The present invention pertains to electrical connection systems, or assemblies, and methods, and more particularly to assemblies and methods facilitating electrical connections of medical electrical conductors to medical devices.
Many medical devices include electrical connection assemblies for coupling with a medical electrical lead connector that is formed along the proximal portion of the lead and includes a plurality of connector elements disposed along a length thereof.
These assemblies typically include a plurality of electrical contacts positioned within an area, or bore, of what is typically called a connector module, or header, at locations corresponding to the connector elements of the lead connector, in order to mate with the corresponding connector elements when the connector is inserted within the bore. Some device connection assemblies further include sealing elements located between the electrical contacts to mate with insulating zones located between the connector elements of the lead connector, and thereby provide electrical isolation between each mating contact and connector element. Although a variety of connector assembly configurations are known in the art, there is still a need for new methods and assembly designs that provide stable electrical connections, and isolation between the connections, without substantially increasing the size or volume of the implanted system, and without adding time nor significant effort to surgical procedure to secure the connections.
In addition the number of connector elements is increasing as novel therapies require higher numbers of electrodes on the distal end of the lead. Historically, the plurality of connections is secured with a dedicated set screw for each connection. The set screws providing positional stability to the relative position of the lead and connector block, as well as providing the necessary forces to electrically mate the pairs of connections. As the number of contacts in implantable systems continue to increase, it becomes unreasonable to use the traditional methods and apparatus. There are limitations both to the physical size of the connector systems, and also to the magnitude of manual manipulation required during a surgical procedure.
A multiple contact connector interfaces between an implanted medical device and an implanted cable or lead to provide an electrical connection for implanted medical applications, including implanted therapeutic and sensing applications. According to one embodiment, a connector system for establishing an electrical connection between an implanted medical device and a lead includes an array of electrically active pins and complementary electrically conductive receptacles, in which one of the array and the complementary receptacles are provided in a recessed area of the implanted medical device and are exposed from the implanted medical device prior to establishing the electrical connection, and the other of the array and the complementary receptacles are encased in a lead housing from which a distal end of the lead extends. The electrical connection is established upon pressing the pins and the complementary receptacles together, and upon establishing the electrical connection, the lead housing is exposed at an exterior of the implanted medical device.
According to another embodiment, a connector system for establishing an electrical connection between an implanted medical device and a lead includes: a connector with a body portion that houses a plurality of electrically active contacts and a flange portion extending from the body portion, where the lead extends from the connector and is coupled to the electrically active contacts; an implanted medical device with a plurality of electrically conductive contacts in a recessed area of the implanted medical device that are exposed from an exterior of the implanted medical device prior to establishing the electrical connection; and a seal. The electrically active contacts and the electrically conductive contacts establish the electrical connection upon inserting the body portion into the recessed area, and upon establishing the electrical connection, the seal is arranged between the connector and the implanted medical device and protects the electrical connection from fluids.
In yet another embodiment, a connector system for establishing an electrical connection between an implanted medical device and a lead includes a first and a second connector block, the first and the second connector blocks each having a body portion that houses a plurality of electrically active contacts, a flange portion extending from the body portion, and a lead extending from the connector block, and an implanted medical device comprising a plurality of electrically conductive contacts arranged in each of a first and a second recessed area of the implanted medical device, where the electrically conductive contacts are exposed from an exterior of the implanted medical device prior to establishing the electrical connection. The body portion of the first and the second connector blocks are differently shaped from one another, and the first and the second recessed areas include sidewalls complementary to respective shapes of the first body portion and the second body portion, such that the electrical connection may only be established between the first connector block and the first recessed area and the second connector block and the second recessed area.
Additionally, embodiments provide a connector for connecting between multiple implanted leads, each of which has multiple independent conductors.
Electrical connection systems include planar arrays of male connector pins on one portion of the apparatus, and matching arrays of female connector receptacles on a second portion of the apparatus. The two portions of the connector are joined by aligning the arrays of pins and receptacles and pressing together the portions such that the pins are engaged with the receptacles and a secure electrical connection is made. Alignment features in both portions of the apparatus ensure that the pins and receptacles are aligned. The connector apparatus may include features to seal out external fluids, and also to isolate any fluid existing in the connector apparatus prior to mating, so that each pin and its corresponding receptacle are electrically isolated from other pin and receptacle pairs. The apparatus may additionally or alternatively include a latching feature that retains the relative position of the pins, receptacle, and the positioning of the fluid seals. Such a latching feature may be reversible, so that the lead can be removed from the device without damage to either portion of the connector apparatus.
Electrical connection systems may provide for connection of multiple conductors, but one conductor may also be connected to using the connector apparatus disclosed. For example, certain embodiments may provide a connection for medical applications requiring 2 to 128 independent conductors. Despite the high number of connections made, the profile of the connector is relatively low because, for example, certain embodiments provide alignment and keying structures for the proper registration of the male and female portions of the connection. Additionally, each lead's connector may be uniquely keyed to ensure that only complementary connections can be made, e.g., during a surgical procedure, thus reducing the opportunity for connection related errors.
These and other features and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, wherein it is shown and described illustrative embodiments of the invention, including best modes contemplated for carrying out the invention. As it will be realized, the invention is capable of modifications in various obvious aspects, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
a is another perspective view of an embodiment that is side mounted and connects to a plurality of feed throughs with multiple pins.
b is a perspective view of an embodiment depicting detail of the proximal end connector of the patient lead.
c is an alternative perspective view of an embodiment of the connector and receptacle of an implantable pulse generator (IPG) in a non-engaged position.
d provides magnified, top perspective views of the connector and IPG depicted in
a illustrates another sealing method for the body of the lead connector for contacting contact IPG, in accordance with certain embodiments.
b depicts an alternative view of the body of the lead connector and the IPG of
The following description is exemplary in nature and is not intended to limit the scope, applicability, or configuration of the invention. Rather, the following description provides practical illustrations for implementing exemplary embodiments of the invention. Examples of constructions, materials, dimensions, and manufacturing processes are provided for selected elements, and all other elements employ that which is known to those of skill in the field of the invention. Those skilled in the art will recognize that many of the examples provided have suitable alternatives that can be utilized.
Electrical connection systems according to embodiments provided herein, include planar arrays of male connector pins on one portion of the apparatus, and matching arrays of female connector receptacles on a second portion of the apparatus. The two portions of the connector are joined by aligning the arrays of pins and receptacles and pressing together the portions such that the pins are engaged with the receptacles and a secure electrical connection is made between a medical device and a lead. Traditional connector conductive surfaces are expressed as end pins or rings around a cylindrical lead body, e.g., lead 200. While leads may have various outer diameters, the conductors are arranged along a single dimension, that being the axis of the lead. In the embodiments described below, the conductors are deployed in two dimensions providing a planar surface upon which to place a larger number contacts. This planar approach eliminates the need to geometrically convert from the surface of the IPG to a cylinder, thus simplifying the structure of the IPG.
Accordingly,
a is a perspective view of another embodiment, in which the lead connector 4 is side mounted, e.g., laterally attached, to the IPG 1 and connects to a plurality of electrical conductors with multiple pins arranged in a recessed area 6, e.g., a pocket or receptacle, provided in the IPG 1. The recessed area 6 is defined by a sidewall of the IPG 1 and is shaped to accept the lead connector 4 on the proximal end of the lead 2, .e.g., the recessed area 6 is complementarily shaped relative to lead connector 4, and thus may include a planar surface to complement a planar surface of the lead connector 4. The recessed area 6 contains multiple electrical conductors with several pins 7 each, which are exposed from the IPG 1 by way of the opened recessed area 6 prior to establishing the electrical connection. These pins 7 carry electrical power and/or signals in and out of the hermetically sealed IPG 1, e.g., to the sealed IPG can. The recessed area 6 also contains alignment structures 5, which are depicted as round posts. The structures 5 may be of various shapes to ensure alignment with the proper lead connector 4 is provided during surgical connection of the IPG 1, so that the proper lead 2 connects to the proper recessed area 6 such as in cases where there is more than one recessed area 6, and/or to provide a connection with a proper orientation of the lead connector 4 relative to the recessed area 6.
b is a perspective view of an embodiment depicting detail of the proximal end lead connector 4 of the patient lead 2. The distal end of the lead 2 bears the tissue contacting electrodes 8 for providing therapeutic or sensing functions, and the opposite proximal end of the lead 2 extends from the lead connector 4 housing. Embodiments of the lead connector 4 incorporate female or male structures to register and mate with the pins 7 and structures 5 depicted in
In
c is an alternative perspective view of the embodiment depicted in
d depicts magnified, top perspective views of the lead connector 4 and IPG 1 during an engagement operation between the lead connector 4 and IPG 1. In the upper portion of
To connect the lead 2 to the IPG 1, lead connector 4, is manually pressed partially into the recessed area 6. Latching device 9, is then pressed into place on the IPG 1, such that its legs 13, pass through latch openings 53 in the body of IPG 1, e.g., the latch openings 53 are formed in a wall defining the recessed area 6 so that the latch openings 53 extend into the recessed area 6, and then partly into the latch openings 18 of the lead connector 4 arranged within the recessed area 6 in order to latch the lead connector 4 to the IPG 1. If the lead connector 4 is not fully seated into the recessed area 6, the latch openings 18 will be misaligned with the IPG latch openings 53. Forcing the latch 9 downward manually or with the help of optional screw 14, will cause the chamfer 12 at the end of the latch's legs 13 to force the connecting holes 18 (
The bottom part of
To disconnect the lead connector 4, i.e., to eject the lead connector 4 from its latched position without damage, latch device 9 is removed from lead connector 4 and IPG 1, turned 180 degrees, e.g., reversed, and then reinserted. Upon reinsertion, the latch device 9 is inserted into openings 53, but latch device 9 legs 13 (
a illustrates an alternative sealing method for the body of the lead connector 4, with the small contact array 10 with metallic female contacts 22 for contacting contact pin 25 of IPG 1. At the surface of the body portion 4a, each barrel 10 is surrounded by a circular seal 28 or 29. The profile of the seal may be circular as in seal 28, forming a torus or ring, or may have an alternative profile, e.g., a projecting v-shape, as with seal 29. The seals 28/29 extend beyond the outer surface of the lead connector 4 so that they are pressed against a facing portion of the recessed area within the recessed area 6 and are deformed upon engagement of the lead connector 4 to the recessed area 6 of the IPG 1. This forms a tight seal and electrical barrier between each connector barrel 10.
While
b depicts an alternative view of the body of the lead connector 4 and the IPG 1 of
According to
To extract the connector block 32 in the example from the body of the IPG 1, the fasteners 33 are backed out. In instances where the fasteners are captive, e.g., using captive screws, prior to the screw threads completely disengaging from the IPG 1, the screws press against the underside of the connector block 32, thus forcing the connector 32 upward and clear of the recessed area 35. Alternately, a prying tool can be used to urge the connector block 32 free of the IPG 1.
From the above description and drawings, it will be understood by those of ordinary skill in the art that the particular embodiments shown and described are for purposes of illustration only and are not intended to limit the scope of the present invention. Those of ordinary skill in the art will recognize that the present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. References to details of particular embodiments are not intended to limit the scope of the invention.
This application claims priority to U.S. Application No. 61/242,458, entitled Electrical Connection System and Method for Implantable Medical Device,” filed Sep. 15, 2009, the content of which is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
3001170 | Eyre et al. | Sep 1961 | A |
3187295 | Husaka | Jun 1965 | A |
3215973 | Falconer | Nov 1965 | A |
3848951 | Michaels et al. | Nov 1974 | A |
4070086 | Trafford | Jan 1978 | A |
4077697 | Yates | Mar 1978 | A |
4401958 | Noorigian | Aug 1983 | A |
4537457 | Davis, Jr. et al. | Aug 1985 | A |
5022404 | Hafner | Jun 1991 | A |
5222164 | Bass et al. | Jun 1993 | A |
5380214 | Ortega, Jr. | Jan 1995 | A |
5413595 | Stutz, Jr. | May 1995 | A |
5460549 | Muzslay | Oct 1995 | A |
5645577 | Froberg et al. | Jul 1997 | A |
5690509 | Eisenbraun | Nov 1997 | A |
5704802 | Loudermilk | Jan 1998 | A |
5748821 | Schempp et al. | May 1998 | A |
5755743 | Volz et al. | May 1998 | A |
5843141 | Bischoff et al. | Dec 1998 | A |
5951595 | Moberg et al. | Sep 1999 | A |
6016447 | Juran et al. | Jan 2000 | A |
6016448 | Busacker et al. | Jan 2000 | A |
6029089 | Hawkins et al. | Feb 2000 | A |
6080188 | Rowley et al. | Jun 2000 | A |
6112121 | Paul et al. | Aug 2000 | A |
6154675 | Juran et al. | Nov 2000 | A |
6293596 | Kinder | Sep 2001 | B1 |
6312297 | Lorkowski | Nov 2001 | B1 |
6321126 | Kuzma | Nov 2001 | B1 |
6390843 | Lim | May 2002 | B1 |
6409530 | Zhao et al. | Jun 2002 | B1 |
6428368 | Hawkins et al. | Aug 2002 | B1 |
6551142 | Eisenbraun | Apr 2003 | B2 |
6721600 | Jorgenson et al. | Apr 2004 | B2 |
6878013 | Behan | Apr 2005 | B1 |
6929517 | Tsai | Aug 2005 | B2 |
6963780 | Ruben et al. | Nov 2005 | B2 |
6971907 | Stroud | Dec 2005 | B1 |
7012542 | Powell et al. | Mar 2006 | B2 |
7047083 | Gunderson et al. | May 2006 | B2 |
7070455 | Balsells | Jul 2006 | B2 |
7087077 | Van Dijk et al. | Aug 2006 | B1 |
7128757 | Boylan et al. | Oct 2006 | B2 |
7187975 | Flickinger et al. | Mar 2007 | B2 |
7195523 | Naviaux | Mar 2007 | B2 |
7244150 | Brase et al. | Jul 2007 | B1 |
7286882 | Cole | Oct 2007 | B2 |
7347751 | Sweeney et al. | Mar 2008 | B2 |
7510447 | Drew | Mar 2009 | B2 |
7526339 | Lahti et al. | Apr 2009 | B2 |
7534127 | Parker et al. | May 2009 | B2 |
7798864 | Barker et al. | Sep 2010 | B2 |
7819682 | Donetsky | Oct 2010 | B2 |
20010053631 | Nagai | Dec 2001 | A1 |
20020002016 | Sato et al. | Jan 2002 | A1 |
20030003796 | Zoiss | Jan 2003 | A1 |
20040106964 | Fischer, Sr. et al. | Jun 2004 | A1 |
20040153138 | Murphy | Aug 2004 | A1 |
20040162593 | Jorgenson et al. | Aug 2004 | A1 |
20050186829 | Balsells | Aug 2005 | A1 |
20070161294 | Brase et al. | Jul 2007 | A1 |
20070179553 | Iyer et al. | Aug 2007 | A1 |
20070225772 | Lahti et al. | Sep 2007 | A1 |
20070280850 | Carlson | Dec 2007 | A1 |
20080195194 | Pacetti et al. | Aug 2008 | A1 |
20080274651 | Boyd et al. | Nov 2008 | A1 |
20090208168 | Ishikawa et al. | Aug 2009 | A1 |
20110022100 | Brase et al. | Jan 2011 | A1 |
20110151698 | Boyd et al. | Jun 2011 | A1 |
Number | Date | Country |
---|---|---|
1 737 078 | Dec 2006 | EP |
2227612 | Aug 1990 | GB |
WO 02095877 | Nov 2002 | WO |
WO 2007070544 | Jun 2007 | WO |
Number | Date | Country | |
---|---|---|---|
20110065301 A1 | Mar 2011 | US |
Number | Date | Country | |
---|---|---|---|
61242458 | Sep 2009 | US |