This application relates to the technical field of energy storage devices, and in particular, to an electrical connecting plate, a battery module, a battery pack, and a device.
With popularization of new energy electric vehicles, requirements imposed by vehicle manufacturers on a power battery pack are diversified. Especially, requirements on energy density, safety, and compatibility of a battery module are increasingly higher. Battery cells in the battery module are connected to each other by an electrical connecting plate, and output voltage outward after being connected in series and in parallel. Currently, fast charge technology of batteries has gradually become prevailing, a temperature of the electrical connecting plate is usually very high during fast charge. A too high temperature affects safety performance of the battery cells and the battery module.
Due to design requirements of the battery module, an avoidance region needs to be disposed on a body portion of the electrical connecting plate, thereby reducing a passage area on the body portion and reducing a current-carrying capacity. Consequently, a temperature rise is too high, and safety problems are likely to occur.
This application provides an electrical connecting plate, a battery module, a battery pack, and a device to increase a passage area and improve a current-carrying capacity of the electrical connecting plate.
A first aspect of this application provides an electrical connecting plate applied to a battery module. The battery module includes a battery cell. The electrical connecting plate includes a first part and a second part.
The first part includes a current-increasing portion and a body portion containing an avoidance region.
The current-increasing portion is located in a specified region around the avoidance region. The current-increasing portion is connected to a side of the body portion in a thickness direction of the electrical connecting plate.
The second part is connected to ends of the body portion and is configured to connect to the battery cell.
In some embodiments, the body portion includes a first body portion and a connecting section. The avoidance region is a via hole or notch opened in the connecting section.
The current-increasing portion is located on the first body portion, and a width of the current-increasing portion is less than a width of the first body portion.
In some embodiments, the body portion further includes a second body portion. The first body portion is connected to the second body portion through the connecting section.
The current-increasing portion is located on the first body portion and/or the second body portion.
In some embodiments, the avoidance region is a via hole opened in the connecting section, and the current-increasing portion is located in the connecting section.
In some embodiments, the current-increasing portion includes a first current-increasing portion and a second current-increasing portion.
The first current-increasing portion, the via hole, and the second current-increasing portion are spaced out in a width direction of the connecting section.
In some embodiments, a groove is further disposed in the body portion, and the groove is located on one or two sides of the current-increasing portion.
In some embodiments, the current-increasing portion and the body portion are integrally formed.
The current-increasing portion is bent along a side wall of the body portion, and the body portion fits snugly with the current-increasing portion.
A second aspect of this application further provides a battery module, including a plurality of battery cells and the electrical connecting plate described above. A second part of the electrical connecting plate electrically connects electrode leads of the battery cells.
A third aspect of this application further provides a battery pack, including the battery module described above.
A fourth aspect of this application further provides a device using a battery cell as a power supply. The device includes: a power source configured to provide a driving force for the device; and a battery module described above and configured to provide electrical energy to the power source.
The technical solutions provided in this application achieve the following beneficial effects:
The first part of the electrical connecting plate according to this application includes a body portion and a current-increasing portion, and the body portion contains an avoidance region. The current-increasing portion is located in a specified region around the avoidance region, and the current-increasing portion is connected to a side of the body portion. At the body portion containing the avoidance region, the area decreases, and therefore, the passage area also decreases. Therefore, the current-increasing portion is disposed in a specified region around the avoidance region to increase the passage area and effectively improve the current-carrying capacity of the electrical connecting plate.
Understandably, the above general description and the following detailed description are merely exemplary without limiting this application.
To describe the technical solutions in the embodiments of this application more clearly, the following outlines the drawings used in the embodiments of this application. Apparently, the drawings outlined below are merely a part of embodiments of this application. A person of ordinary skill in the art may derive other drawings from the outlined drawings without making any creative efforts.
P—battery pack; M—battery module; 1—electrical connecting plate; 10—first part; 101—body portion; 101a—avoidance region; 101b—first body portion; 101c—second body portion; 101d—connecting section; 101da—first connecting section; 101db—second connecting section; 101e—groove; 102—current-increasing portion; 102a—first current-increasing portion; 102b—second current-increasing portion; 102c—third current-increasing portion; 11—second part; 2—frame structure; 20—side plate; 21—end plate; 3—battery cell; 30—top cover assembly; 301—top cover plate; 302—electrode lead; 303—explosion-proof aperture; 31—housing; 32—electrode assembly; 4—box body; 40—upper box; and 41—lower box.
The following gives a more detailed description of implementations of this application with reference to accompanying drawings and embodiments. The detailed description of the following embodiments and the accompanying drawings are intended to exemplarily describe the principles of this application, but not to limit the scope of this application. Therefore, this application is not limited to the described embodiments.
In the description of this application, unless otherwise specified, “a plurality of” means two or more; the terms such as “upper”, “lower”, “left”, “right”, “inner”, and “outer” indicating a direction or a position relationship are merely intended for ease or brevity of description of this application, but do not indicate or imply that the device or component referred to must be located in the specified direction or constructed or operated in the specified direction. Therefore, such terms shall not be understood as a limitation on this application. In addition, the terms “first”, “second”, and “third” are merely intended for descriptive purposes, but are not intended to indicate or imply relative importance. “Perpendicular” is not exactly perpendicular, but within an error tolerance range. “Parallel” is not exactly parallel, but within an error tolerance range.
The directional terms appearing in the following description indicate the directions shown in the drawings, but are not intended to limit specific structures in this application. In the context of this application, unless otherwise expressly specified, the terms “mount”, “concatenate”, and “connect” are understood in a broad sense. For example, a “connection” may be a fixed connection, a detachable connection, or an integrated connection, and may be a direct connection or an indirect connection implemented through an intermediary. A person of ordinary skill in the art can understand the specific meanings of the terms in this application according to specific situations.
An embodiment of this application provides a device using a battery cell as a power supply. The device includes: a power source, where the power source is configured to provide a driving force for the device; and a battery module M configured to provide electrical energy to the power source. The device using a battery cell 3 as a power supply may be a mobile device such as a vehicle, a ship, or a small aircraft. The device includes a power source, and the power source is configured to provide a driving force for the device. The power supply may be configured as a battery module M that provides electrical energy to the power source. The driving force of the device may be sole electrical energy, or may include electrical energy and other types of energy (such as mechanical energy). The power source may be a battery module M (or a battery pack P), or may be a combination of a battery module M (or battery pack P) and an engine, or the like. Therefore, all devices that can use a battery cell 3 as a power supply fall within the protection scope of this application.
Using a vehicle as an example, a vehicle according to an embodiment of this application may be a new energy vehicle. The new energy vehicle may be a battery electric vehicle, or may be a hybrid electric vehicle, a range-extended electric vehicle, or the like. The vehicle may include a battery pack and a vehicle body. The battery pack is disposed in the vehicle body. A driving motor is further disposed in the vehicle body, and the driving motor is electrically connected to the battery pack. The battery pack provides electrical energy. The driving motor is connected to wheels of the vehicle body through a transmission mechanism to drive the vehicle to run. Specifically, the battery pack may be horizontally disposed at a bottom of the vehicle body.
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The battery module M further includes an electrical connecting plate 1. The electrical connecting plate 1 electrically connects the electrode leads 302 of a plurality of battery cells 3 so that the plurality of battery cells 3 are connected to each other in series or in parallel.
As shown in
When the electrical connecting plate 1 connects to the battery cells 3, in order to avoid parts of the battery cells 3 such as an explosion-proof valve disposed at the explosion-proof aperture 303, an avoidance region 101a needs to be disposed on the electrical connecting plate 1. After the avoidance region 101a is disposed, a current-carrying capacity of the electrical connecting plate 1 is reduced, thereby resulting in a too high temperature rise and vulnerability to safety problems.
In the electrical connecting plate 1 according to an embodiment of this application, at the body portion 101 containing the avoidance region 101a, the area decreases, and therefore, the passage area also decreases. Therefore, the current-increasing portion 102 is disposed in a specified region around the avoidance region 101a to increase the passage area and effectively improve the current-carrying capacity of the electrical connecting plate 1.
Understandably, the current-increasing portion 102 may be located in a specified region around the avoidance region 101a according to actual conditions, for example, located in a region using a center of the avoidance region 101a as a center and using a specified value as a radius, or a region using a reference edge of the avoidance region 101a as a reference and extending for a specified distance, or the like. This is not limited herein.
In this embodiment, as shown in
Specifically, the electrical connecting plate 1 may be manufactured by trimming. First, according to design requirements, the electrical connecting plate 1 shown in
Further, it needs to be noted that the shape of the current-increasing portion 102 may be a rectangular, trapezoidal or irregular shape, as long as the current-increasing portion 102 does not exceed edges of the body portion 101 and the second part 11. This facilitates the manufacturing of the electrical connecting plate 1, and avoids material waste caused by too much scrap generated during the cutting.
Alternatively, the electrical connecting plate 1 may be manufactured integrally by a casting or machining process. A side of the body portion 101 is locally thickened in the thickness direction H of the electrical connecting plate 1 to form the current-increasing portion 102.
In this embodiment of this application, the body portion 101 includes a first body portion 101b and a connecting section 101d. The avoidance region 101a is a via hole or notch opened in the connecting section 101d. In this case, one end of the first body portion 101b is connected to one second part 11, the other end is connected to one end of the connecting section 101d, and the other end of the connecting section 101d is connected to the other second part 11. In this embodiment, the avoidance region 101a is disposed in the connecting section 101d. The avoidance region 101a may be in the form of a via hole or a notch to avoid the structure of the battery cells 3. The current-increasing portion 102b may be disposed on the first body portion 101b.
When the avoidance region 101a is a notch, the connecting section 101d may be locally narrowed. Electrode leads 302 of some battery cells 3 contain a protruding part, and the notch fits the protruding part, thereby facilitating connection between the body portion 101 and the battery cells 3. However, after the notch is disposed in the connecting section 101d, the area at the position of the notch decreases, and the passage area at the position also decreases. Therefore, a current-increasing portion 102 is disposed in a specified region around the notch to increase the passage area and effectively improve the current-carrying capacity of the electrical connecting plate 1.
When the avoidance region 101a is a via hole, the via hole may be disposed to avoid an explosion-proof valve of a battery cell 3. Therefore, a hole is opened on the electrical connecting plate 1. However, after the hole is opened, the area at this position of the connecting section 101d is reduced, and the passage area at this position also decreases. Therefore, a current-increasing portion 102 is disposed in a specified region around the avoidance region 101a to increase the passage area and effectively improve the current-carrying capacity of the electrical connecting plate 1.
As shown in
In a specific implementation, the body portion 101 further includes a second body portion 101c. The first body portion 101b is connected to the second body portion 101c by the connecting section 101d. The current-increasing portion 102 is located on the first body portion 101b and/or the second body portion 101c. As shown in
It needs to be noted that the current-increasing portion 102 is disposed on both sides of the connecting section 101d containing a notch. Compared with a circumstance in which the current-increasing portion 102 is disposed on a single side of the connecting section 101d containing a notch, the current-carrying capacity of the electrical connecting plate 1 with current-increasing portions 102 disposed on both sides is much higher.
As shown in
It needs to be noted that the current-increasing portion 102 includes a first current-increasing portion 102a and a second current-increasing portion 102b. The first current-increasing portion 102a and the second current-increasing portion 102b are both located in the first connecting section 101da. The first current-increasing portion 102a, the via hole, and the second current-increasing portion 102b are spaced out in a width direction X1 of the first connecting section 101da. The spaced-out arrangement facilitates balanced distribution of electrical current, avoids excessive deviation of the passage area, and also facilitates control of the size of the current-increasing portion 102 in the thickness direction H of the electrical connecting plate 1.
Specifically, in an embodiment, the first current-increasing portion 102a is connected to a side wall of the first connecting section 101da, and the second current-increasing portion 102b is connected to a hole wall of the via hole. The current-increasing portion 102 is bent so that both the first current-increasing portion 102a and the second current-increasing portion 102b fit snugly with the first connecting section 101da. The first current-increasing portion 102a is bent along the side wall of the first connecting section 101da, and extends toward a direction close to the via hole. In this way, the edge of the first current-increasing portion 102a is close to the hole wall of the via hole but without blocking the via hole. The closer the width of the first current-increasing portion 102a is to the hole wall of the via hole, the larger the passage area of the electrical connecting plate 1. The second current-increasing portion 102b is bent along the hole wall of the via hole and extends toward a direction away from the via hole. In this way, the second current-increasing portion 102b is close to the side wall of the first connecting section 101da, and the width of the second current-increasing portion 102b is closer to the edge of the first connecting section 101da, and the larger the passage area of the electrical connecting plate 1.
Further, the avoidance region 101a is a notch opened in the second connecting section 101db. To be specific, the second connecting section 101db is locally narrowed. Electrode leads 302 of some battery cells 3 contain a protruding part, and the notch fits the protruding part, thereby facilitating connection between the body portion 101 and the battery cells 3. However, after the notch is disposed in the second connecting section 101db, the area at the position of the notch decreases, and the passage area at the position also decreases. Therefore, a current-increasing portion 102 is disposed in a specified region around the notch to increase the passage area and effectively improve the current-carrying capacity of the electrical connecting plate 1.
It needs to be noted that the current-increasing portion 102 may further include a third current-increasing portion 102c. The third current-increasing portion 102c is located on the first body portion 101b. As restricted by the wiring harness separator, in the width direction X2 of the first body portion 101b, the width of the third current-increasing portion 102c is less than the width of the first body portion 101b, but the width of the third current-increasing portion 102c is close to the width of the first body portion 101b, thereby increasing the passage area of the electrical connecting plate 1. A notch is disposed in the second connecting section 101db. The notch and the third current-increasing portion 102c are arranged in a length direction X1 of the first body portion 101b. Because a notch is disposed on the first body portion 101b, the third current-increasing portion 102c disposed increases the current-carrying capacity of the electrical connecting plate 1.
As shown in
In this embodiment of this application, in the thickness direction H of the electrical connecting plate 1, the current-increasing portion 102 is located on one side of the body portion 101, and the current-increasing portion 102 is located above the body portion 101. When the electrical connecting plate 1 is connected to the battery cells 3, in the thickness direction H, the current-increasing portion 102 is located above the electrical connecting plate 1, or, located below the electrical connecting plate 1. With the current-increasing portion 102 being disposed on one side of the body portion 101, the electrical connecting plate 1 is merely locally thickened in the height direction, without affecting the length direction and the width direction, thereby occupying a relatively small space.
As shown in
Specifically, grooves 101e may be disposed on both sides of the current-increasing portion 102, and the width of each groove 101e is greater than 1.2 mm, thereby further avoiding the problem of stress concentration of the electrical connecting plate 1 arising from the bending.
It needs to be noted that the width of the groove 101e is generally set to 1.5 mm.
As can be learned from the foregoing detailed description of this application, the electrical connecting plate 1 provided in this embodiment includes a first part 10 and a second part 11. The first part 10 includes a body portion 101 and a current-increasing portion 102. A connecting section 101d and an avoidance region 101a are disposed on the body portion 101. The avoidance region 101a is a via hole or notch opened in the connecting section 101d. The current-increasing portion 102 is located in a specified region around the via hole or notch. After the notch or via hole is disposed in the connecting section 101d, the area at the position of the notch or via hole decreases, and the passage area at the position also decreases. Therefore, the current-increasing portion 102 is disposed in the specified region around the notch or via hole to increase the passage area and effectively improve the current-carrying capacity of the electrical connecting plate 1.
Although this application has been described with reference to exemplary embodiments, various improvements may be made to the embodiments without departing from the scope of this application, and the parts therein may be replaced with equivalents. Particularly, to the extent that no structural conflict exists, various technical features mentioned in various embodiments can be combined in any manner. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Number | Date | Country | Kind |
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201921885117.7 | Nov 2019 | CN | national |
This application is a continuation of International Application No. PCT/CN2020/123464, filed on Oct. 24, 2020, which claims priority to Chinese Patent Application No. 201921885117.7, filed on Nov. 4, 2019. The disclosures of the aforementioned applications are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/CN2020/123464 | Oct 2020 | US |
Child | 17555931 | US |