Electrical cable with grounding means

Information

  • Patent Grant
  • 6630624
  • Patent Number
    6,630,624
  • Date Filed
    Thursday, November 8, 2001
    22 years ago
  • Date Issued
    Tuesday, October 7, 2003
    20 years ago
Abstract
An electrical cable (1) adapted for an electrical connector (2) having a number of terminals, has two cable subassemblies (10) each having two signal wires (101) and a metal braid (102) wrapping up thereabout, and a number of drain wires (13, 14) positioned among the two cable subassemblies and conductively contacting with the metal braids. Each drain wire has a center conductor and a semiconductive layer (134) extruded around the center conductor. Distances between center lines of the drain wires and the signal wires are equal to pitches of the terminals of the electrical connector for facilitating soldering procedure.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an electrical cable, and particularly to an electrical cable which provides an improved grounding means.




2. Description of Prior Art




Referring to

FIGS. 4 and 5

, a conventional electrical cable assembly includes an electrical connector


50


having a plurality of terminals


51


with equal pitches therebetween and an electrical cable


40


connecting therewith for transmitting signals. The electrical cable


40


comprises a pair of cable subassemblies


41


. Each cable subassembly


41


includes two signal wires


42


with two outer non-insulated grounding drain wires


43


and a conductive layer


44


surrounding the signal wires


42


and the outer non-insulated grounding drain wires


43


. The conductive layer


44


electrically contacts with the outer non-insulated grounding drain wires


43


and ends of the non-insulated grounding drain wires together with ends of signal wires are respectively soldered with corresponding terminals


51


of the electrical connector


50


, thus to provide signals with high quality during transmitting. The drain wires are made of metal material, such as copper or copper alloy, aluminum or aluminum alloy, tin-copper alloy, and other metal conductors. However, when the drain wires should be soldered to grounding terminals of the electrical connector, operators have to align the drain wires with the corresponding grounding terminals respectively, which complicates the manufacturing process as well as impairs the manufacturing efficiency. Additionally, such a kind of electrical cable needs considerable non-insulated grounding drain wires, which increases the manufacturing cost.




Hence, an improved grounded electrical cable is required to overcome the disadvantages of the prior art.




BRIEF SUMMARY OF THE INVENTION




Accordingly, the object of the present invention is to provide an electrical cable having an improved grounding means which reduces the cost of the electrical cable and simplifies the manufacturing process thereof.




In order to achieve the object above-mentioned, an electrical cable in accordance with the present invention, which is used with an electrical connector having ground and signal terminals, includes a pair of cable subassemblies parallel to each other, a middle drain wire positioned between the two cable subassemblies and two outer drain wires arranged at outermost sides of the two cable subassemblies, both the middle drain wire and the outer drain wires conductively contacting with the metal braids of the cable subassemblies, and an jacket covering the drain wires and the cable subassemblies. Each cable subassembly comprises two signal wires each having a signal conductor and an insulating layer surrounding the signal conductor, and a metal braid wrapping up the two signal wires. Each drain wire comprises a center conductor and a layer made from semiconductive material being extruded around the center conductor. Pitches between every two adjacent center conductor and signal conductor are equal to pitch between every two signal conductors in a same cable subassembly.




Other objects, advantages and novel features of the invention will become more apparent from the following detailed description of the present embodiment when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded, perspective view of an electrical cable used with an electrical connector in accordance with the present invention;





FIG. 2

is a top plan view of an electrical cable shown in

FIG. 1

;





FIG. 3

is a cross-sectional view of the electrical cable shown in

FIG. 2

;





FIG. 4

is a top plan view of a conventional shielded cable; and





FIG. 5

is a cross-sectional view of the conventional shielded cable shown in FIG.


4


.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIGS. 1 through 3

, an electrical cable


1


in accordance with the present invention is adapted for terminating with a Serial Advanced Technology Attachment (ATA) connector


2


for signal transmission. The ATA connector


2


has a plurality of ground terminals


21


,


22


and


23


, and a plurality of signal terminals


24


accommodated therein. The pitches between the adjacent terminals are equal.




The electrical cable


1


comprises two cable subassemblies


10


, one middle drain wire


13


and two outer drain wires


14


parallel arranged among the two cable subassemblies


10


, and an insulating jacket


12


covering both the two cable subassemblies


10


and the drain wires


13


,


14


.




Each cable subassemblies


10


comprises a pair of signal wires


101


and a metal braid


102


surrounding the two signal wires


101


thereabout. The signal wire


101


includes a signal conductor


103


for transmitting data and an insulating layer


104


wrapping up the signal conductor


103


. The middle drain wire


13


is positioned between inner sides of the neighboring cable subassemblies


10


, and the two outer drain wires


14


are arranged at outer sides of the two cable subassemblies


10


. Each drain wire


13


,


14


comprises a center tin-copper conductor


133


and a layer


134


made from semiconductive material extruded around the center tin-copper conductor


133


. Both the middle drain wire


13


and the outer drain wires


14


contact with the metal braids


102


of the cable subassemblies


10


through the semiconductive layers


134


thereof to achieve the grounding function. Ends of the signal wires


101


are soldered with the corresponding signal terminals


24


of the ATA connector


2


and the center tin-copper conductors


133


of the drain wires


13


,


14


are soldered respectively with the corresponding ground terminals


21


,


22


,


23


. Center lines of the signal wires


101


and the drain wires


13


,


14


are fall on the same plane, and the distances between every two center lines are average and equal to the pitches of the terminals of the Serial ATA connector


2


.




It is well known in the art that the semiconductive material is such a material that the electrical conductivity thereof are greater than insulators but less than good conductors, and the unit area impedance thereof changes when it is affected by light, heat or electricity. Comparing with the prior arts, the usage of the semiconductive material can increase the diameter of the drain wire


13


,


14


so as to achieve a same distance between the center conductors of the drain wires


13


,


14


and the signal wires


101


as the pitch of the terminals of the Serial ATA connector


2


for facilitating the soldering procedure. That is, using the semiconductive material to be extruded around the center conductors of the drain wires can adjust the distances between the drain wires and the signal wires to match the pitch which is required in any applications.




It is to be understood, however, that even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.



Claims
  • 1. An electrical cable adapted for terminating with an electrical connector having ground and signal terminals, comprising:a pair of cable subassemblies arranged side by side, each cable subassembly having two signal wires and a metal braid wrapping up the two signal wires, the signal wire having a signal conductor in a center surrounded by an insulating layer; three drain wires respectively positioned between and outside the two cable subassemblies and conductively contacting with the metal braids thereof, each drain wire comprising a center conductor and a semiconductive layer extruded around the center conductor, a spacing between the center conductor and an adjacent signal conductor being equal to a pitch between the two signal conductors of the cable subassembly; and an outer insulating jacket surrounding the pair of cable subassemblies and the drain wires.
  • 2. The electrical cable as claimed in claim 1, wherein center lines of the drain wires and the signal wires are parallel to each other and fall on a same plane.
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Number Name Date Kind
4096346 Stine et al. Jun 1978 A
4234759 Harlow Nov 1980 A
4281212 Bogese, II Jul 1981 A
4383725 Bogese et al. May 1983 A
4424403 Bogese, II Jan 1984 A
4588852 Fetterolf et al. May 1986 A
5208426 Kennedy et al. May 1993 A
5416268 Ellis May 1995 A
5872334 Trazyik Feb 1999 A
5928028 Orsley et al. Jul 1999 A
5964620 Takahashi et al. Oct 1999 A
6031185 Bouveret et al. Feb 2000 A
6273753 Ko Aug 2001 B1
Foreign Referenced Citations (2)
Number Date Country
0784327 Jan 1997 EP
2646276 Oct 1990 FR