This patent application claims priority of a Chinese Patent Application No. 202211393349.7, filed on Nov. 8, 2022 and titled “ELECTRICAL CONNECTOR AND MOUNTING METHOD THEREOF”, the entire content of which is incorporated herein by reference.
The present disclosure relates to an electrical connector and a mounting method thereof, which belongs to the technical field of connectors.
An electrical connector in the related art includes a plurality of sub-connectors. However, these sub-connectors usually share an insulating body. Each sub-connector includes a plurality of conductive terminals. When the conductive terminals of these sub-connectors need to be mounted to a circuit board at the same time, the mounting is difficult and the yield rate is low.
In addition, with the continuous development of connector technologies, connectors with the same or similar appearance may be matched with different mating electronic components (such as electronic cards). Therefore, it is necessary to design an identification function for the electrical connector to improve the mating accuracy.
An object of the present disclosure is to provide an electrical connector with improved structure and a mounting method thereof.
In order to achieve the above object, the present disclosure adopts the following technical solution: an electrical connector, including: an outer insulating body, the outer insulating body including an accommodating space and a second slot located beside the accommodating space along a first direction; a first sub-connector, the first sub-connector including a first insulating body and a plurality of first terminals fixed to the first insulating body; the first insulating body defining a first slot; each first terminal including a first mating portion extending into the first slot and a first tail portion configured to be mounted on a circuit board; the outer insulating body being sleeved on the first sub-connector; the first insulating body being accommodated in the accommodating space; the first slot and the second slot being arranged along the first direction; and a terminal module, the terminal module including a plurality second terminals and a plurality of cables connected to the plurality of second terminals, each second terminal including a second mating portion extending into the second slot and a second tail portion connected with a corresponding cable.
In order to achieve the above object, the present disclosure adopts the following technical solution: an electrical connector, including: a sub-connector, the sub-connector including an insulating body and a plurality of conductive terminals, the insulating body defining a slot, each conductive terminal including a tail portion and a mating portion protruding into the slot, the slot being configured to receive an electronic card; and an identification connector, the identification connector including a plurality of identifying conductive terminals and a conductive element; each identifying conductive terminal including a connecting portion; the plurality of identifying conductive terminals being configured to be in contact with a circuit board; wherein the conductive element connects the connecting portions of at least two of the identifying conductive terminals among the plurality of identifying conductive terminals, so as to transmit an identification signal to the circuit board.
In order to achieve the above object, the present disclosure adopts the following technical solution: a method for mounting an electrical connector to a circuit board, the electrical connector including: an outer insulating body, the outer insulating body including an accommodating space and a second slot located beside the accommodating space along a first direction; a first sub-connector, the first sub-connector including a first insulating body and a plurality of first terminals fixed to the first insulating body; the first insulating body defining a first slot; each first terminal including a first mating portion extending into the first slot and a first tail portion configured to be mounted on the circuit board; the outer insulating body being sleeved on the first sub-connector; the first insulating body being accommodated in the accommodating space; the first slot and the second slot being arranged along the first direction; and a terminal module, the terminal module including a plurality second terminals and a plurality of cables connected to the plurality of second terminals, each second terminal including a second mating portion extending into the second slot and a second tail portion connected with a corresponding cable;
Compared with the prior art, the present disclosure pre-mounts the first sub-connector on the circuit board; and then sleeves the outer insulating body on the first sub-connector to make the first sub-connector be accommodated in the accommodating space, which simplifies mounting the electrical connector to the circuit board. Besides, by providing the identification connector and connecting the connecting portions of at least two identifying conductive terminals among the plurality of identifying conductive terminals through the conductive element, so as to transmit the identification signal to the circuit board, which expands the identification function of the electrical connector.
Exemplary embodiments will be described in detail here, examples of which are shown in drawings. When referring to the drawings below, unless otherwise indicated, same numerals in different drawings represent the same or similar elements. The examples described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of devices and methods consistent with some aspects of the application as detailed in the appended claims.
The terminology used in this application is only for the purpose of describing particular embodiments, and is not intended to limit this application. The singular forms “a”, “said”, and “the” used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings.
It should be understood that the terms “first”, “second” and similar words used in the specification and claims of this application do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, “an” or “a” and other similar words do not mean a quantity limit, but mean that there is at least one; “multiple” or “a plurality of” means two or more than two. Unless otherwise noted, “front”, “rear”, “lower” and/or “upper” and similar words are for ease of description only and are not limited to one location or one spatial orientation. Similar words such as “include” or “comprise” mean that elements or objects appear before “include” or “comprise” cover elements or objects listed after “include” or “comprise” and their equivalents, and do not exclude other elements or objects. The term “a plurality of” mentioned in the present disclosure includes two or more.
Hereinafter, some embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
Referring to
In the illustrated embodiment of the present disclosure, the electrical connector 100 is a card edge connector for insertion of the electronic card 300. The electronic card 300 includes a base 301, a first insertion portion 302 extending from the base 301 and a second insertion portion 303 extending from the base 301. The first insertion portion 302 and the second insertion portion 303 are disposed at intervals along the first direction A1-A1. The electronic card 300 further includes a cutout 304 located between the first insertion portion 302 and the second insertion portion 303 along the first direction A1-A1. In the illustrated embodiment of the present disclosure, the cutout 304 is a U-shaped opening. Widths of the first insertion portion 302 and the second insertion portion 303 along the first direction A1-A1 are different to prevent wrong insertion. A plurality of first metal pads 3021 are disposed on at least one surface of the first insertion portion 302. A plurality of second metal pads 3031 are disposed on at least one surface of the second insertion portion 303. In the illustrated embodiment of the present disclosure, the plurality of first metal pads 3021 are provided on two opposite surfaces of the first insertion portion 302. The plurality of second metal pads 3031 are provided on opposite surfaces of the second insertion portion 303.
In the illustrated embodiment of the present disclosure, the electrical connector 100 includes a first sub-connector 101, a second sub-connector 102 and an identification connector 103. In the illustrated embodiment of the present disclosure, the electrical connector 100 includes an outer insulating body 1. The outer insulating body 1 is a component of the second sub-connector 102 and the identification connector 103 (details will be described later). The outer insulating body 1 includes a first mounting flange 18 and a second mounting flange 19 located on two sides thereof. The first mounting flange 18 defines a first through hole 181 aligned with the first mounting hole 204. The second mounting flange 19 defines a second through hole 191 aligned with the second mounting hole 205. The electrical connector 100 also includes a first fastener 104 (e.g. a bolt) passing through the first through hole 181 and the first mounting hole 204 to fix one side of the outer insulating body 1 to the circuit board 200; and a second fastener 105 (e.g. a bolt) passing through the second through hole 191 and the second mounting hole 205 to fix the other side of the outer insulating body 1 to the circuit board 200.
Referring to
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The second side wall 116 is provided with a second protrusion 1161 protruding toward the first side wall 115 and protruding into the accommodating space 110; and a third protrusion 1162 protruding toward the first sidewall 115 and protruding into the accommodating space 110. The first base 11 includes a second guide slot 1163 located between an upper surface of the second protrusion 1161 and the first top wall 113, and a fourth guide slot 1164 located between a lower surface of the third protrusion 1162 and the first bottom wall 114. In the illustrated embodiment of the present disclosure, the first guide slot 1152 and the second guide slot 1163 are located at the same height; and the third guide slot 1153 and the fourth guide slot 1164 are located at the same height. Referring to
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The second slot 120 is configured to receive the second insertion portion 303 of the electronic card 300. In the illustrated embodiment of the present disclosure, the first base 11 and the second base 12 share the second side wall 116. The second side wall 116 is used as a positioning wall for being received in the cutout 304 of the electronic card 300 so as to prevent the electronic card 300 from being reversely inserted. Of course, in other embodiments, the positioning wall may not be shared. For example, the first base 11 is provided with a first positioning wall, the second base 11 is provided with a second positioning wall, and the first positioning wall and the second positioning wall are received in the cutout 304 together. In other embodiments, the positioning wall can also be made separately from the first base 11 and the second base 12, and the positioning wall is assembled to the first base 11 and/or the second base 12, which can also achieve the purpose of preventing the electronic card 300 from being reversely/wrongly inserted.
In the illustrated embodiment of the present disclosure, the second base 12 further includes a second top wall 127 and a second bottom wall 128. The second slot 120 is located between the second top wall 127 and the second bottom wall 128. The second top wall 127 defines a plurality of third terminal receiving grooves 1271 arranged at intervals along the first direction A1-A1. The second bottom wall 128 defines a plurality of fourth terminal receiving grooves 1281 arranged at intervals along the first direction A1-A1.
The third base 13 is provided with a front end surface 131, a third installation surface 132 opposite to the front end surface 131, and a plurality of slits 133 arranged at intervals and extending backwardly through the third installation surface 132.
Referring to
In the illustrated embodiment of the present disclosure, the first insulating body 41 is roughly U-shaped, and includes a rear end portion 411, a first extension wall 412 extending forwardly from a top of the rear end portion 411, a second extension wall 413 extending forwardly from a bottom of the rear end portion 411, and a first slot 410 located between the first extension wall 412 and the second extension wall 413. The first slot 410 is configured to receive the first insertion portion 302 of the electronic card 300. In the illustrated embodiment of the present disclosure, the first slot 410 and the second slot 120 have different widths along the first direction A1-A1.
In the illustrated embodiment of the present disclosure, the rear end portion 411 is provided with a first rear end surface 4111. The first extension wall 412 defines a plurality of first terminal receiving grooves 4121. The second extension wall 413 defines a plurality of second terminal receiving grooves 4131. The plurality of first terminal receiving grooves 4121 and the plurality of second terminal receiving grooves 4131 are in communication with the first slot 410. The first extension wall 412 has a first installation rib 4122 and a second installation rib 4123 which are located on two sides thereof. The second extension wall 413 has a third installation rib 4132 and a fourth installation rib 4133 which are located on two sides thereof. The first insulating body 41 further includes a protruding wall 414 connected to the rear end portion 411, a first post 415 protruding forwardly from the protruding wall 414, and a second post 416 protruding forwardly from the protruding wall 414. The first post 415 is in interference fit with the first fixing hole 118, and the second post 416 is in interference fit with the second fixing hole 119, so as to improve that when the first sub-connector 101 is received in the accommodating space 110, the first insulating body 41 and the first base 11 can be tightly fixed. In the illustrated embodiment of the present disclosure, the first post 415 and the second post 416 are provided with abutment ribs on an outside so as to enhance the interference force with the first base 11.
In the embodiment shown in the present disclosure, the plurality of first terminals 42 include a plurality of first conductive terminals 42a fixed to the first insulating body 41 and a plurality of second conductive terminals 42b fixed to the first insulating body 41.
In an embodiment of the present disclosure, the plurality of first conductive terminals 42a and the plurality of second conductive terminals 42b are assembled and fixed to the first insulating body 41. In the illustrated embodiment of the present disclosure, the first conductive terminal 42a and the second conductive terminal 42b are disposed symmetrically. Each first conductive terminal 42a includes a first fixing portion 42a1 fixed to the rear end portion 411, a first elastic arm 42a2 extending forwardly from one end of the first fixing portion 42a1, and a first soldering portion 42a3 bent from the other end of the first fixing portion 42a1. The first elastic arm 42a2 has a first contact portion 42a21 extending into the first slot 410.
Similarly, each second conductive terminal 42b includes a second fixing portion 42b1 fixed to the rear end portion 411, a second elastic arm 42b2 extending forwardly from one end of the second fixing portion 42b1, and a second soldering portion 42b3 bent from the other end of the second fixing portion 42b1. The second elastic arm 42b2 has a second contact portion 42b21 extending into the first slot 410.
The first contact portion 42a21 and the second contact portion 42b21 are located on two sides (for example, an upper side and a lower side) of the first slot 410, respectively, so as to better hold the first insertion portion 302 of the electronic card 300. The first soldering portions 42a3 and the second soldering portions 42b3 are soldered or welded to the first row of conductive pads 2031 and the second row of conductive pads 2032, respectively, by surface mount technology (SMT). In the illustrated embodiment of the present disclosure, bent directions of the first soldering portions 42a3 and the second soldering portions 42b3 are opposite. That is, although each of the first soldering portions 42a3 and the second soldering portions 42b3 is in a shape of a flat plate, an extending direction of the first soldering portion 42a3 is opposite to an extending direction of the second soldering portion 42b3. With such arrangement, it is beneficial to increase distances between the first soldering portions 42a3 and the second soldering portions 42b3, thereby reducing the risk of short circuit caused by too short distances.
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Similarly, the second terminal module 52 includes a plurality of fourth conductive terminals 521, a second insulating block 522 fixing the fourth conductive terminals 521, and a plurality of second cables 523 connected to the plurality of fourth conductive terminals 521. Each fourth conductive terminal 521 includes a fourth fixing portion 5211 fixed in the second insulating block 522, a fourth elastic arm 5212 extending from one end of the fourth fixing portion 5211, and a fourth soldering portion 5213 extending from the other end of the fourth fixing portion 5211. The fourth elastic arm 5212 passes through a corresponding second receiving groove 1260 to extend into the second slot 120. The fourth elastic arm 5212 includes a fourth contact portion 5212a located in the second slot 120. In the illustrated embodiment of the present disclosure, the fourth conductive terminals 521 are insert-molded with the second insulating block 522 to form a whole.
Referring to
The first insulating block 512 and the second insulating block 522 are at least partially accommodated in the installation space 123. The first insulating block 512 and/or the second insulating block 522 are positioned in contact with the middle transverse wall 124.
Specifically, in an embodiment of the present disclosure, the first insulating block 512 is further provided with a plurality of first positioning protrusions 5121 protruding forwardly and corresponding to the first receiving grooves 1250, and a plurality of first protrusions 5122 protruding backwardly. The third elastic arms 5112 protrude beyond the first positioning protrusions 5121. In an embodiment of the present disclosure, the third soldering portions 5113 of the first signal terminals S1 are exposed on the first protrusions 5122 so as to facilitate fixing with the first cables 513 by soldering or welding.
Similarly, the second insulating block 522 is further provided with a plurality of second positioning protrusions 5221 protruding forwardly and corresponding to the second receiving grooves 1260, and a plurality of second protrusions 5222 protruding backwardly. The fourth elastic arms 5212 protrude beyond the second positioning protrusions 5221. In an embodiment of the present disclosure, the fourth soldering portions 5213 of the second signal terminals S2 are exposed on the second protrusions 5222 so as to facilitate fixing with the second cables 523 by soldering or welding.
Referring to
The metal shielding member 53 includes a main body 531, a plurality of first bosses 532 protruding upwardly from the main body 531, a plurality of second bosses 533 protruding downwardly from the main body 531, a plurality of first holding grooves 534 each located between two adjacent first bosses 532, a plurality of second locking grooves 535 each located between two adjacent second bosses 533, a first abutting wall 536 located above the plurality of first holding grooves 534, and a second abutting wall 537 located below the plurality of second locking grooves 535. The first holding grooves 534 extend forwardly through the first abutting wall 536. The second locking grooves 535 extend forwardly through the second abutting wall 537. The first protrusions 5122 are accommodated in the first holding grooves 534, and the second protrusions 5222 are accommodated in the second locking grooves 535 for assembly. The first abutting wall 536 abuts downwardly against the first protrusions 5122. The second abutting wall 537 abuts upwardly against the second protrusions 5222. Each first boss 532 defines a first recess 5321. Each second boss 533 defines a second recess 5331. The third soldering portion 5113 of the first ground terminal G1 is received in a corresponding first recess 5321. The fourth soldering portion 5213 of the second ground terminal G2 is received in a corresponding second recess 5331. The first ground terminals G1 and the second ground terminals G2 are in contact with the metal shielding member 53. As a result, all the first ground terminals G1 and all the second ground terminals G2 are connected in series with the metal shielding member 53 to form a whole, which improves the shielding effect. The first cables 513 include a plurality of first ground cables 5131 soldered or welded to the third soldering portions 5113 of the first ground terminals G1. The second cables 523 include a plurality of second ground cables 5231 soldered or welded to the fourth soldering portions 5213 of the second ground terminals G2. After molding, the covering insulating housing 54 wraps soldered or welded portions of the cables and the terminals, thereby improving the durability.
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The metal shielding member 53 includes a main body 531, a plurality of first bosses 532 protruding upwardly from the main body 531, a plurality of second bosses 533 protruding downwardly from the main body 531, a plurality of first holding grooves 534 each located between two adjacent first bosses 532, a plurality of second locking grooves 535 each located between two adjacent second bosses 533, a first abutting wall 536 located above the plurality of first holding grooves 534, and a second abutting wall 537 located below the plurality of second locking grooves 535. The first holding grooves 534 extend forwardly through the first abutting wall 536. The second locking grooves 535 extend forwardly through the second abutting wall 537. The first protrusions 5122 are accommodated in the first holding grooves 534, and the second protrusions 5222 are accommodated in the second locking grooves 535 for assembly. The first abutting wall 536 abuts downwardly against the first protrusions 5122. The second abutting wall 537 abuts upwardly against the second protrusions 5222. Each first boss 532 defines a first recess 5321. Each second boss 533 defines a second recess 5331. The third soldering portion 5113 of the first ground terminal G1 is received in a corresponding first recess 5321. The fourth soldering portion 5213 of the second ground terminal G2 is received in a corresponding second recess 5331. The metal shielding member 53 includes a first pressing protrusion 5322 located above the first recesses 5321 and a second pressing protrusion 5332 located below the second recesses 5331. The first pressing protrusion 5322 abuts downwardly against the third soldering portions 5113 of the first ground terminals G1, and the second pressing protrusion 5332 abuts upwardly against the fourth soldering portions 5213 of the second ground terminals G2, in order to better contact the first ground terminals G1 and the second ground terminals G2 with the metal shielding member 53. As a result, all the first ground terminals G1 and all the second ground terminals G2 are connected in series with the metal shielding member 53 to form a whole, which improves the shielding effect. The first cables 513 include a plurality of first ground cables 5131 soldered or welded to the third soldering portions 5113 of the first ground terminals G1. The second cables 523 include a plurality of second ground cables 5231 soldered or welded to the fourth soldering portions 5213 of the second ground terminals G2. After molding, the covering insulating housing 54 wraps soldered or welded portions of the cables and the terminals, thereby improving the durability.
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The second terminal module 52 further includes a second ground piece 524 mounted to the second insulating block 522. The second ground piece 524 has a plurality of second protrusions 5241. The plurality of second protrusions 5241 are in contact with the plurality of second ground terminals G2 so as to connect all the second ground terminals G2 in series. The second cables 523 includes a second ground cable 5231 soldered or welded to the second ground piece 524.
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S1, mounting the first tail portions of the first terminals 42 of the first sub-connector 101 on the circuit board 200 (for example, the first tail portions are soldered or welded to the circuit board 200 by SMT), so as to realize the mounting of the first sub-connector 101;
S2, assembling the terminal module 5 into the outer insulating body 1; and
S3, mounting the outer insulating body 1 together with the terminal module 5 on the circuit board 200. The outer insulating body 1 is sleeved on the first sub-connector 101. The first insulating body 41 is accommodated in the accommodating space 110. In the step S3, the elastic abutment arms 141 of the identifying conductive terminals 14 are in elastic contact with the third row of conductive pads 2033 of the circuit board 200. Such arrangement reduces the difficulty of mounting various conductive terminals on the circuit board 200.
Preferably, after the step S3, the method of the present disclosure further includes the following step:
S4, fixing the outer insulating body 1 to the circuit board 200 by at least one fastener.
A superordinate concept of the first conductive terminal 42a and the second conductive terminal 42b is the first terminal 42. A superordinate concept of the first contact portion 42a21 and the second contact portion 42b21 is a first mating portion. A superordinate concept of the third contact portion 5112a and the fourth contact portion 5212a is a second mating portion. A superordinate concept of the first mating portion and the second mating portion is a mating portion. A superordinate concept of the first soldering portion 42a3 and the second soldering portion 42b3 is a first tail portion. A superordinate concept of the third soldering portion 5113 and the fourth soldering portion 5213 is a second tail portion. A superordinate concept of the first guide slot 1152, the second guide slot 1163, the third guide slot 1153 and the fourth guide slot 1164 is a guide slot. A superordinate concept of the first installation rib 4122, the second installation rib 4123, the third installation rib 4132 and the fourth installation rib 4133 is an installation rib. A superordinate concept of the third conductive terminal 511 and the fourth conductive terminal 521 is a second terminal. A superordinate concept of the first terminal 42 and the second terminal is a conductive terminal. A superordinate concept of the first tail portion and the second tail portion is a tail portion. A superordinate concept of the first cable 513 and the second cable 523 is a cable. A superordinate concept of the first sub-connector 101 and the second sub-connector 102 is a sub-connector. A superordinate concept of the first slot 410 and the second slot 120 is a slot. A superordinate concept of the first fastener 104 and the second fastener 105 is a fastener. Such logic can be applied to other components to define a corresponding superordinate concept.
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Compared with the prior art, the present disclosure pre-mounts the first sub-connector 101 on the circuit board 200; and then sleeves the outer insulating body 1 onto the first sub-connector 101 to make the first insulating body 41 be accommodated in the accommodating space 110 of the outer insulating body 1, which simplifies mounting the electrical connector 100 to the circuit board 200. Besides, by providing the identification connector 103 and connecting the connecting portions 142 of at least two identifying conductive terminals 14 among the plurality of identifying conductive terminals 1 through the conductive element 15, so as to transmit the identification signal to the circuit board 200, which expands the identification function of the electrical connector 100.
The above embodiments are only used to illustrate the present disclosure and not to limit the technical solutions described in the present disclosure. The understanding of this specification should be based on those skilled in the art. Descriptions of directions, although they have been described in detail in the above-mentioned embodiments of the present disclosure, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the application, and all technical solutions and improvements that do not depart from the spirit and scope of the application should be covered by the claims of the application.
Number | Date | Country | Kind |
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202211393349.7 | Nov 2022 | CN | national |