This application claims the benefit of the filing date under 35 U.S.C. ยง 119(a)-(d) of German Patent Application No. 102017122591.9, filed on Sep. 28, 2017.
The present invention relates to an electrical connector and, more particularly, to sealing of an electrical connecting unit in an electrical connector.
A large number of electrical connectors and counter-connectors are known that transmit electrical currents, voltages, signals and/or data with a large range of currents, voltages, frequencies and/or data rates. In the low, medium, or high voltage and/or current ranges, and especially in the motor vehicle industry, connectors must ensure permanently, repeatedly and/or, after a comparatively long service life, transmission of electrical power, signals and/or data without delay in warm, possibly hot, polluted, humid and/or chemically aggressive environments. Due to a wide range of applications, a large number of specially configured connectors are known.
Connectors or their housings can be installed at an electrical cable, a wire, a cable harness, or an electrical unit or device such as at/in a housing, at/on a leadframe, at/on a printed circuit board etc., of an electrical, electro-optical, or electronic component. A connector located at a cable, a wire, or a cable harness is known as a connector or a plug. A connector located at an electrical component is known as a counter-connector unit, often referred to as a receptacle or header.
Connectors must ensure perfect transmission of electrical signals and/or electrical power, wherein connectors corresponding with one another usually have fastening or locking arrangements for long-term but usually releasable fastening or locking of the connector at/in the counter-connector. Further, an electrical connecting unit having a contact device, such as a contact element, a ferrule, a terminal, or a shield contact sleeve, or a contact unit, must be received securely therein. In an assembled cable, such a connecting unit can be provided as a connector without a housing. Since the housings of the connectors are usually subject to a certain standardization, such as the FAKRA standard, the most important dimensions of the housings have the same dimensions across different manufacturers. Continuous efforts are being made to improve electrical contact devices, contact units, connecting units, connectors and assembled cables to make them smaller and more cost-effective.
In the prior art, electronic and electrical components for printed circuit boards, such as headers or peg strips, are cast with a sealing material for sealing. Methods for this, such as a potting, are complex and thus costly.
An electrical connecting unit for an electrical connector comprises an adhesive disposed at least partially circumferentially around the electrical connecting unit or at at least a side of the electrical connecting unit. The adhesive is elastically and/or plastically deformable and adheres to the electrical connecting unit to provide a seal for the electrical connector.
The invention will now be described by way of example with reference to the accompanying Figures, of which:
Embodiments of the present invention will be described hereinafter in detail with reference to the attached drawings, wherein like reference numerals refer to the like elements. The present invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that the disclosure will be thorough and complete and will fully convey the concept of the invention to those skilled in the art.
An electrical connecting unit 100 and a sealing arrangement 10 for an electrical connector 1 are described herein with reference to
The connector 1 can be formed, for example, as a pin, peg, tab, socket, hybrid connector, flying coupling, built-in plug, built-in socket, plug receptacle, socket receptacle, header, interface, or any other type of connector 1. Furthermore, the terms connector and mating connector, connecting unit and mating connecting unit, pin-/peg-/tab contact device/-unit and socket contact device/-unit are intended to be synonymous and optionally interchangeable with one another.
The description of the embodiments with reference to the drawings is subsequently related to an axial or longitudinal direction Ax (longitudinal axis Ax), a transverse direction Qr (transverse axis Qr), a vertical direction Hr (vertical axis Hr), a radial direction Ra and a circumferential direction Um of the connector 1, the sealing arrangement 10, the connecting unit 100, and a connector receptacle 200.
In principle, it is important to seal an electrical connector 1, such as a printed circuit board connector 1, from a plug face side relative to a substrate 0, such as a printed circuit board, a device, a unit, a cable, or a cable harness, against an ingress of a moisture into and as a result through the connector 1. The description of the embodiments herein, as described in greater detail below, relates to the sealing arrangement 10 for the connector 1 with an adhesive 300 which is coated or injected onto an electrical connecting unit 100 of the connector 1. The adhesive 300 is formed as a sealant 300 or a sealing glue 300. A sealing function of the adhesive 300, in an embodiment, is substantially based on a compression of the adhesive 300.
A first embodiment of an electrical connector 1 is shown in
The connecting unit 100, as shown in
With the exception of the terminal section 110, as shown in
The connector receptacle 200, as shown in
In the centering section 203, the connecting unit 100 can be centered inside the connector receptacle 200 and as a result obtains its end position at/in the connector receptacle 200 in the vertical direction Hr and transverse direction Qr. Starting from the centering section 203, the assembly chamber 202 undergoes an expansion 245 in its sealing section 204 in at least one vertical direction Hr and optionally in at least one transverse direction Qr, as shown in
In the vertical direction Hr opposite or at a comparatively large side surface, extending in the axial direction Ax and transverse direction Qr, of a connecting unit 100 assembled in the assembly chamber 202, the expansion 245 of the sealing section 204, starting from an axial Ax outer end of the assembly chamber 202 at a right end in
In the vertical direction Hr, at least two such expansions 245 are provided opposite to or at the two comparatively large side surfaces of the connecting unit 100 assembled in the assembly chamber 202. These two expansions 245 can here also be considered as a single expansion of the assembly chamber 202. The concept of a single expansion can additionally similarly be applied to the comparatively small side surfaces of the connecting unit 100 assembled in the assembly chamber 202.
The connecting unit 100 has an adhesive 300 as the seal 300 in the related assembly section 120. The adhesive 300 can be formed as a sealant 300 or a sealing glue 300. Before assembly of the connecting unit 100, the adhesive 300 is provided at/in the connector receptacle 200 at least in sections in the transverse direction Qr or at least partially circumferential Um at the assembly section 120. The adhesive 300 is applied and hardened on the connecting unit 100, partially or fully cross-linked, and/or partially or fully solidified before assembly of the connecting unit 100 with the connector receptacle 200. The adhesive 300 is provided as a liquid material at the connecting unit 100 and then independently transitions into a solid but in an elastically to plastically deformable state. The adhesive 300 can be a chemically or physically reactive adhesive. A non-reactive adhesive can optionally also be used. The cross-linking or solidifying of the adhesive 300 can optionally also take place or be completed in the connector receptacle 200.
The adhesive 300 is provided in an extending manner at least on one side of a large side surface of the connecting unit 100, as shown in
The adhesive 300, as shown in
After the provision of the adhesive 300 at the connecting unit 100, the connecting unit 100 can be assembled at/in the connector receptacle 200. In an embodiment, the connecting unit 100 is plugged through the assembly chamber 202 of the connector receptacle 200. In another embodiment, the connector receptacle 200 and/or the connecting unit 100 may only be plugged into the connector receptacle 200 and not plugged through.
A free end of the contact section 130 of the connecting unit 100 is first plugged from the outside into the insertion region 243 of the sealing section 204 of the assembly chamber 202 and subsequently the connecting unit 100 is plugged through the assembly chamber 202 in sections. The free end of the contact section 130 is firstly centered in the insertion region 243 and finally in the bevelled region 241 of the sealing section 204. The connecting unit 100 is thus plugged through the assembly chamber 202 or plugged into it so far that the at least one latching unit 122 of the assembly section 120 of the connecting unit 100 latches with at least one corresponding latching unit of the assembly chamber 202. In this case, the related latching units 122 are formed partially complementary to one another.
When plugging in and/or at least partially plugging the connecting unit 100 into/through the assembly chamber 202, the adhesive 300 is also moved into the assembly chamber 202 as a seal 300. A dimension in the vertical direction Hr of the insertion region 243 of the assembly chamber 202 on the outside of the connector receptacle 200 is greater than a corresponding outer diameter of the connecting unit 100 together with the unstressed seal 300, as shown in
Inside the insertion region 243, an outer surface of the seal 300 mechanically contacts an inner surface or inner wall 240 of the assembly chamber 202 or the insertion region 243. Because the assembly chamber 202 is further reduced in size in this region, the seal 300 is successively increasingly mechanically compressed when moving the connecting unit 100 forward. As an available location inside the assembly chamber 202 or the expansion 245 is delimited, the seal 300 begins to lengthen or elongate. This is intended to be understood in a broad sense, wherein the seal 300 can be or is passively deformed in all spatial directions Ax, Hr, Qr, if the assembly chamber 202 and the connecting unit 100 allow, by virtue of a relative movement between the connecting unit 100 and the inner wall 240 of the sealing section 204.
This elastic and/or plastic deformation takes place substantially in the axial direction Ax of the connecting unit 100. Furthermore, in particular if initially no adhesive 300 or no seal 300 is provided at a small-area side surface of the connecting unit 100, the adhesive 300 or the seal 300 is deformed or flows into a space between a small-area outer side surface of the connecting unit 100 and the inner wall 240 of the sealing section 204, as shown in
According to the above description with reference to
An electrical connector 1 according to another embodiment is shown in
Deviating from the embodiment described with reference to
The adhesive 300, as shown in
When plugging in and/or at least partially plugging the connecting unit 100 into/through the assembly chamber 202, the adhesive 300 is also in turn moved into the assembly chamber 202 as a seal 300. A dimension in the vertical direction Hr of the insertion region 223 of the assembly chamber 202 on the outside of the connector receptacle 200 is greater than a corresponding outer diameter of the connecting unit 100 together with the unstressed seal 300, so that the seal 300 can be received substantially completely in the seal groove 123.
Inside the insertion region 223, an outer surface of the seal 300 mechanically contacts an inner surface or inner wall 240 of the assembly chamber 202 or the insertion region 223. Because the assembly chamber 202 is further reduced in this region, the seal 300 is successively increasingly mechanically compressed when moving the connecting unit 100 forward. As an available location inside the assembly chamber 202 or the seal groove 123 is delimited, the seal 300 in turn begins to lengthen. This is again intended to be understood in a broad sense, wherein the seal 300 can be or is passively deformed in all spatial directions Ax, Hr, Qr, if the assembly chamber 202 and the seal groove 123 allow, by virtue of a relative movement between the connecting unit 100 and the inner wall 240 of the sealing section 204.
This elastic and/or plastic deformation of the seal 300 takes place substantially in the axial direction Ax of the connecting unit 100 as shown in
As shown in
The sealing of the electrical connector 1 as described in the embodiments of
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