This application is based on and claims priority under 35 U.S.C. ยง 119 to Korean Patent Application No. 10-2018-0117718, filed on Oct. 2, 2018, in the Korean Intellectual Property Office, the disclosure of which is incorporated by reference herein in its entirety.
The present invention relates to a clamping device for grasping a panel, and more particularly, to an electric clamping device that can reduce an overall size, improve a grasping torque through an improved driving force transfer structure, and stably grasp a panel of various thicknesses.
In general, a clamping device is a device for fixing a panel when performing a processing operation such as a transportation operation of a panel, a cutting operation, and a welding operation, and grasping torques or grasping portions may be different according to a sectional thickness of a panel in each processing operation, and structures of the clamping device may be also different.
A conventional clamping device grasped a panel mainly using a cylinder using a pneumatic pressure or a hydraulic pressure. However, such a clamping device has an increased size because of a pneumatic or hydraulic pressure supply pipe for an operation of the cylinder as well as a size of the cylinder and has a complicated operating structure.
Further, in order to change a grasping torque to grasp panels of various thicknesses, there is a problem that a driving force transfer mechanism is changed or that a separate clamping device having different grasping torques should be provided.
Accordingly, it is necessary to develop a driving force transfer mechanism capable of improving or changing a grasping torque so as to grasp panels of various thicknesses while having the above structure.
The present invention has been made in view of the above problem and provides an electric clamping device that can reduce an overall size by using a motor as a drive source and that can greatly improve a grasping torque by applying a sliding crank, a guide groove, and a transformed toggle link.
The present invention further provides an electric clamping device that can increase a movement range of a clamp body through a guide groove formed with a curved line and a straight line and that can diversify a thickness of a panel that can grasp without changing a driving force transfer mechanism by using an elastic link.
In accordance with an aspect of the present invention, an electric clamping device includes a main body; a drive motor for providing a driving force; a driving force transfer portion for converting and transferring a magnitude of a driving force of the drive motor; a sliding crank having one side connected to the driving force transfer portion and for converting a rotational motion of the driving force transfer portion to a reciprocating motion; a toggle link having one side connected to the other side of the sliding crank and including an elastically deformable link; and a clamp having one side connected to the toggle link and having the other side for clamping or unclamping an object.
The driving force transfer portion may be formed with engagement of a plurality of gears, and an end gear connected to the sliding crank among the plurality of gears may have a speed slower than a rotational speed of the drive motor and a driving force larger than that of the drive motor.
The sliding crank may include a crank arm having one side connected to the end gear of the driving force transfer portion and coupled apart in a radial direction from the rotation center of the end gear and having the other side coupled to the toggle link; a crank slider formed between one side and the other side of the crank arm and spaced apart from an imaginary straight line connecting one side and the other side of the crank arm; and a guide groove formed in the main body and for providing a movement path of the crank slider.
The guide groove may include a curve section formed adjacent to the end gear and a straight section extended from the curve section.
One side of the crank arm may perform a rotational reciprocating motion along a rotation of the end gear, and the other side of the crank arm may perform a linear reciprocating motion along the guide groove.
The toggle link may include an elastic link having one side connected to the other side of the crank arm and capable of being elastically deformed; and a rotation link having one side connected to the other side of the elastic link and having the other side connected to the clamp and that fixes a position of a connecting portion and that rotatably connects the connecting portion and for clamping or unclamping the clamp according to an operation of the elastic link.
The elastic link may have a central portion thicker than both end portions, and in the central portion, a plurality of slits intersecting an imaginary straight line may be formed toward the imaginary straight line connecting connection portions of one side and the other side of the elastic link.
The plurality of slits may be formed not to overlap with each other at a predetermined interval in an imaginary straight line direction.
The plurality of slits may be formed in a wave shape.
The clamp may include a clamp body having one side connected to the rotation link and that fixes a position of a connecting portion and that rotatably connects the connecting portion; a clamp tip protruded from the other side of the clamp body and contacting the object; a locator body positioned within a radius of rotation of the clamp body and fixed to the body; and a locator tip protruded from the locator body and positioned to correspond to a position of the clamp tip according to a rotation of the clamp body and for grasping the object together with the clamp tip.
The objects, features, and advantages of the present invention will be more apparent from the following detailed description in conjunction with the accompanying drawings, in which:
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. The same reference numbers are used throughout the drawings to refer to the same or like parts. Further, detailed descriptions of well-known functions and structures incorporated herein may be omitted to avoid obscuring the subject matter of the present invention.
With reference to
The main body 100 according to an embodiment of the present invention may have a housing form that receives the driving force transfer portion 300, the sliding crank 400, and the toggle link 500. The main body 100 may protect an operation of the driving force transfer portion 300, the sliding crank 400, and the toggle link 500 so as not to be interfered by an external force while forming an external form of the electric clamping device 10.
The drive motor 200 according to an embodiment of the present invention provides a driving force for operating the driving force transfer portion 300, the sliding crank 400, and the toggle link 500 and may be received in the main body 100 and be exposed to the outside of the main body 100. The drive motor 200 may be a servo motor capable of adjusting a rotation direction and the number of revolutions, but the present invention is not limited thereto and various types of motors such as a direct current (DC) motor, alternating current (AC) motor, induction motor, and brushless motor may be used.
Hereinafter, a specific structure of the electric clamping device 10 according to an embodiment of the present invention will be described with reference to
With reference to
Although a case is described in which a spur gear is applied as an example of the driving force transfer portion 300 according to the embodiment of the present invention, any gear having a configuration that may transfer a driving force of the drive motor 200 is available and the present invention is not limited thereto. For example, as the driving force transfer portion 300, a worm wheel and worm gear structure or a helical gear may be applied.
The sliding crank 400 according to the embodiment of the present invention may include a crank arm 410, a crank slider 420, and a guide groove 430. One side of the sliding crank 400 is connected to the end gear 310 of the driving force transfer portion 300 and the other side thereof is connected to the toggle link 500 to be described later, and as the crank slider 420 moves along the guide groove 430, a rotational motion of the driving force transfer portion 300 may be converted to a linear reciprocating motion.
Specifically, one side of the crank arm 410 may be connected to the end gear 310 and the crank arm 410 may be spaced apart a predetermined distance in a radial direction from the rotation center of the end gear 310. In this case, the crank arm 410 and the end gear 310 are coupled apart from each other by a predetermined distance, thereby transferring a force to push or pull the crank arm 410 according to a forward rotation or a reverse rotation of the end gear 310.
The crank arm 410 according to an embodiment of the present invention may include a crank slider 420, and the crank slider 420 may be protruded from the crank arm 410. The crank slider 420 is inserted into the guide groove 430 to be described later to move along the guide groove 430. When the electric clamping device 10 grasps an object such as a panel, the crank slider 420 may have a configuration of receiving a largest load in a process in which a driving force transferred from the drive motor 200 is transferred to the panel and a weight of the panel transferred through the clamp 600 and the toggle link 500. The crank slider 420 should move along the guide groove 430 in a state that receives a load and the toggle link 500 and may reduce a friction using a bearing of a cylindrical shape.
The crank slider 420 according to an embodiment of the present invention is positioned between one side in which the crank arm 410 is connected to the end gear 310 and the other side in which the crank arm 410 is connected to the toggle link 500 and may be deviated from an imaginary straight line connecting one side and the other side of the crank arm 410. Portions in which a force operates in the crank arm 410 may be total three portions of one side that receives a driving force from the end gear 310, the other side connected to the elastic link 510 of the toggle link 500 to be described later, and the crank slider 420 that moves along the guide groove 430. In this case, the crank slider 420 is positioned to deviate from an imaginary straight line connecting one side and the other side of the crank arm 410, and the crank slider 420 moves along the guide groove 430 and serves as a support point; thus, a direction of a force transferred from the end gear 310 to the crank arm 410 is bent about the crank slider 420, whereby the force is transferred to the elastic link 510.
With reference to
The curve section 431 may be involved in a range in which the clamp body 100 forms a gap, and the straight section 433 may be involved in a grasping force in which the clamp body 100 grasps the panel. With reference to the clamping and unclamping state diagrams of
With reference to
The toggle link 500 according to the embodiment of the present invention may be connected to the clamp 600 and transfer a rotational force to the clamp 600 to rotate the clamp 600 in a clamping or unclamping state. The toggle link 500 may include an elastic link 510 and a rotation link 520.
One side of the elastic link 510 is connected to the other side of the crank arm 410, and when the crank arm 410 is operated, the elastic link 510 may rotate about a connection portion. One side of the rotation link 520 may be connected to the other side of the elastic link 510 and the other side of the rotation link 520 may be connected to the clamp body 610. However, the other side of the rotation link 520 may be installed so that the connection portion together with the clamp body 610 is fixed to the main body 100 and may be installed to rotate about the corresponding position. That is, the clamp body 610 may serve to fix and provide the center of rotation of the clamping and unclamping processes.
The elastic link 510 according to an embodiment of the present invention may be elastically deformed within a predetermined range.
For example, the unclamping state of
However, in the electric clamping device 10 according to the embodiment of the present invention, when the elastic link 510 of the toggle link 500 absorbs a portion that should be adjusted in the sliding crank 400 or the toggle link 500 by a thickness difference of the panel, panels of various thicknesses may be grasped without being damaged through elastic deformation.
With reference to
The slit 511 according to an embodiment of the present invention may be formed to be recessed inward from an edge portion of the center thereof, and when an imaginary straight line connecting one side and the other side of the elastic link 510 is drawn, the slits 511 may be formed to intersect an imaginary straight line without intersecting each other. That is, the slits 511 may be spaced apart from each other in an imaginary straight line direction not to be overlapped each other. The slits 511 may be formed in a wave shape and may be formed to be symmetrical based on a central point of the elastic link 510. As the slit 511 is formed in a wave shape, a bending point may be reduced at which a stress is concentrated, compared with when the slit 511 is formed in a straight line and the thickness of the elastic link 510 may be partially adjusted.
For example, in the case of the slit 511 formed at the left with reference to the state of
The clamp 600 according to an embodiment of the present invention may include a clamp body 610, clamp tip 620, locator body 630, and locator tip 640.
The clamp body 610 according to an embodiment of the present invention is installed to be exposed to the outside of the main body, and one side of the clamp body 610 is rotatably installed to the main body together with a connecting portion of the other side of the rotation link 520.
The clamp tip 620 according to an embodiment of the present invention is protruded toward the locator tip 640 at the other side of the clamp body 610 to grasp the panel seated at the locator tip 640. In this case, the clamp tip 620 may be detachably installed by a screw fastening structure and the like, and as the clamp tip 620 is detachably installed, when the clamp tip 620 is damaged and worn, only the clamp tip 620 may be exchanged easily.
Further, the end of the clamp tip 620 may directly contact the panel in a grasping process of the panel and may be formed in a round shape to prevent scratches on the surface of the panel, and may be made of an elastic material.
The electric clamping device 10 according to an embodiment of the present invention may further include a locator body 630 and a locator tip 640. However, the electric clamping device 10 may selectively include according to the type and size of the object to be grasped.
The locator body 630 according to an embodiment of the present invention may be disposed outside the body, and a grasping object such as a panel is seated on the locator body 630. In a process of clamping the object to be clamped by the clamp body 610, the locator body 630 may serve as a support. The locator body 630 may be integrally formed with the main body, or may be separately produced to be coupled to the main body.
The locator tip 640 according to an embodiment of the present invention may be protruded from the locator body 630 to support a clamping object. Even if a grasping space of the panel is insufficient, the protruding type locator tip 640 may clamp. Although not illustrated, the locator tip 640 may be detachably installed by a screw fastening structure, and the locator tip 640 may be installed to adjust a height by a rotation of a screw fastening structure according to a form of the panel. An end portion in which the locator tip 640 meets the clamp tip 620 is a portion that directly contacts the panel and may be rounded to prevent the surface of the panel from being damaged, such as generating scratches on the surface when the panel is seated and be made of an elastic material.
A process of connecting from
With reference to
Conversely, with reference to
An electric clamping device according to an embodiment of the present invention includes a main body; a drive motor for providing a driving force; a driving force transfer portion for converting and transferring a magnitude of a driving force of the drive motor; a sliding crank having one side connected to the driving force transfer portion and for converting a rotational motion of the driving force transfer portion to a reciprocating motion; a toggle link having one side connected to the other side of the sliding crank and including an elastically deformable link; and a clamp having one side connected to the toggle link and having the other side for clamping or unclamping an object.
The driving force transfer portion may be formed with engagement of a plurality of gears, and an end gear connected to the sliding crank among the plurality of gears may have a speed slower than a rotational speed of the drive motor and a driving force larger than that of the drive motor.
The sliding crank may include a crank arm having one side connected to an end gear of the driving force transfer portion and coupled apart in a radial direction from the rotation center of the end gear and having the other side coupled to the toggle link; a crank slider formed between one side and the other side of the crank arm and spaced apart from an imaginary straight line connecting one side and the other side of the crank arm; and a guide groove formed in the main body and for providing a movement path of the crank slider.
The guide groove may include a curve section formed adjacent to the end gear and a straight section extended from the curve section.
One side of the crank arm may perform a rotational reciprocating motion along a rotation of the end gear, and the other side of the crank arm may perform a linear reciprocating motion along the guide groove.
The toggle link may include an elastic link having one side connected to the other side of the crank arm and capable of being elastically deformed; and a rotation link having one side connected to the other side of the elastic link and having the other side connected to the clamp and that fixes a position of a connecting portion and that rotatably connects the connecting portion and for clamping or unclamping the clamp according to an operation of the elastic link.
The elastic link may have a central portion thicker than both end portions, and in the central portion, a plurality of slits 511 intersecting an imaginary straight line may be formed toward the imaginary straight line connecting connection portions of one side and the other side of the elastic link.
The plurality of slits 511 may be formed not to overlap with each other at a predetermined interval in an imaginary straight line direction.
The plurality of slits 511 may be formed in a wave shape.
The clamp may include a clamp body having one side connected to the rotation link and that fixes a position of a connecting portion and that rotatably connects the connecting portion; a clamp tip protruded from the other side of the clamp body and contacting the object; a locator body positioned within a radius of rotation of the clamp body and fixed to the body; and a locator tip protruded from the locator body and positioned to correspond to a position of the clamp tip according to a rotation of the clamp body and for grasping the object together with the clamp tip.
By using a drive motor as a driving source, a size of the device can be minimized, an angle can be increased at which a clamp body is unclamped according to a shape characteristic of a guide groove in a driving force transfer structure for rotating the clamp body, and a grasping force of an object such as a panel can be improved.
Further, panels of various thicknesses can be grasped through an elastic link without changing a driving force transfer mechanism such as a clamp, a toggle link, or a sliding crank.
Although embodiments of the present invention have been described in detail hereinabove, it should be clearly understood that many variations and modifications of the basic inventive concepts herein described, which may appear to those skilled in the art, will still fall within the spirit and scope of the embodiments of the present invention as defined in the appended claims.
Number | Date | Country | Kind |
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10-2018-0117718 | Oct 2018 | KR | national |
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Number | Date | Country | |
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20200101583 A1 | Apr 2020 | US |