The present disclosure relates generally to electrical devices for providing circuit interruptions such as plug and socket systems and switching systems.
Electrical systems such as plug and receptacle systems (i.e., plug and socket systems) and switch systems are used to provide circuit interruptions. When such systems are electrically connected or electrically disconnected while under electrical load, arcing can occur. Arcing can cause component erosion that negatively impacts system performance. In certain cases where the arc energy is sufficiently high, ionization related short circuiting may occur. Improvements in this area are desirable.
The present disclosure relates generally to an electrical connection arrangement including a contact system that is sequenced to reducing arc energy resulting from electrical connection and disconnection of the system under electrical load. The electrical connection arrangement can also reduce erosion of the contact system resulting from electrical arcing. The electrical connection arrangement includes first and second circuit paths having different electrical resistances or impedances. When making an electrical connection under load, the circuit path with the higher resistance is connected before the circuit path with the lower resistance to reduce arc energy. Similarly, when making an electrical disconnection under load, the circuit path with the lower resistance is disconnected before the circuit path with the higher resistance to reduce arc energy. The term “resistance” as used herein is defined generally to represent a comprehensive expression of any and all forms of opposition to a flow of electrons in electrical systems. For example, in direct current systems, resistance can be quantified using real values (e.g., resistive Ohms); in alternating current systems, resistance can represent a component of impedance, wherein impedance is quantified by a combination of real values (e.g., resistive Ohms) and imaginary values.
In one example, the electrical connection arrangement is integrated in a plug and socket, wherein the resistances of the circuit paths are made different by providing first and second louvered pin contacts (i.e., lamellas) made of different materials having different electrical resistivities within a pin receiver of the socket. In another example, the electrical connection arrangement is integrated into a switch such as a linear switch, wherein the resistances of the circuit paths are made different by providing spring and pad contacts made of different materials having different electrical resistivities. In certain examples, the material having a higher electrical resistivity (i.e., the lower electrical conductivity) also is more erosion resistant that the material having the lower electrical resistivity (i.e., the higher electrical conductivity). In one example, the material having the higher electrical resistivity includes stainless steel, and the material having the lower electrical resistivity includes copper or silver, or aluminum or combinations thereof. An electrical connection arrangement according to the present disclosure is advantageous to reduce arcing energy during electrical connections and disconnections and for reducing arc related erosion of the connection arrangement. The electrical connection arrangement can be incorporated in a linear switch and a plug and receptacle system (e.g., wall socket/plug outlet).
This present disclosure addresses the above-identified arcing problem with a new and cost-effective solution. The electrical connection arrangement of the present disclosure includes two contact elements that can be made of two different materials. For example, a first contact element can be made of a higher electrical resistivity material such as stainless steel and a second contact element can be made of a lower electrical resistivity material such as copper, silver, or aluminum. The different materials are sequentially electrically connected during the transitional phase of connecting and disconnecting to help reduce arcing.
One aspect of the present disclosure relates to an electrical connection arrangement for electrically connecting a first electrical conductor to a second electrical conductor. The electrical connection arrangement includes a first circuit path that has a first electrical resistance and a second circuit path having a second electrical resistance that is lower than the first electrical resistance. The electrical connection arrangement can be configured to provide a connection sequence for electrically connecting the first and second electrical conductors. The connection sequence can include a) a first electrical connection state in which the first and second electrical conductors are not electrically connected; b) a second electrical connection state in which the first and second electrical conductors are electrically connected by the first circuit path and are not electrically connected by the second circuit path; and c) a third electrical connection state in which the first and second electrical conductors are electrically connected by the first circuit path and by the second circuit path. During the connection sequence the second electrical connection state occurs sequentially after the first electrical connection state and the third electrical connection state occurs sequentially after the second electrical connection state.
These and other features and advantages will be apparent from a reading of the following detailed description and a review of the associated drawings. A variety of additional aspects will be set forth in the description that follows. These aspects can relate to individual features and to combinations of features. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the broad concepts upon which the embodiments disclosed herein are based.
The following drawings are illustrative of particular embodiments of the present disclosure and therefore do not limit the scope of the present disclosure. Embodiments of the present disclosure will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.
Various embodiments of the present invention will be described in detail with reference to the drawings, wherein like reference numerals represent like parts and assemblies throughout the several views. Reference to various embodiments does not limit the scope of the invention. Additionally, any examples set forth in this specification are not intended to be limiting and merely set forth some of the many possible embodiments.
As presented at
Typically, a P&R system includes a relatively low electrical resistance electrical connection between a given one of the pins 16 and its corresponding lamella contact 14 by constructing the lamella contact 14 of a material having a relatively low electrical resistivity. The present disclosure relates to an electrical connection arrangement that adds another lamella contact having a higher electrical resistivity than the lower electrical resistivity lamella contact 14 to each pin receiver of the socket. Both of the lamella contacts of each pin receiver are adapted to make electrical contact with the same pin. During electrical connections and disconnections, the timing that contact is made between the pin and the different lamella contacts is sequenced to reduce arc energy. Turning to
The plug-and-socket system 20 includes an electrical connection arrangement 26 that provides a connection sequence for electrically connecting a first electrical conductor 28 such as a wire electrically connected to the pin 24 to a second electrical conductor 30 such as a wire electrically connected to the pin receiver 22.
The pin receiver 22 includes a contact zone 32 in which the electrical connection arrangement 26 includes a first contact lamella 34 (e.g., a first pin contact) and a second contact lamella 36 (e.g., a second pin contact). The first contact lamella 34 can be aligned along a longitudinal direction (L) in relation to the second contact lamella 36. A socket housing 25 can support the components of the electrical connection arrangement 26 and isolates them from one another.
In certain examples, the first contact lamella 34 can be made of a first material and the second contact lamella 36 can be made of a second material in which the first material has a higher electrical resistivity than the second material to reduce the arc energy during an electrical disconnection or connection. In certain examples, the first material may be a more arc erosion resistant material than the second material. In one example, the first material includes stainless steel, and the second material may include copper, silver, nickel or a combination of copper, silver, and nickel. In certain examples, the pin 24 can be made of a lower electrical resistance material, such as, stainless steel.
In other examples, the first and second contact lamellas 34, 36 may be made of the same material. In such a configuration, by-pass conductor 27 may be made of a higher resistance material or alternatively, a resistor may be added to the system.
Referring to
The second contact lamella 36 connects directly to the second electrical conductor 30 thereby defining a second circuit path 40 between pin receiver 22 and the second electrical conductor 30 that is separate from the first circuit path 38. When the pin 24 is in the axial position of
The electrical connection arrangement 26 can be configured to provide a connection sequence for electrically connecting the first and second electrical conductors 28, 30. For example, the connection sequence can include the following: a) a first electrical connection state in which the first and second electrical conductors 28, 30 are not electrically connected (see
The first circuit path 38 includes the first contact lamella 34 electrically connected to the second electrical conductor 30 by the by-pass conductor 27. The second circuit path 40 includes the second contact lamella 36 electrically connected to the second electrical conductor 30. The second contact lamella 36 is inwardly offset along the insertion axis X from the first contact lamella 34 within the pin receiver 22.
The contact pin 24 of the plug includes an electrically conductive portion 42 and the dielectric portion 44. The electrically conductive portion 42 contacts the first contact lamella 34 and not the second contact lamella 36 when the electrical connection arrangement 26 is in the second electrical connection state (see
The electrically conductive portion 42 contacts both the first and second contact lamellas 34, 36 when the electrical connection arrangement 26 is in the third electrical connection state (see
The electrically conductive portion 42 contacts the second contact lamella 36 and the dielectric portion 44 contacts the first contact lamella 34 when the electrical connection arrangement 26 is the fourth electrical connection state (see
As depicted in
Turning now to
Each of the linear switches 41 includes fixed contacts 71 supported by a base 53. The fixed contacts 71 each include a contact pad 73. The contact pads 73 are separated by a gap that can be closed by a linearly moveable bridge 45 having contact pads 46 aligned with the contact pads 73 of the fixed contacts 71. The fixed contacts include clamps 75 having clamping screws 57 for electrically connecting electrical conductors (e.g., electrical wires/cables) to the fixed contacts 71. The moveable bridge 45 is spring-biased by a spring 72 toward a closed-circuit position (see
The present disclosure is also directed to improving electrical switching apparatuses to reduce arcing energy during electrical connections and disconnections made under electrical load. To protect electric installations against the damaging effects of arcing, switches are provided with multiple circuit paths with different electrical resistances that can be utilized in sequence to reduce arc energy and reduce arc related contact and housing erosion. In certain examples, one of the circuit paths can include contacts made of erosion resistance material a having first electrical resistivity, and the other circuit path can include contacts made of a material having a second electrical resistivity lower than the first electrical resistivity.
Turning to
In certain examples, the spring contacts 54 of the fixed contacts 47 can be made of a first material and the pad contacts 52 can be made of a second material. Similar to the first and second materials of the first and second contact lamellas 34, 36 described above, the first material of the spring contacts 54 can have a higher electrical resistivity than the second material of the pad contacts 52. In other examples, a resistor may be added to the switching unit 46 to provide different electrical resistances to different circuit pathways in examples where the pad contacts 52 and the spring contacts 54 are made of the same material. The pad contacts 60, the conductors 28a, 30a and the bridge 50 can be made of the second material having the lower electrical resistivity.
In an open-circuit state (see
In a semi-closed circuit state (see
In a closed-circuit state (see
Number | Date | Country | Kind |
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102021125379.9 | Sep 2021 | DE | national |
102022124417.2 | Sep 2022 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/025455 | 9/30/2022 | WO |
Number | Date | Country | |
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63250430 | Sep 2021 | US |