (i.e., below the plane in which the receiving grooves are provided). Thus, the core wires are placed respectively in the concaves which are defined by the sides of the receiving grooves and the upper surfaces of the cable connection portions. This construction makes the placing and positioning of the core wires simple and precise.




The above mentioned cables can be coaxial cables, each comprising a core wire, an inner insulating layer, which covers the core wire, an electrically conductive shielding layer, which covers the inner insulating layer, and an outer insulating layer, which covers the electrically conductive shielding layer. In this case, a plurality of coaxial cables are stripped of the outer insulating layers to expose the electrically conductive shielding layers and are aligned to one another. Then, by sandwiching the exposed electrically conductive shielding layers with two electrically conductive binding plates, these coaxial cables are aligned and retained in a plane. In this condition, the core wires, which are aligned and are exposed at the end portions of the coaxial cables beyond the portions that are sandwiched by the electrically conductive binding plates, are placed and then soldered in a single soldering step easily and precisely onto the upper surfaces of the cable connection portions, which are retained in the receiving grooves.




Preferably, the portions of the coaxial cables between the portions where the core wires are exposed and the portions which are sandwiched by the electrically conductive binding plates are stripped of the outer insulating layers and of the electrically conductive shielding layers to expose the inner insulating layers, and these portions, where the inner insulating layers are exposed, are bent in a U or V shape to provide slacks. This construction prevents any external force acting on the cables from accidentally affecting the soldered portions between the core wires and the cable connection portions because such external forces can be cushioned by these slacks. Also, this construction can effectively prevents any external force which may be created from displacement of the electrically conductive binding plates from affecting the soldered portions because the slacks can absorb such displacement.




In addition, this cable connector is provided with a metallic cover to cover the retaining member and the electrically conductive binding plates. Preferably, the electrically conductive binding plates are maintained in contact with the metallic cover to establish an electrical connection. Furthermore, when this connector is engaged with an matable connector, the metallic cover comes into contact with a grounding member which is provided in the matable connector. Thereby, an electrical grounding connection is established when the connectors are engaged. In this construction, the electrically conductive binding plates are fixed and retained in the cover to prevent any external force from accidentally affecting the soldered portions between the core wires and the cable connection portions, and the shielding layers of the cables are grounded electrically through the electrically conductive binding plates and the metallic cover.




Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only and thus are not limitative of the present invention and wherein:





FIG. 1

shows a cross-sectional view of a plug connector half (referred to as “plug connector”), which constitutes an electrical cable connector according to the present invention, and a receptacle connector half (referred to as “receptacle connector”), which is matable with the plug connector, taken along line I—I in FIG.


2


and also line I—I in

FIG. 15

;





FIG. 2

shows a partially cut away plan view and a front view of the plug connector;





FIG. 3

shows a plan view and a front view of a retaining member of the plug connector (referred to as “plug retaining member”);





FIG. 4

shows a sectional view of the plug retaining member, taken along line IV—IV in

FIG. 3

;





FIG. 5

shows a sectional view of the plug retaining member, taken along line V—V in

FIG. 4

;





FIG. 6

shows a sectional view of the plug retaining member, taken along line VI—VI in

FIG. 4

;





FIG. 7

shows a plan view, a front view and a side view of a lower cover;





FIG. 8

shows a plan view showing the plug retaining member being mounted in the lower cover;





FIG. 9

shows a sectional view taken along line IX—IX in

FIG. 8

;





FIG. 10

shows a sectional view taken along line X—X in

FIG. 9

;





FIG. 11

shows a sectional view taken along line XI—XI in

FIG. 9

;





FIG. 12

shows a plan view, a front view and a side view of a cable assembly;





FIG. 13

shows a plan view and an enlarged sectional view of an end portion of the cable assembly;





FIG. 14

shows a plan view, a front view and a side view of an upper cover;





FIG. 15

shows a plan view and a front view of the receptacle connector;





FIG. 16

shows a bottom view, a back view and a side view of the receptacle connector; and





FIG. 17

shows a cross-sectional view of a plug connector and a receptacle connector, which plug connector constitutes another embodiment of cable connector according to the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows a plug connector P and a receptacle connector R, which are matable with each other. Here, the plug connector P constitutes an electrical cable connector according to the present invention. Also,

FIG. 2

shows the plug connector P, and

FIGS. 15 and 16

show the receptacle connector R.

FIG. 1

is a cross-sectional view taken along line I—I in FIG.


2


and also along line I—I in FIG.


15


.




The plug connector P comprises metallic lower and upper covers


20


and


30


, a plug retaining member


10


, which is formed of an electrically insulative resin and placed between the two covers


20


and


30


, a plurality of plug contacts


40


, which are aligned to one another on a plane and retained in the plug retaining member


10


, and a cable assembly C, whose cables are soldered to the plug contacts


40


respectively and extend outward from the rear end of the plug contacts


40


.




The plug retaining member


10


is formed by molding as a one body including a main body


11


, right and left front protrusions


16




a


, each of which extends forward from a front end on the lateral sides, and right and left rear protrusions


16




b


, each of which extends backward from a rear end on the lateral sides as shown in

FIGS. 3 and 4

. In addition, the plug retaining member


10


is formed with a plate-like plug extrusion


12


, which extends forward from the main body


11


between the right and left front protrusions


16




a


, and with a central extrusion


15


, which extends backward from the lower central portion of the main body


11


between the right and left rear protrusions


16




b


. A central groove


13


is provided extending laterally in the upper face of the main body


11


, and a plurality of slots


14


are provided extending axially (i.e., in the direction of the axis of symmetry) across the central groove


13


.

FIG. 5

shows a sectional view of this part of the main body


11


, taken along line V—V in FIG.


4


. The plurality of slots


14


are deeper than the central groove


13


, and the slot bottoms


14




a


of the slots


14


are positioned below the groove bottom


13




a


of the central groove


13


. Therefore, in the central groove


13


, the groove bottom


13




a


is the surface from which the slots


14


are guttered. Furthermore, the slot bottoms


14




a


are continuous to the bottom surfaces of through-holes


11




a


which are provided passing through the main body


11


to the plug extrusion


12


. As shown in

FIG. 6

, which is a sectional view taken along line VI—VI in

FIG. 4

, the through-holes


11




a


are continuous to slots


12




a


, respectively, which are provided in the lower side of the plug extrusion


12


.




It is clear from the drawing that the slots


14


, the through-holes


11




a


and the slots


12




a


are continuous, respectively, in the axial direction, and these axially continuous slots, which are used for insertion of electrical contacts (each slot is referred to as “contact insertion slot”), are aligned laterally. Each of the plug contacts


40


is press-fit from the rear of the main body


11


into a respective contact insertion slot, so a male contact portion


41


, which is the front end portion of each plug contact


40


, is received and retained in a respective slot


12




a


while a connection portion


42


, which is the rear end portion of each plug contact


40


, is received and retained in a respective slot


14


(for example, refer to FIGS.


1


and


9


). As shown in

FIG. 11

, the male contact portions


41


are received and retained in the slots


12




a


of the plug extrusion


12


, so the plug extrusion


12


serves to support and reinforce the male contact portions


41


.




As shown in

FIG. 8

, this plug retaining member


10


(i.e., the plug retaining member


10


with the plug contacts


40


press-fit therein) is then mounted in the lower cover


20


, which is also shown in detail in FIG.


7


. The lower cover


20


comprises a rectangular flat bottom portion


21


, lateral side walls


22


and a rear wall


23


, each of which is bent upward from the bottom portion


21


. Each lateral side wall


22


includes a concave portion


22




a


, which is recessed inward, and an engagement slot


22




b


, which extends axially on the lower side. When the plug retaining member


10


is being mounted into the cover, the plug retaining member


10


fits to the lateral side walls


22


and the rear wall


23


because each side of the plug retaining member


10


meets a respective concave portion


22




a


, which functions as a positioning guide.




The bottom portion


21


includes a lateral pair of contact tabs


25


, which are formed by incising the rear part of the bottom portion


21


on the right and left sides and by bending the incised portions upward as shown in FIG.


7


. When the plug retaining member


10


is mounted in the lower cover


20


, each of the contact tabs


25


is positioned between the central extrusion


15


and the right or left rear protrusion


16




b


of the plug retaining member


10


as shown in

FIG. 8

, and the ends of the contact tabs


25


are above the upper surface of the central extrusion


15


. The front of the lower cover


20


is open, so the plug extrusion


12


are exposed forward.





FIG. 9

shows the condition of the plug connector in which the plug retaining member


10


is mounted in the lower cover


20


in a sectional view taken along line IX—IX in FIG.


8


. Now, the cable assembly C, which is shown in detail in

FIG. 12

, is connected to the connection portions


42


of the plug contacts


40


by soldering. The cable assembly C comprises a plurality of coaxial cables


50


, which are aligned on a plane and are sandwiched between a pair of upper and lower binding plates


55


.




As shown in

FIG. 13

(B), each of the coaxial cables


50


comprises an inner conductor (or core wire)


51


, which is positioned centrally, an inner insulating layer


52


, which surrounds the core wire


51


, a braided outer conductor (or shielding layer)


53


, which surrounds the inner insulating layer


52


, and an outer insulating layer


54


, which covers the shielding layer


53


. The cable assembly C is assembled by stripping respective layers of each coaxial cable


50


in a stair fashion, by aligning the coaxial cables


50


on a plane, by sandwiching the portions of the coaxial cables


50


where the shielding layers


53


are exposed with the binding plates


55


and by soldering them with a solder


56


. Furthermore, the core wires


51


, which are positioned at the front end of the cable assembly C, are coated with the solder. Moreover, the front ends of the core wires


51


are sandwiched with laminated films


59


to prevent deformation of the core wires


51


for the purpose of maintaining their relative positions intact. Before the cable assembly C is soldered to the plug connector, the end portions of the core wires


51


are cut away at the position indicated by a chain line Z—Z in the drawing. As shown in

FIG. 13

(A), the portions where the inner insulating layers


52


are exposed are bent in a U or V shape so that the coaxial cables are provided with slacks


52




a.






The cable assembly C, which is assembled as described above and removed of the front end portions of the core wires


51


after being cut at the chain line Z—Z, is now soldered to the plug connector by a pulse heater, as shown in FIG.


9


. In this soldering process, at first, the core wires


51


, which are exposed at the front end of the cable assembly C, are mounted on the connection portions


42


of the plug contacts


40


, which are retained in the plug retaining member


10


(refer to

FIG. 10

, which shows a sectional view taken along line X—X).




As mentioned previously, the connection portions


42


of the plug contacts


40


are press-fit in the slots


14


of the plug retaining member


10


. In this condition, the depth of the slots


14


(i.e., the vertical dimension from an upper end of the slot


14


or from the groove bottom


13




a


of the central groove


13


to the slot bottom


14




a


of the slot


14


) is greater than the vertical thickness of the connection portions


42


of the contacts, so the upper surfaces of the connection portions


42


are positioned below the groove bottom


13




a


of the central groove


13


. As a result, groove concaves opening upward are formed by the sides of the slots


14


and the upper surfaces of the connection portions


42


as shown in FIG.


10


. The core wires


51


are placed into these groove concaves precisely. When the core wires


51


are mounted on the connection portions


42


of the contacts, because the difference between the depth of the slots


14


and the vertical thickness of the connection portions


42


is smaller than the diameter of the core wires


51


, the upper tips of the core wires


51


are positioned above the groove bottom


13




a


of the central groove


13


as shown in FIG.


10


.




In this condition, where the core wires


51


are mounted on the connection portions


42


of the contacts, the lower surface


5




a


of a heater chip


5


of the pulse heater is lowered and pressed on the core wires


51


to heat the core wires


51


with the heater chip


5


so as to melt the solder coating, which is provided over the core wires


51


, and to solder the core wires


51


to the connection portions


42


. For this soldering process, the heater chip


5


is designed with a flat lower surface


5




a


which is insertable into the central groove


13


of the plug retaining member


10


. Therefore, the lower surface


5




a


is pressed directly onto the core wires


51


only by inserting the heater chip


5


into the central groove


13


. This is a simple way which enables the soldering of all the core wires


51


in a single soldering step.




Then, the binding plates


55


of the cable assembly C, whose core wires


51


are soldered to the connection portions


42


of the contacts, are positioned in the rear part of the plug retaining member


10


. In other words, the binding plates


55


are mounted over the contact tabs


25


of the lower cover


20


and the central extrusion


15


of the plug retaining member


10


, which is in the lower cover


20


. In this condition, the binding plates


55


are in contact with the contact tabs


25


.




Now, the upper cover


30


, which is shown in

FIG. 14

, is mounted. The upper cover


30


comprises a rectangular flat top portion


31


, lateral front side walls


32


, rear side walls


33


and a rear wall


34


, each of which is bent downward from the top portion


31


. Each front side wall


32


includes an engaging portion


32




a


, which is bent inward, and each rear side wall


33


includes an engaging protrusion


33




a


, which protrudes forward. The top portion


31


includes a lateral pair of pressing protrusions


35


, which are formed by incising the rear part of the top portion


31


on the right and left sides and by bending the incised portions downward as shown in the drawing. Each pressing protrusion


35


has a taper


35




a


at the front end thereof, which taper is designed to increase the height of the pressing protrusions


35


gradually toward the rear.




This upper cover


30


is placed on the lower cover


20


(which includes the plug retaining member


10


and the cable assembly C) with the front side walls


32


being placed outside the concave portions


22




a


of the lower cover


20


, and the upper cover is then slid forward. As a result, the engaging portions


32




a


of the front side walls


32


enter the engagement slots


22




b


of the lateral side walls


22


of the lower cover


20


shown in

FIG. 7

, so the lower and upper covers


20


and


30


are engaged firmly with each other. At the same time, the engaging protrusions


33




a


of the rear side walls


33


enter the engaging slots (not shown) which are provided in the rear of the plug retaining member


10


, so the upper cover


30


and the plug retaining member


10


are also engaged with each other. At this moment, the pressing protrusions


35


being led by the tapers


35




a


come onto the binding plates


55


and press the binding plates


55


downward. In this condition, the binding plates


55


is securely in contact with the pressing protrusions


35


and with the contact tabs


25


of the lower cover


20


.




In this way, the plug connector is assembled with the binding plates


55


fixedly retained in the lower and upper covers


20


and


30


. In this assembled condition, the slacks


52




a


of the cable assembly C are located between the binding plates


55


and the exposed core wires


51


, which are soldered. This condition prevents any external force acting on the cable assembly C from accidentally affecting the electrical connection of the core wires


51


because such external forces are blocked by the binding plates


55


or absorbed by the slacks


52




a


. Therefore, this plug connector offers a high reliability avoiding any connection failure at the soldered parts.




On the other hand, the receptacle connector R, whose exterior appearance is shown in

FIGS. 15 and 16

, comprises a plurality of electrically conductive receptacle contacts


70


, which are press-fit and aligned in an electrically insulative receptacle retaining member


60


as shown in

FIG. 1

, which is a sectional view taken along line I—I in FIG.


15


. Each receptacle contact


70


has a female contact portion


71


, which is shaped like a tuning fork, and a rear lead portion


72


, which is used for surface mounting.




The receptacle retaining member


60


is formed by molding as a one body including a main body


61


, arms


62


, which are provided on the right and left sides of the main body


61


, and a central protrusion


61




b


, which extends forward between the right and left arms


62


. A plurality of insertion slots


61




a


are provided laterally in the main body


61


to receive and retain the receptacle contacts


70


, which are press-fit into the slots, and the insertion slots


61




a


are open at the front end of the central protrusion


61




b


. Therefore, the female contact portions


71


of the receptacle contacts


70


in the insertion slots


61




a


of the main body


61


face the outside through the openings of the central protrusion


61




b


while the lead portions


72


of the receptacle contacts


70


extend in the opposite direction to the outside of the main body


61


. An electrically grounding member


80


is provided fittingly in each arm


62


, and this grounding member


80


comprises a grounding contact portion


82


, which extends from the inside of a respective arm


62


toward the central protrusion


61




b


, and a mounting portion


81


, which protrudes rearward from the arm


62


. The lower faces of the mounting portions


81


are positioned at the same level as the lower faces of the lead portions


72


of the receptacle contacts


70


.




A pair of positioning pins


63


are provided on the rear lower face of the receptacle retaining member


60


. These positioning pins


63


are used to position the receptacle connector R on a printed circuit board B as shown in FIG.


1


. When the receptacle connector R is mounted on the printed circuit board B, the lower faces of the lead portions


72


of the receptacle contacts


70


and the lower faces of the mounting portions


81


of the grounding members


80


are surface-mounted on electrical pathways which are provided on the printed circuit board B for signal transmission and for grounding, respectively.




The plug connector P and the receptacle connector R, both of which are constructed as described above, are engaged with each other for electrical connection in the direction indicated by an arrow A in FIG.


1


. When they are brought into engagement, the plug extrusion


12


retaining the male contact portions


41


of the plug contacts


40


in the slots


12




a


of the plug connector P is inserted into the female contact portions


71


of the receptacle contacts


70


of the receptacle connector R. As a result, the female contact portions


71


hold the plug extrusion


12


together with the male contact portions


41


, so the female contact portions


71


and the male contact portions


41


are in contact with each other, establishing the electrical connection between the plug contacts


40


and the receptacle contacts


70


. There is no possibility of deformation of the plug contacts


40


during the engagement even though they are thin members because the plug contacts


40


are supported and strengthened by the plate-like plug extrusion


12


and inserted together with the plug extrusion


12


into the female contact portions


71


.




Furthermore, when both the connectors P and R are intermated, the right and left front protrusions


16




a


of the plug retaining member


10


, which are surrounded by the lower and upper covers


20


and


30


of the plug connector P, are inserted into the spaces located between the right or left arm


62


and the central protrusion


61




b


of the receptacle connector R, respectively, and the external surfaces of the sides of the upper cover


30


of the plug connector P are brought into contact with the grounding contact portions


82


of the grounding members


80


of the receptacle connector R. In this condition, the lower and upper covers


20


and


30


are grounded electrically because the mounting portions


81


of the grounding members


80


are surface-mounted on the grounding pathways of the printed circuit board B. Also, the shielding layer


53


of each coaxial cable


50


is grounded electrically as the binding plates


55


of the cable assembly C are held by and are in contact with the lower and upper covers


20


and


30


.




The cable connector according to the present invention is not limited to the above mentioned embodiment. For example, the present invention can be also embodied in such a construction as shown in FIG.


17


. This connector assembly comprises a right-angle type plug connector P′ and a receptacle connector R′, which is mountable on the printed circuit board B in a upright position. These plug and receptacle connectors are matable with each other in the direction indicated by an arrow B.




The plug connector P′ comprises a plurality of plug contacts


140


, a plug retaining member


110


, which is made of an electrically insulative material and which retains the plug contacts


140


in a lateral alignment, and lower and upper covers


120


and


130


, which are made of an electrically conductive material. Each plug contact


140


is bent in a L shape and comprises a male contact portion


141


in the front end thereof and a connection portion


142


in the rear end thereof. The plug retaining member


110


includes a plug extrusion


112


, which has an identical construction as the above mentioned embodiment (shown in FIG.


1


through FIG.


16


). The plug extrusion


112


receives and retains the male contact portions


141


of the plug contacts


140


, which are press-fit into the respective slots of the plug retaining member


110


.




The core wires


51


of the cable assembly C are soldered to the connection portions


142


, respectively. This soldering connection is rendered in the same way as in the above mentioned embodiment. The core wires


51


, which are soldered to the plug contacts


140


, the slacks


52




a


and the binding plates


55


, which are provided in the cable assembly C, are covered with the lower and upper covers


120


and


130


. In this condition, the pressing protrusions


135


of the upper cover


130


are in contact with the binding plates


55


.




The receptacle connector R′ comprises a plurality of receptacle contacts


170


, which are made of an electrically conductive material, and a receptacle retaining member


160


, which is made of an electrically insulative material. Each contact


170


, which has a shape of tuning fork, comprises a bifurcated female contact portion


171


at the front end thereof and a lead portion


172


at the rear end. The receptacle contacts


170


are press-fit into the insertion slots


161




a


of the receptacle retaining member


160


and aligned and retained in the receptacle retaining member


160


. In this condition, the female contact portions


171


of the receptacle contacts


170


face the outside through the openings of the insertion slots


161




a


, which openings are provided at the front end of the central protrusion


161


, and the lead portions


172


are surface-mounted on respective electrical pathways which are provided for signal transmission on the printed circuit board B. To position the receptacle connector R′ on the printed circuit board B for this surface-mounting, the positioning pins


163


of the receptacle retaining member


160


are inserted into the positioning holes of the printed circuit board B.




Though the following description is not illustrated in figures, the receptacle connector R′ further comprises lateral arms, which include a pair of grounding members constructed similarly to those of the receptacle connector R, which are shown in

FIGS. 15 and 16

. Therefore, when the plug and receptacle connectors P′ and R′ are engaged with each other in the direction indicated by an arrow B in the drawing, the male contact portions


141


, which are retained and strengthened by the plug extrusion


112


, are inserted into and held in the female contact portions


171


of the receptacle contacts


170


together with the plug extrusion


112


. As a result, the male contact portions


141


are in contact with the female contact portions


171


, establishing the electrical connection between the plug contacts


140


and the receptacle contacts


170


. In this condition, the external surfaces of the sides of the lower and upper covers


120


and


130


are in contact with the grounding members, which are provided in the arms of the receptacle connector R′, so the shielding layers


53


of the cable assembly C are grounded electrically through the binding plates


55


, which are in contact with the lower and upper covers


120


and


130


.




The fitting portions of the plug connectors P and P′ and the receptacle connectors R and R′, which are constructed as described above, are configured in identical shapes with identical dimensions, respectively, so they can be mated interchangeably.




The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.




RELATED APPLICATIONS




This application claims the priority of Japanese Patent Application No. 10-242688 filed on Aug. 28, 1998, which is incorporated herein by reference.



Claims
  • 1. An electrical cable connector comprising:a plurality of contacts, which are aligned and retained in a retaining member made of an electrically insulative material, each of said contacts including a cable connection portion with an upper surface, onto which a core wire of each cable is soldered; wherein: said retaining member includes a plurality of grooves having top surfaces which are aligned in a common plane, said grooves having respective receiving portions, to receive, align and retain the respective cable connection portions of said contacts, respectively, abutting respective bottoms of respective receiving portions; and when the cable connection portions of said contacts are received and retained in said receiving portions, and when said core wires are mounted on the upper surfaces of said cable connection portions, respectively, upper ends of said core wires are positioned evenly above the top surfaces of the grooves and the upper surfaces of said cable connection portions are positioned below the top surfaces of the grooves in which said receiving portions are provided.
  • 2. The electrical cable connector set forth in claim 1 wherein:all of said receiving portions are of constant depth have an identical depth which is greater than a thickness of the cable connection portions; and when said cable connection portions are received and retained in said receiving portions of constant depth, the upper surfaces of said cable connection portions are positioned below the plane in which said receiving portions of constant depth are provided, so that said core wires are placed respectively in concaves which are defined by sides of said receiving portions of constant depth and the upper surfaces of said cable connection portions.
  • 3. The electrical cable connector set forth in claim 2 wherein:said cable is a coaxial cable comprising a core wire, an inner insulating layer, which covers said core wire, an electrically conductive shielding layer, which covers said inner insulating layer, and an outer insulating layer, which covers said electrically conductive shielding layer; a plurality of said coaxial cables are stripped of said outer insulating layers to expose said electrically conductive shielding layers and are aligned to one another, so that a plurality of said coaxial cables can be aligned and retained in a plane by sandwiching said electrically conductive shielding layers with two electrically conductive binding plates; and said core wires, which are aligned and are exposed at end portions of said cables beyond portions that are sandwiched by said electrically conductive binding plates, are placed and then soldered in a single soldering step onto the upper surfaces of said cable connection portions, which are received and retained in said portions of constant depth.
  • 4. The electrical cable connector set forth in claim 3 wherein:portions of said cables between portions where said core wires are exposed and the portions which are sandwiched by said electrically conductive binding plates are stripped of said outer insulating layers and said electrically conductive shielding layers to expose said inner insulating layers; and the portions of said cables where said inner insulating layers are exposed are bent in a U or V shape to provide slack.
  • 5. The electrical cable connector set forth in claim 3, further comprising a metallic cover, which covers said retaining member aligning and retaining said contacts and said electrically conductive binding plates aligning and retaining said coaxial cables soldered to said cable connection portions; wherein:said electrically conductive binding plates are maintained in contact with said metallic cover.
  • 6. The electrical cable connector set forth in claim 5 wherein:when said cable connector is engaged with an matable connector, said metallic cover comes into contact with a grounding member of said matable connector, establishing an electrical grounding connection.
  • 7. The electrical cable connector set forth in claim 4, further comprising a metallic cover, which covers said retaining member aligning and retaining said contacts and said electrically conductive binding plates aligning and retaining said coaxial cables soldered to said cable connection portions; wherein,said electrically conductive binding plates are maintained in contact with said metallic cover.
  • 8. The electrical cable connector set forth in claim 7, wherein:when said cable connector is engaged with a matable connector, said metallic cover comes into contact with a grounding member of said matable connector, establishing an electrical grounding connection.
  • 9. An electrical cable connector comprising:a plurality of contacts, which are aligned and retained in a retaining member made of an electrically insulative material, each of said contacts including a cable connection portion with an upper surface, onto which a core wire of each cable is soldered; wherein: said retaining member includes a plurality of grooves having top surfaces which are aligned in a common plane, said grooves having respective receiving as portions, which receive, align and retain the cable connection portions of said contacts, respectively, with said cable connection portions abutting respective bottoms of respective receiving portions; the core wires on the upper surfaces of the cable connection portions, respectively, having upper ends positioned evenly above the top surfaces of said grooves in which said receiving portions are provided so that the respective upper ends of respective core wires protrude above respective receiving portions.
  • 10. An electrical cable connector as set forth in claim 9 wherein the core wires have respective lower ends received in respective portions of constant depth.
  • 11. An electrical cable connector as set forth in claim 9 or 10 wherein the contacts are flat.
Priority Claims (1)
Number Date Country Kind
10-242688 Aug 1998 JP
US Referenced Citations (8)
Number Name Date Kind
4605276 Hasircoglu Aug 1986 A
4690478 Rahrig et al. Sep 1987 A
4772223 Yasumoto Sep 1988 A
4941831 Tengler et al. Jul 1990 A
5437562 Michael Aug 1995 A
5842872 Hosler, Sr. et al. Dec 1998 A
5980308 Hu et al. Nov 1999 A
6012955 Shinchi Jan 2000 A