Information
-
Patent Grant
-
6364702
-
Patent Number
6,364,702
-
Date Filed
Wednesday, August 11, 199925 years ago
-
Date Issued
Tuesday, April 2, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Sircus; Brian
- Le; Thanh-Tam
Agents
-
CPC
-
US Classifications
Field of Search
US
- 439 492
- 439 494
- 439 497
- 439 499
- 439 579
- 439 607
- 439 874
- 439 610
-
International Classifications
-
Abstract
An electrical cable connector P comprises a plurality of contacts 40, which are aligned and retained in a retaining member 10, and each contact includes a cable connection portion 42. The core wires 51 of cables are soldered respectively onto the upper surfaces of the cable connection portions 42. The retaining member 10 includes a plurality of receiving grooves, which are formed in alignment in a plane to receive, align and retain the cable connection portions 42, respectively. When the cable connection portions 42 are received and retained in the receiving grooves, and when the core wires 51 are placed on the upper surfaces of the cable connection portions, respectively, the upper ends of the core wires 51 are positioned at a height which is above the plane in which the grooves are formed. Therefore, all the core wires 51 are heated and soldered simultaneously by pressing a pulse heater on the core wires.
Description
FIELD OF THE INVENTION
The present invention relates to an electrical cable connector which is used for electrical connection of a cable and a circuit board, a cable and a cable, and so on.
BACKGROUND OF THE INVENTION
Such electrical cable connectors have been available in various types. All of such connectors are designed such that each of the contacts constituting a connector must be connected to a core wire of a respective cable. As conventional methods for connecting the contacts of the connector to the core wires of the cables, crimping, clamping, wire soldering, etc. are well known.
Connection by crimping is performed by enclosing a respective cable with the protruding ends of each contact. If such a crimping is to be applied in the cable connection of a multiple terminal connector, which comprises a plurality of contacts aligned in a housing, then it is difficult to make the pitch of the contact alignment substantially small to realize a miniaturized connector.
Connection by clamping is performed by lancing the insulation of the core wire of a cable with a clamping portion that is provided in a contact and by holding the core wire with the clamping portion. Because of the way clamping is performed, there is a concern that the core wire may be damaged or cut during the clamping. Especially, when contacts are provided at a relatively small pitch as in a miniaturized connector with multiple terminals which is offered by the latest technology, because the cables as well as the core wires to be connected are very thin, there is a high possibility that the core wires may be damaged or cut during the clamping.
On the other hand, connection by wire soldering is not prone to cause the above mentioned problems. However, soldering the core wires one by one costs a substantial production cost. Especially, as the multi-terminalization of connectors progresses, the contact alignment pitch will become even smaller, so not only the production cost (labor hours) but also requirements for precision and reliability in the soldering are expected to increase further.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an electrical cable connector whose construction enables soldering of a plurality of contacts to the core wires of a plurality of cables in a single soldering step.
It is another object of the present invention to provide an electrical cable connector which is easy to perform the above mentioned soldering process and which offers a high reliability for the soldering connection.
It is yet another object of the present invention to provide an electrical cable connector which is suitable for connection of a plurality of coaxial cables.
It is still another object of the present invention to provide an electrical cable connector whose construction enables electrical grounding of the shielding layers of a plurality of coaxial cables in a lump.
To achieve these objectives, an electrical cable connector according to the present invention comprises a plurality of contacts, which are aligned and retained in a retaining member made of an electrically insulative material. Each of the contacts includes a cable connection portion with an upper surface, onto which a core wire of each cable is soldered. The retaining member includes a plurality of receiving grooves, which are provided in alignment in a plane to receive, align and retain the cable connection portions of the contacts, respectively. When the cable connection portions of the contacts are received and retained in the receiving grooves, and when the core wires are mounted on the upper surfaces of the cable connection portions, respectively, the upper ends of the core wires are positioned evenly above the plane in which the receiving grooves are provided.
In this cable connector, the upper ends of all the core wires, which are placed on the cable connection portions that are retained in the receiving grooves, respectively, are positioned evenly. Therefore, by bringing the heating surface of a pulse heater into contact to heat the core wires, all the core wires are soldered in a single soldering step to the cable connection portions of the contacts, respectively.
Preferably, all of the receiving grooves have an identical depth which is greater than the thickness of the cable connection portions. As a result, when the cable connection portions are received and retained in the receiving grooves, the upper surfaces of the cable connection portions are positioned below the surfaces of the receiving grooves (i.e., below the plane in which the receiving grooves are provided). Thus, the core wires are placed respectively in the concaves which are defined by the sides of the receiving grooves and the upper surfaces of the cable connection portions. This construction makes the placing and positioning of the core wires simple and precise.
The above mentioned cables can be coaxial cables, each comprising a core wire, an inner insulating layer, which covers the core wire, an electrically conductive shielding layer, which covers the inner insulating layer, and an outer insulating layer, which covers the electrically conductive shielding layer. In this case, a plurality of coaxial cables are stripped of the outer insulating layers to expose the electrically conductive shielding layers and are aligned to one another. Then, by sandwiching the exposed electrically conductive shielding layers with two electrically conductive binding plates, these coaxial cables are aligned and retained in a plane. In this condition, the core wires, which are aligned and are exposed at the end portions of the coaxial cables beyond the portions that are sandwiched by the electrically conductive binding plates, are placed and then soldered in a single soldering step easily and precisely onto the upper surfaces of the cable connection portions, which are retained in the receiving grooves.
Preferably, the portions of the coaxial cables between the portions where the core wires are exposed and the portions which are sandwiched by the electrically conductive binding plates are stripped of the outer insulating layers and of the electrically conductive shielding layers to expose the inner insulating layers, and these portions, where the inner insulating layers are exposed, are bent in a U or V shape to provide slacks. This construction prevents any external force acting on the cables from accidentally affecting the soldered portions between the core wires and the cable connection portions because such external forces can be cushioned by these slacks. Also, this construction can effectively prevents any external force which may be created from displacement of the electrically conductive binding plates from affecting the soldered portions because the slacks can absorb such displacement.
In addition, this cable connector is provided with a metallic cover to cover the retaining member and the electrically conductive binding plates. Preferably, the electrically conductive binding plates are maintained in contact with the metallic cover to establish an electrical connection. Furthermore, when this connector is engaged with an matable connector, the metallic cover comes into contact with a grounding member which is provided in the matable connector. Thereby, an electrical grounding connection is established when the connectors are engaged. In this construction, the electrically conductive binding plates are fixed and retained in the cover to prevent any external force from accidentally affecting the soldered portions between the core wires and the cable connection portions, and the shielding layers of the cables are grounded electrically through the electrically conductive binding plates and the metallic cover.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only and thus are not limitative of the present invention and wherein:
FIG. 1
shows a cross-sectional view of a plug connector half (referred to as “plug connector”), which constitutes an electrical cable connector according to the present invention, and a receptacle connector half (referred to as “receptacle connector”), which is matable with the plug connector, taken along line I—I in FIG.
2
and also line I—I in
FIG. 15
;
FIG. 2
shows a partially cut away plan view and a front view of the plug connector;
FIG. 3
shows a plan view and a front view of a retaining member of the plug connector (referred to as “plug retaining member”);
FIG. 4
shows a sectional view of the plug retaining member, taken along line IV—IV in
FIG. 3
;
FIG. 5
shows a sectional view of the plug retaining member, taken along line V—V in
FIG. 4
;
FIG. 6
shows a sectional view of the plug retaining member, taken along line VI—VI in
FIG. 4
;
FIG. 7
shows a plan view, a front view and a side view of a lower cover;
FIG. 8
shows a plan view showing the plug retaining member being mounted in the lower cover;
FIG. 9
shows a sectional view taken along line IX—IX in
FIG. 8
;
FIG. 10
shows a sectional view taken along line X—X in
FIG. 9
;
FIG. 11
shows a sectional view taken along line XI—XI in
FIG. 9
;
FIG. 12
shows a plan view, a front view and a side view of a cable assembly;
FIG. 13
shows a plan view and an enlarged sectional view of an end portion of the cable assembly;
FIG. 14
shows a plan view, a front view and a side view of an upper cover;
FIG. 15
shows a plan view and a front view of the receptacle connector;
FIG. 16
shows a bottom view, a back view and a side view of the receptacle connector; and
FIG. 17
shows a cross-sectional view of a plug connector and a receptacle connector, which plug connector constitutes another embodiment of cable connector according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1
shows a plug connector P and a receptacle connector R, which are matable with each other. Here, the plug connector P constitutes an electrical cable connector according to the present invention. Also,
FIG. 2
shows the plug connector P, and
FIGS. 15 and 16
show the receptacle connector R.
FIG. 1
is a cross-sectional view taken along line I—I in FIG.
2
and also along line I—I in FIG.
15
.
The plug connector P comprises metallic lower and upper covers
20
and
30
, a plug retaining member
10
, which is formed of an electrically insulative resin and placed between the two covers
20
and
30
, a plurality of plug contacts
40
, which are aligned to one another on a plane and retained in the plug retaining member
10
, and a cable assembly C, whose cables are soldered to the plug contacts
40
respectively and extend outward from the rear end of the plug contacts
40
.
The plug retaining member
10
is formed by molding as a one body including a main body
11
, right and left front protrusions
16
a
, each of which extends forward from a front end on the lateral sides, and right and left rear protrusions
16
b
, each of which extends backward from a rear end on the lateral sides as shown in
FIGS. 3 and 4
. In addition, the plug retaining member
10
is formed with a plate-like plug extrusion
12
, which extends forward from the main body
11
between the right and left front protrusions
16
a
, and with a central extrusion
15
, which extends backward from the lower central portion of the main body
11
between the right and left rear protrusions
16
b
. A central groove
13
is provided extending laterally in the upper face of the main body
11
, and a plurality of slots
14
are provided extending axially (i.e., in the direction of the axis of symmetry) across the central groove
13
.
FIG. 5
shows a sectional view of this part of the main body
11
, taken along line V—V in FIG.
4
. The plurality of slots
14
are deeper than the central groove
13
, and the slot bottoms
14
a
of the slots
14
are positioned below the groove bottom
13
a
of the central groove
13
. Therefore, in the central groove
13
, the groove bottom
13
a
is the surface from which the slots
14
are guttered. Furthermore, the slot bottoms
14
a
are continuous to the bottom surfaces of through-holes
11
a
which are provided passing through the main body
11
to the plug extrusion
12
. As shown in
FIG. 6
, which is a sectional view taken along line VI—VI in
FIG. 4
, the through-holes
11
a
are continuous to slots
12
a
, respectively, which are provided in the lower side of the plug extrusion
12
.
It is clear from the drawing that the slots
14
, the through-holes
11
a
and the slots
12
a
are continuous, respectively, in the axial direction, and these axially continuous slots, which are used for insertion of electrical contacts (each slot is referred to as “contact insertion slot”), are aligned laterally. Each of the plug contacts
40
is press-fit from the rear of the main body
11
into a respective contact insertion slot, so a male contact portion
41
, which is the front end portion of each plug contact
40
, is received and retained in a respective slot
12
a
while a connection portion
42
, which is the rear end portion of each plug contact
40
, is received and retained in a respective slot
14
(for example, refer to FIGS.
1
and
9
). As shown in
FIG. 11
, the male contact portions
41
are received and retained in the slots
12
a
of the plug extrusion
12
, so the plug extrusion
12
serves to support and reinforce the male contact portions
41
.
As shown in
FIG. 8
, this plug retaining member
10
(i.e., the plug retaining member
10
with the plug contacts
40
press-fit therein) is then mounted in the lower cover
20
, which is also shown in detail in FIG.
7
. The lower cover
20
comprises a rectangular flat bottom portion
21
, lateral side walls
22
and a rear wall
23
, each of which is bent upward from the bottom portion
21
. Each lateral side wall
22
includes a concave portion
22
a
, which is recessed inward, and an engagement slot
22
b
, which extends axially on the lower side. When the plug retaining member
10
is being mounted into the cover, the plug retaining member
10
fits to the lateral side walls
22
and the rear wall
23
because each side of the plug retaining member
10
meets a respective concave portion
22
a
, which functions as a positioning guide.
The bottom portion
21
includes a lateral pair of contact tabs
25
, which are formed by incising the rear part of the bottom portion
21
on the right and left sides and by bending the incised portions upward as shown in FIG.
7
. When the plug retaining member
10
is mounted in the lower cover
20
, each of the contact tabs
25
is positioned between the central extrusion
15
and the right or left rear protrusion
16
b
of the plug retaining member
10
as shown in
FIG. 8
, and the ends of the contact tabs
25
are above the upper surface of the central extrusion
15
. The front of the lower cover
20
is open, so the plug extrusion
12
are exposed forward.
FIG. 9
shows the condition of the plug connector in which the plug retaining member
10
is mounted in the lower cover
20
in a sectional view taken along line IX—IX in FIG.
8
. Now, the cable assembly C, which is shown in detail in
FIG. 12
, is connected to the connection portions
42
of the plug contacts
40
by soldering. The cable assembly C comprises a plurality of coaxial cables
50
, which are aligned on a plane and are sandwiched between a pair of upper and lower binding plates
55
.
As shown in
FIG. 13
(B), each of the coaxial cables
50
comprises an inner conductor (or core wire)
51
, which is positioned centrally, an inner insulating layer
52
, which surrounds the core wire
51
, a braided outer conductor (or shielding layer)
53
, which surrounds the inner insulating layer
52
, and an outer insulating layer
54
, which covers the shielding layer
53
. The cable assembly C is assembled by stripping respective layers of each coaxial cable
50
in a stair fashion, by aligning the coaxial cables
50
on a plane, by sandwiching the portions of the coaxial cables
50
where the shielding layers
53
are exposed with the binding plates
55
and by soldering them with a solder
56
. Furthermore, the core wires
51
, which are positioned at the front end of the cable assembly C, are coated with the solder. Moreover, the front ends of the core wires
51
are sandwiched with laminated films
59
to prevent deformation of the core wires
51
for the purpose of maintaining their relative positions intact. Before the cable assembly C is soldered to the plug connector, the end portions of the core wires
51
are cut away at the position indicated by a chain line Z—Z in the drawing. As shown in
FIG. 13
(A), the portions where the inner insulating layers
52
are exposed are bent in a U or V shape so that the coaxial cables are provided with slacks
52
a.
The cable assembly C, which is assembled as described above and removed of the front end portions of the core wires
51
after being cut at the chain line Z—Z, is now soldered to the plug connector by a pulse heater, as shown in FIG.
9
. In this soldering process, at first, the core wires
51
, which are exposed at the front end of the cable assembly C, are mounted on the connection portions
42
of the plug contacts
40
, which are retained in the plug retaining member
10
(refer to
FIG. 10
, which shows a sectional view taken along line X—X).
As mentioned previously, the connection portions
42
of the plug contacts
40
are press-fit in the slots
14
of the plug retaining member
10
. In this condition, the depth of the slots
14
(i.e., the vertical dimension from an upper end of the slot
14
or from the groove bottom
13
a
of the central groove
13
to the slot bottom
14
a
of the slot
14
) is greater than the vertical thickness of the connection portions
42
of the contacts, so the upper surfaces of the connection portions
42
are positioned below the groove bottom
13
a
of the central groove
13
. As a result, groove concaves opening upward are formed by the sides of the slots
14
and the upper surfaces of the connection portions
42
as shown in FIG.
10
. The core wires
51
are placed into these groove concaves precisely. When the core wires
51
are mounted on the connection portions
42
of the contacts, because the difference between the depth of the slots
14
and the vertical thickness of the connection portions
42
is smaller than the diameter of the core wires
51
, the upper tips of the core wires
51
are positioned above the groove bottom
13
a
of the central groove
13
as shown in FIG.
10
.
In this condition, where the core wires
51
are mounted on the connection portions
42
of the contacts, the lower surface
5
a
of a heater chip
5
of the pulse heater is lowered and pressed on the core wires
51
to heat the core wires
51
with the heater chip
5
so as to melt the solder coating, which is provided over the core wires
51
, and to solder the core wires
51
to the connection portions
42
. For this soldering process, the heater chip
5
is designed with a flat lower surface
5
a
which is insertable into the central groove
13
of the plug retaining member
10
. Therefore, the lower surface
5
a
is pressed directly onto the core wires
51
only by inserting the heater chip
5
into the central groove
13
. This is a simple way which enables the soldering of all the core wires
51
in a single soldering step.
Then, the binding plates
55
of the cable assembly C, whose core wires
51
are soldered to the connection portions
42
of the contacts, are positioned in the rear part of the plug retaining member
10
. In other words, the binding plates
55
are mounted over the contact tabs
25
of the lower cover
20
and the central extrusion
15
of the plug retaining member
10
, which is in the lower cover
20
. In this condition, the binding plates
55
are in contact with the contact tabs
25
.
Now, the upper cover
30
, which is shown in
FIG. 14
, is mounted. The upper cover
30
comprises a rectangular flat top portion
31
, lateral front side walls
32
, rear side walls
33
and a rear wall
34
, each of which is bent downward from the top portion
31
. Each front side wall
32
includes an engaging portion
32
a
, which is bent inward, and each rear side wall
33
includes an engaging protrusion
33
a
, which protrudes forward. The top portion
31
includes a lateral pair of pressing protrusions
35
, which are formed by incising the rear part of the top portion
31
on the right and left sides and by bending the incised portions downward as shown in the drawing. Each pressing protrusion
35
has a taper
35
a
at the front end thereof, which taper is designed to increase the height of the pressing protrusions
35
gradually toward the rear.
This upper cover
30
is placed on the lower cover
20
(which includes the plug retaining member
10
and the cable assembly C) with the front side walls
32
being placed outside the concave portions
22
a
of the lower cover
20
, and the upper cover is then slid forward. As a result, the engaging portions
32
a
of the front side walls
32
enter the engagement slots
22
b
of the lateral side walls
22
of the lower cover
20
shown in
FIG. 7
, so the lower and upper covers
20
and
30
are engaged firmly with each other. At the same time, the engaging protrusions
33
a
of the rear side walls
33
enter the engaging slots (not shown) which are provided in the rear of the plug retaining member
10
, so the upper cover
30
and the plug retaining member
10
are also engaged with each other. At this moment, the pressing protrusions
35
being led by the tapers
35
a
come onto the binding plates
55
and press the binding plates
55
downward. In this condition, the binding plates
55
is securely in contact with the pressing protrusions
35
and with the contact tabs
25
of the lower cover
20
.
In this way, the plug connector is assembled with the binding plates
55
fixedly retained in the lower and upper covers
20
and
30
. In this assembled condition, the slacks
52
a
of the cable assembly C are located between the binding plates
55
and the exposed core wires
51
, which are soldered. This condition prevents any external force acting on the cable assembly C from accidentally affecting the electrical connection of the core wires
51
because such external forces are blocked by the binding plates
55
or absorbed by the slacks
52
a
. Therefore, this plug connector offers a high reliability avoiding any connection failure at the soldered parts.
On the other hand, the receptacle connector R, whose exterior appearance is shown in
FIGS. 15 and 16
, comprises a plurality of electrically conductive receptacle contacts
70
, which are press-fit and aligned in an electrically insulative receptacle retaining member
60
as shown in
FIG. 1
, which is a sectional view taken along line I—I in FIG.
15
. Each receptacle contact
70
has a female contact portion
71
, which is shaped like a tuning fork, and a rear lead portion
72
, which is used for surface mounting.
The receptacle retaining member
60
is formed by molding as a one body including a main body
61
, arms
62
, which are provided on the right and left sides of the main body
61
, and a central protrusion
61
b
, which extends forward between the right and left arms
62
. A plurality of insertion slots
61
a
are provided laterally in the main body
61
to receive and retain the receptacle contacts
70
, which are press-fit into the slots, and the insertion slots
61
a
are open at the front end of the central protrusion
61
b
. Therefore, the female contact portions
71
of the receptacle contacts
70
in the insertion slots
61
a
of the main body
61
face the outside through the openings of the central protrusion
61
b
while the lead portions
72
of the receptacle contacts
70
extend in the opposite direction to the outside of the main body
61
. An electrically grounding member
80
is provided fittingly in each arm
62
, and this grounding member
80
comprises a grounding contact portion
82
, which extends from the inside of a respective arm
62
toward the central protrusion
61
b
, and a mounting portion
81
, which protrudes rearward from the arm
62
. The lower faces of the mounting portions
81
are positioned at the same level as the lower faces of the lead portions
72
of the receptacle contacts
70
.
A pair of positioning pins
63
are provided on the rear lower face of the receptacle retaining member
60
. These positioning pins
63
are used to position the receptacle connector R on a printed circuit board B as shown in FIG.
1
. When the receptacle connector R is mounted on the printed circuit board B, the lower faces of the lead portions
72
of the receptacle contacts
70
and the lower faces of the mounting portions
81
of the grounding members
80
are surface-mounted on electrical pathways which are provided on the printed circuit board B for signal transmission and for grounding, respectively.
The plug connector P and the receptacle connector R, both of which are constructed as described above, are engaged with each other for electrical connection in the direction indicated by an arrow A in FIG.
1
. When they are brought into engagement, the plug extrusion
12
retaining the male contact portions
41
of the plug contacts
40
in the slots
12
a
of the plug connector P is inserted into the female contact portions
71
of the receptacle contacts
70
of the receptacle connector R. As a result, the female contact portions
71
hold the plug extrusion
12
together with the male contact portions
41
, so the female contact portions
71
and the male contact portions
41
are in contact with each other, establishing the electrical connection between the plug contacts
40
and the receptacle contacts
70
. There is no possibility of deformation of the plug contacts
40
during the engagement even though they are thin members because the plug contacts
40
are supported and strengthened by the plate-like plug extrusion
12
and inserted together with the plug extrusion
12
into the female contact portions
71
.
Furthermore, when both the connectors P and R are intermated, the right and left front protrusions
16
a
of the plug retaining member
10
, which are surrounded by the lower and upper covers
20
and
30
of the plug connector P, are inserted into the spaces located between the right or left arm
62
and the central protrusion
61
b
of the receptacle connector R, respectively, and the external surfaces of the sides of the upper cover
30
of the plug connector P are brought into contact with the grounding contact portions
82
of the grounding members
80
of the receptacle connector R. In this condition, the lower and upper covers
20
and
30
are grounded electrically because the mounting portions
81
of the grounding members
80
are surface-mounted on the grounding pathways of the printed circuit board B. Also, the shielding layer
53
of each coaxial cable
50
is grounded electrically as the binding plates
55
of the cable assembly C are held by and are in contact with the lower and upper covers
20
and
30
.
The cable connector according to the present invention is not limited to the above mentioned embodiment. For example, the present invention can be also embodied in such a construction as shown in FIG.
17
. This connector assembly comprises a right-angle type plug connector P′ and a receptacle connector R′, which is mountable on the printed circuit board B in a upright position. These plug and receptacle connectors are matable with each other in the direction indicated by an arrow B.
The plug connector P′ comprises a plurality of plug contacts
140
, a plug retaining member
110
, which is made of an electrically insulative material and which retains the plug contacts
140
in a lateral alignment, and lower and upper covers
120
and
130
, which are made of an electrically conductive material. Each plug contact
140
is bent in a L shape and comprises a male contact portion
141
in the front end thereof and a connection portion
142
in the rear end thereof. The plug retaining member
110
includes a plug extrusion
112
, which has an identical construction as the above mentioned embodiment (shown in FIG.
1
through FIG.
16
). The plug extrusion
112
receives and retains the male contact portions
141
of the plug contacts
140
, which are press-fit into the respective slots of the plug retaining member
110
.
The core wires
51
of the cable assembly C are soldered to the connection portions
142
, respectively. This soldering connection is rendered in the same way as in the above mentioned embodiment. The core wires
51
, which are soldered to the plug contacts
140
, the slacks
52
a
and the binding plates
55
, which are provided in the cable assembly C, are covered with the lower and upper covers
120
and
130
. In this condition, the pressing protrusions
135
of the upper cover
130
are in contact with the binding plates
55
.
The receptacle connector R′ comprises a plurality of receptacle contacts
170
, which are made of an electrically conductive material, and a receptacle retaining member
160
, which is made of an electrically insulative material. Each contact
170
, which has a shape of tuning fork, comprises a bifurcated female contact portion
171
at the front end thereof and a lead portion
172
at the rear end. The receptacle contacts
170
are press-fit into the insertion slots
161
a
of the receptacle retaining member
160
and aligned and retained in the receptacle retaining member
160
. In this condition, the female contact portions
171
of the receptacle contacts
170
face the outside through the openings of the insertion slots
161
a
, which openings are provided at the front end of the central protrusion
161
, and the lead portions
172
are surface-mounted on respective electrical pathways which are provided for signal transmission on the printed circuit board B. To position the receptacle connector R′ on the printed circuit board B for this surface-mounting, the positioning pins
163
of the receptacle retaining member
160
are inserted into the positioning holes of the printed circuit board B.
Though the following description is not illustrated in figures, the receptacle connector R′ further comprises lateral arms, which include a pair of grounding members constructed similarly to those of the receptacle connector R, which are shown in
FIGS. 15 and 16
. Therefore, when the plug and receptacle connectors P′ and R′ are engaged with each other in the direction indicated by an arrow B in the drawing, the male contact portions
141
, which are retained and strengthened by the plug extrusion
112
, are inserted into and held in the female contact portions
171
of the receptacle contacts
170
together with the plug extrusion
112
. As a result, the male contact portions
141
are in contact with the female contact portions
171
, establishing the electrical connection between the plug contacts
140
and the receptacle contacts
170
. In this condition, the external surfaces of the sides of the lower and upper covers
120
and
130
are in contact with the grounding members, which are provided in the arms of the receptacle connector R′, so the shielding layers
53
of the cable assembly C are grounded electrically through the binding plates
55
, which are in contact with the lower and upper covers
120
and
130
.
The fitting portions of the plug connectors P and P′ and the receptacle connectors R and R′, which are constructed as described above, are configured in identical shapes with identical dimensions, respectively, so they can be mated interchangeably.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
RELATED APPLICATIONS
This application claims the priority of Japanese Patent Application No. 10-242688 filed on Aug. 28, 1998, which is incorporated herein by reference.
Claims
- 1. An electrical cable connector comprising:a plurality of contacts, which are aligned and retained in a retaining member made of an electrically insulative material, each of said contacts including a cable connection portion with an upper surface, onto which a core wire of each cable is soldered; wherein: said retaining member includes a plurality of grooves having top surfaces which are aligned in a common plane, said grooves having respective receiving portions, to receive, align and retain the respective cable connection portions of said contacts, respectively, abutting respective bottoms of respective receiving portions; and when the cable connection portions of said contacts are received and retained in said receiving portions, and when said core wires are mounted on the upper surfaces of said cable connection portions, respectively, upper ends of said core wires are positioned evenly above the top surfaces of the grooves and the upper surfaces of said cable connection portions are positioned below the top surfaces of the grooves in which said receiving portions are provided.
- 2. The electrical cable connector set forth in claim 1 wherein:all of said receiving portions are of constant depth have an identical depth which is greater than a thickness of the cable connection portions; and when said cable connection portions are received and retained in said receiving portions of constant depth, the upper surfaces of said cable connection portions are positioned below the plane in which said receiving portions of constant depth are provided, so that said core wires are placed respectively in concaves which are defined by sides of said receiving portions of constant depth and the upper surfaces of said cable connection portions.
- 3. The electrical cable connector set forth in claim 2 wherein:said cable is a coaxial cable comprising a core wire, an inner insulating layer, which covers said core wire, an electrically conductive shielding layer, which covers said inner insulating layer, and an outer insulating layer, which covers said electrically conductive shielding layer; a plurality of said coaxial cables are stripped of said outer insulating layers to expose said electrically conductive shielding layers and are aligned to one another, so that a plurality of said coaxial cables can be aligned and retained in a plane by sandwiching said electrically conductive shielding layers with two electrically conductive binding plates; and said core wires, which are aligned and are exposed at end portions of said cables beyond portions that are sandwiched by said electrically conductive binding plates, are placed and then soldered in a single soldering step onto the upper surfaces of said cable connection portions, which are received and retained in said portions of constant depth.
- 4. The electrical cable connector set forth in claim 3 wherein:portions of said cables between portions where said core wires are exposed and the portions which are sandwiched by said electrically conductive binding plates are stripped of said outer insulating layers and said electrically conductive shielding layers to expose said inner insulating layers; and the portions of said cables where said inner insulating layers are exposed are bent in a U or V shape to provide slack.
- 5. The electrical cable connector set forth in claim 3, further comprising a metallic cover, which covers said retaining member aligning and retaining said contacts and said electrically conductive binding plates aligning and retaining said coaxial cables soldered to said cable connection portions; wherein:said electrically conductive binding plates are maintained in contact with said metallic cover.
- 6. The electrical cable connector set forth in claim 5 wherein:when said cable connector is engaged with an matable connector, said metallic cover comes into contact with a grounding member of said matable connector, establishing an electrical grounding connection.
- 7. The electrical cable connector set forth in claim 4, further comprising a metallic cover, which covers said retaining member aligning and retaining said contacts and said electrically conductive binding plates aligning and retaining said coaxial cables soldered to said cable connection portions; wherein,said electrically conductive binding plates are maintained in contact with said metallic cover.
- 8. The electrical cable connector set forth in claim 7, wherein:when said cable connector is engaged with a matable connector, said metallic cover comes into contact with a grounding member of said matable connector, establishing an electrical grounding connection.
- 9. An electrical cable connector comprising:a plurality of contacts, which are aligned and retained in a retaining member made of an electrically insulative material, each of said contacts including a cable connection portion with an upper surface, onto which a core wire of each cable is soldered; wherein: said retaining member includes a plurality of grooves having top surfaces which are aligned in a common plane, said grooves having respective receiving as portions, which receive, align and retain the cable connection portions of said contacts, respectively, with said cable connection portions abutting respective bottoms of respective receiving portions; the core wires on the upper surfaces of the cable connection portions, respectively, having upper ends positioned evenly above the top surfaces of said grooves in which said receiving portions are provided so that the respective upper ends of respective core wires protrude above respective receiving portions.
- 10. An electrical cable connector as set forth in claim 9 wherein the core wires have respective lower ends received in respective portions of constant depth.
- 11. An electrical cable connector as set forth in claim 9 or 10 wherein the contacts are flat.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-242688 |
Aug 1998 |
JP |
|
US Referenced Citations (8)