The present invention relates to an electrical connector and a switching device.
Patent document 1 below relates to a switching device, and discloses a technique whereby an external terminal can be connected between a pair of elastic parts (terminal parts) that are provided facing each other inside a housing, by inserting the external terminal from outside the housing.
However, with the technique of patent document 1 described above, if the external terminal is positioned imprecisely and inserted into the housing without adjustment, the external terminal might get caught in the terminal part of the housing, and there is even a risk that the terminal part is pushed in by the external terminal and deformed plastically.
According to one embodiment, therefore, an electrical connector includes: a metallic terminal member that is positioned inside a housing and that includes a pair of a first terminal part and a second terminal part, the first and second terminal parts facing each other and configured to sandwich an external terminal inserted into the housing from outside; and a block-shaped auxiliary member that is positioned to surround the first and second terminal parts inside the housing, and that, when the external terminal is inserted between the first and second terminal parts, rotates in response to a load produced by the external terminal and applied to the auxiliary member, thereby pushing the first terminal part in a direction to move away from the second terminal part.
According to the one embodiment described above, therefore, even if the external terminal is positioned imprecisely, inserted into the housing without adjustment, and gets caught in the terminal parts, it is still possible to substantially prevent the terminal parts from deforming plastically, and insert the external terminal part between the pair of terminal parts appropriately.
One embodiment will be described below with reference to the accompanying drawings.
(Overview of Switching Device)
The lever 120 is supported rotatably by the housing 110. The lever 120 is provided such that its operating part 121 protrudes upward (in the positive Z-axis direction) from an upper opening part 110A of the housing 110.
When the operating part 121 is operated to the right (in the positive Y-axis direction) viewed from the front side (the positive X-axis side), the lever 120 rotates clockwise, and the operating part 121 tilts to the right (to the positive Y-axis side).
On the other hand, when the operating part 121 is operated to the left (in the positive Y-axis direction) viewed from the front side (the positive X-axis side), the lever 120 rotates counterclockwise, and the operating part 121 tilts to the left (to the negative Y-axis side).
In a lower part inside the housing 110, three connectors 131A are provided side by side in the left-right direction (the Y-axis direction). The switching device 100 is designed such that a flat external terminal 20 can be connected to each of the three connectors 131A from outside the housing 110 (from the negative X-axis side), through three insertion holes 110B formed on the back surface of the housing 110.
When the lever 120 is not operated, the switching device 100 structured thus is in a switch-off state, in which the connector 131A located at the center in the left-right direction (the Y-axis direction) is not electrically connected with the other connectors 131A.
Also, when the operating part 121 of the lever 120 is operated to the right (in the positive Y-axis direction), the switching device 100 is in a first switch-on state, in which the connector 131A located at the center in the left-right direction (the Y-axis direction) is electrically connected with the connector 131A on the left (on the negative Y-axis side).
Also, when the operating part 121 of the lever 120 is operated to the left (in the negative Y-axis direction), the switching device 100 is in a second switch-on state, in which the connector 131A located at the center in the left-right direction (the Y-axis direction) is electrically connected with the connector 131A on the right (on the positive Y-axis side).
Note that, when the lever 120 of the switching device 100 stops being operated, the lever 120 automatically returns to its neutral position by the preloading force from a torsion spring 124, which will be described later. By this means, the switching device 100 automatically returns to the switch-off state.
(Structure of Switching Device)
As shown in
<Housing 110>
The housing 110 is a box-shaped member, made of resin and having a hollow structure. The housing 110 generally has a rectangular parallelepiped shape, in which its longitudinal direction is the vertical direction (the Z-axis direction). An upper opening part 110A is formed in the upper surface of the housing 110. The operating part 121 of the lever 120 is inserted into the upper opening part 110A from inside the housing 110 and positioned therein. In a lower part of the back surface (the negative X-axis side surface) of the housing 110, three rectangular insertion holes 110B are formed side by side in the left-right direction (the Y-axis direction). An external terminal can be inserted in each of the three insertion holes 110B from outside the housing 110 (from the negative X-axis side).
<Lever 120>
The lever 120 is a resin member that the user can rotate and operate. The lever 120 includes an operating part 121 and a base part 122.
The operating part 121 is a quadrangular prism-shaped part that extends in the vertical direction (the Z-axis direction). The operating part 121 protrudes upward (in the positive Z-axis direction) from the upper opening part 110A of the housing 110, so as to be rotated and operated by the user.
The base part 122 is connected to a lower end of the operating part 121. The base part 122 is positioned inside the housing 110. A cylindrical shaft part 122A is provided on the back side of the base part 122. The base part 122 is inserted in a support hole 132B, where the shaft part 122A is formed in a support part 132A of the support body 130. By this means, the base part 122 is rotatably supported by the support part 132A of the support body 130 inside the housing 110.
A metallic movable contact member 123 is provided at the lower end of the lever 120. The movable contact member 123 is held by the base part 122, and rotates with the base part 122. The movable contact member 123 has a first movable contact part 123A and a second movable contact part B. The first movable contact part 123A and second movable contact part B are placed side by side in the left-right direction (in the X-axis direction), and both are shaped like clips and protrude downward (in the negative Z-axis direction). In a state in which the first movable contact part 123A sandwiches the left (the negative Y-axis side) slide contact part 131B and the center slide contact part 131B from the front and back, and the first movable contact part 123A contacts the left (the negative Y-axis side) slide contact part 131B and the center slide contact part 131B in a sliding fashion. In a state in which the second movable contact part 123B sandwiches the right (the positive Y-axis side) slide contact part 131B and the center slide contact part 131B from the front and back, and the second movable contact part 123B contacts the right (the positive Y-axis side) slide contact part 131B and the center slide contact part 131B in a sliding fashion.
A concave part, having a round shape in plan view, is formed on the front side of the lever 120, and a torsion spring 124 is positioned in the concave part. Both ends of the torsion spring 124 engage with the inside of the housing 110 (see
<Support Body 130>
The support body 130 is placed inside the housing 110. In the support body 130, three metallic terminal members 131 (metallic terminal members 131-1, 131-2, and 131-3) and a resin part 132 are provided integrally by insert molding.
The resin part 132 has a generally disc-shaped support part 132A in its upper part. A round support hole 132B is provided in the center of the support part 132A. A cylindrical shaft part 122A, which is provided on the back side of the base part 122 of the lever 120, is inserted in the support hole 132B, so that the support part 132A can support the lever 120 in a rotatable fashion.
Two engaging claws 132C are provided on both the front surface and the back surface of the resin part 132. The engaging claws 132C engage with engaging holes 110C formed in the front surface and back surface of the housing 110, so that the support body 130 is positioned and fixed in a predetermined position inside the housing 110.
The three metallic terminal members 131 are all formed by using a metallic plate, and have a shape obtained by processing the metallic plate. As shown in
As shown in
Also, as shown in
Also, in each metallic terminal member 131, the terminal part 131D has a pair of left and right fold-back parts 131Dc, which extend backward (in the negative X-axis direction) from the lower end of the middle part 131E, then fold back 180 degrees, and extend forward (in the positive X-axis direction). Also, the terminal part 131D has a coupling part 131db that connects the tips of the pair of fold-back parts 131Dc. Furthermore, the terminal part 131D has an extending part 131Dd that extends forward (in the positive X-axis direction) from the center of the coupling part 131db in the left-right direction (the Y-axis direction). The tip of the extending part 131Dd has a shape that is convexly curved upward (in the positive Z-axis direction). A contact part 131Da is provided at the top of the tip of the extending part 131Dd.
Here, in each metallic terminal member 131, preloading parts 131H, which are fracture surfaces of the fold-back part 131Dc, are formed on both left and right outer sides of an extending part 131Dd in the terminal part 131D. The preloading parts 131H are parts that preload the auxiliary member 140 by contacting inclined parts 141A3 of the auxiliary member 140, which will be described later.
Also, as shown in
The left (the negative Y-axis side) slide contact part 131B of the metallic terminal member 131-1 is sandwiched by the movable contact part 123A, and is a part where the movable contact part 123A contact and slides in the circumferential direction, in conjunction with the rotation of the lever 120.
The central slide contact part 131B of the metallic terminal member 131-2 is sandwiched by the movable contact parts 123A and 123B, and is a part where the movable contact parts 123A and 123B contact and slide in the circumferential direction, in conjunction with the rotation of the lever 120.
The right (the positive Y-axis side) slide contact part 131B of the metallic terminal member 131-3 is sandwiched by the movable contact part 123B, and is a part where the movable contact part 123B contacts and slides in the circumferential direction, in conjunction with the rotation of the lever 120.
<Auxiliary Member 140>
The auxiliary member 140 is a block-shaped member that is made of resin and is placed so as to surround the three connectors 131A in the housing 110. Then an external terminal is inserted between the pair of terminal parts 131C and 131D of the connector 131A, the auxiliary member 140 rotates in response to the load produced by the insertion, so that the lower (the negative Z-axis side) terminal part 131D can be expanded downward (in the negative Z-axis direction). Details of the auxiliary member 140 will be described later. The auxiliary member 140 constitutes the “electrical connector” together with the three metallic terminal members 131.
(Structure of Auxiliary Member 140)
As shown in
The first auxiliary member 140A has a pair of left and right sidewall parts 141. The sidewall parts 141 are vertical, wall-shaped parts. The pair of left and right sidewall parts 141 are bilaterally symmetrical in shape. The pair of left and right sidewall parts 141 are spaced apart from each other by a predetermined distance in the left-right direction (the Y-axis direction).
Also, the first auxiliary member 140A has an upper wall part 143 on the upper side (the positive Z-axis side) and a lower wall part 144 on the lower side (the negative Z-axis side). The upper wall part 143 and the lower wall part 144 are provided between the pair of left and right sidewall parts 141, and connect the pair of left and right sidewall parts 141.
By this means, the first auxiliary member 140A has an opening part 145 formed between the upper wall part 143 and the lower wall part 144, which allows the first auxiliary member 140A to be open in the X direction.
The upper surface 141C and lower surface 141D are horizontal planes.
The back surface 141A has, at its center in the vertical direction (the Z-axis direction), a protruding part 141A1 that protrudes backward (in the negative X-axis direction).
Also, the back surface 141A has a vertical part 141A2 above the protruding part 141A1 (further in the positive Z-axis direction). The upper end of the vertical part 141A2 is connected to the upper surface 141C.
Also, the back surface 141A has, below the protruding part 141A1 (further in the negative Z-axis direction), an inclined part 141A3 that tilts downward and forward. The lower end of the inclined part 141A3 is connected with the lower surface 141D.
Also, the front surface 141B includes, in order from the bottom, a lower inclined part 141B1, a curved surface part 141B2, and an upper inclined part 141B3.
The lower inclined part 141B1 is provided so as to tilt downward (in the negative Z-axis direction) and backward (in the negative X-axis direction) from the curved surface part 141B2. The lower end of the lower inclined part 141B1 is connected to the lower surface 141D.
The upper inclined part 141B3 is provided so as to tilt upward (in the positive Z-axis direction) and backward (in the negative X-axis direction) from the curved surface part 141B2. The upper end of the upper inclined part 141B3 is connected to the upper surface 141C.
(Incorporation of Auxiliary Member 140)
As shown in
At this time, the protruding part 141A1 of the back surface 141A of the auxiliary member 140 is placed inside the fold-back part 131Dc of the terminal part 131D. Also, the inclined part 141A3 of the back surface 141A of the auxiliary member 140 hits the preloading part 131H at the tip of the fold-back part 131Dc.
(Positioning of Auxiliary Member 140 in Housing 110)
(Operation of Auxiliary Member 140)
Hereinafter, the operation of the auxiliary member 140 in the switching device 100 according to one embodiment will be described with reference to
First, as shown in
Then, as shown in
As shown in
Note that, since the upper surface 141C of the auxiliary member 140 contacts the bottom surface 132D (that is, the top surface) of the resin part 132, the rotation of the auxiliary member 140 is stopped at a predetermined rotation angle. By this means, when the terminal part 131D is pushed downward by the protruding part 141A1 to a certain extent, the terminal part 131D is no longer pushed downward. That is, the upper surface 141C is an example of a “controlling surface” that limits the rotation angle of the auxiliary member 140 to a predetermined angle by contacting another member inside the housing 110.
Then, as shown in
Note that, after the auxiliary member 140 rotates and the external terminal 20 is inserted between the pair of terminal parts 131C and 131D as described above, as shown in
As explained above, the switching device 100 according to one embodiment includes: a metallic terminal member 131 that is positioned inside a housing 110 and that includes a pair of a first terminal part 131C and a second terminal part 131D, the first and second terminal parts 131C and 131D facing each other and configured to sandwich an external terminal 20 that is inserted into the housing 110 from outside; and a block-shaped auxiliary member 140 that is positioned to surround the first and second terminal parts 131C and 131D inside the housing 110, and that, when the external terminal 20 is inserted between the first and second terminal parts 131C and 131D, rotates in response to a load produced by the external terminal 20 and applied to the auxiliary member 140, thereby pushing the first terminal part 131D in a direction to move away from the second terminal part 131C.
By this means, with the switching device 100 according to one embodiment, even if the external terminal 20 is positioned imprecisely, inserted into the housing 110 without adjustment, and gets caught in the terminal part 131D, the terminal part 131D is pushed by the rotational movement of the auxiliary member 140 in a direction to move away from the other terminal part 131C, so that the external terminal 20 that is caught by the terminal part 131D is set free, the gap between the pair of terminal parts 131C and 131D is expanded, and, consequently, the external terminal 20 can be inserted between the pair of terminal parts 131C and 131D appropriately. It is therefore possible to substantially prevent the terminal part 131D from getting deformed plastically even when the external terminal 20 is positioned imprecisely, inserted into the housing 110 without adjustment, gets caught in the contact part 131De, and is pushed further in, so that it is possible to insert and accommodate the external terminal 20 in an appropriate position.
Although one embodiment of the present invention has been described in detail above, the present invention is by no means limited to this embodiment, and various alterations and changes can be made within the scope of the gist of the invention recited in the claims attached herewith.
The electrical connector of the present invention is not limited to application to a switching device, and may be applied to any other device.
Note that, as shown in
By this means, the contact part 131Ca and the contact part 131Da can hold down the auxiliary member 140, so that it is possible to substantially prevent the auxiliary member 140 from rattling inside the housing 110. Also, by this means, it becomes possible to reduce the opening between the contact part 131Ca and the contact part 131Da in the vertical direction, and, consequently, substantially prevent deformation due to excessive opening of the contact part 131Ca and the contact part 131Da.
Number | Date | Country | Kind |
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2021-123568 | Jul 2021 | JP | national |
The present application is a continuation filed under 35 U.S.C. 111 (a) claiming the benefit under 35 U.S.C. 120 and 365 (c) of PCT International Application No. PCT/JP2022/011146, filed on Mar. 11, 2022, and designating the U.S., which is based on and claims priority to Japanese Patent Application No. 2021-123568, filed on Jul. 28, 2021. The entire contents of PCT International Application No. PCT/JP2022/011146 and Japanese Patent Application No. 2021-123568 are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/011146 | Mar 2022 | US |
Child | 18408028 | US |