The present invention relates to an electrical connector assembly and a method of making same, and particularly to an electrical connector assembly with better grounding and shielding performance.
China Patent Application Publication No. 109411958 discloses a connector module comprising a conductive shell with a main body, a terminal assembly fixed to the main body, and a cable connected with the terminal assembly. The terminal assembly includes an insulating body and several groups of signal terminals fixed in the insulating body. Each group of signal terminals includes a pair of signal terminals. Each of the signal terminals includes a terminal fixing portion fixed in the insulating body, a terminal wiring portion extending from the terminal fixing portion and connected to the cable, and a terminal mating portion extending from the terminal fixing portion for connecting to a circuit board. Adjacent two groups of signal terminals are shielded and isolated by the conductive shell. The cable and terminals of the connector module are directly welded one-to-one, which requires high precision and is difficult to manufacture. Therefore, an improved electrical connector assembly overcoming the deficiencies of the prior art while having good grounding and shielding performance is desired.
The main object of the present invention is to provide an improved electrical connector assembly with better grounding and shielding performance, wherein a cable and the conductive terminals do not need to be connected by one-to-one welding so that the number and arrangement of the conductive terminals can be flexible.
To achieve the above-mentioned object, an electrical connector assembly to be mounted to an external circuit board comprises: a cable; a connector comprising a connection module electrically connected with the cable and the external circuit board, the connection module comprising an insulating body and a plurality of conductive terminals disposed in the insulating body; a shielding case disposed outside the connector; and a fixing member for fastening the connector and the shielding case to the external circuit board, wherein the connector comprises an internal circuit board connecting to the cable and the connection module, and the shielding case forms a grounding connection with the internal circuit board through the fixing member.
A method of making an electrical connector assembly to be connected to an external circuit board comprises the steps of: connecting an internal circuit board to a cable and a connection module; installing a shielding case outside the connection module and the internal circuit board, the shielding case having a mounting hole; installing one end of a conductive mounting post in the mounting hole of the shielding case and connecting the other end of the conductive mounting post to the internal circuit board to establish an electrical connection between the shielding case and the internal circuit board; and installing a fastener from top to bottom through the conductive mounting post, the internal circuit board, and the connection module to connect to the external circuit board to press the conductive mounting post against the internal circuit board so as to transmit a force downward to the internal circuit board and the connection module through the mounting post to integrally fasten the electrical connector assembly to the external circuit board.
Compared to prior art, the electrical connector assembly in the present invention can provide better grounding and shielding performance and meet high-frequency characteristic requirements. By using an internal circuit board to electrically connect the cables and conductive terminals, the cable and the conductive terminal do not need to be connected by one-to-one welding, and the number and arrangement of the conductive terminals can also be more flexible.
Referring to
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The shielding case 10 includes an upper wall 11, a front wall 12 perpendicular to the upper wall 11 and away from the cable 200, and two side walls 13. Both ends of the upper wall 11 close to the side wall 13 are provided with mounting holes 15 that cooperate with the fixing member 50. The fixing member 50 includes a pair of fasteners 51 and a conductive mounting post 52 correspondingly matched with the fasteners 51. The conductive mounting post 52 is generally in the form of a hollow cylindrical structure. The conductive mounting post 52 includes an upper connecting portion 521 installed in the mounting hole, a lower connecting portion 522 directly contacts the internal circuit board 20, and a through hole 523 that passes through the fastener 51 in the up and down direction. The upper connecting part 521 is connected to the shielding shell by laser welding at the position of the mounting hole 15. The upper surface 21 of the internal circuit board 20 is provided with a grounding contact sheet 201 electrically connected to the lower connecting portion 522 at a position corresponding to the lower connecting portion 522 of one of the conductive mounting posts 52. In other embodiment, two ground sheets can also be provided on the upper surface 21 at positions corresponding to the lower connecting portions 522 of the two conductive mounting post 52 for contact connection therewith.
The internal circuit board 20 is provided with a first through hole 24 for the fastener 51 to pass through at a position corresponding to the mounting hole 15. The first through holes 24 are recessed inwardly from both side surfaces 23 of the internal circuit board 20. The connection module 30 is provided with a second through hole 33 at a position corresponding to the first through hole 24, the second through hole 33 is recessed inwardly from both sides of the insulating body 31. The first through hole 24 and the second through hole 33 are both unclosed arc shapes, and the first through hole 24 is slightly larger than the second through hole 33. The fastener 51 extends from top to bottom through the mounting hole 15, the through hole 523 and continues downward through the first through hole 24, the second through hole 33 and the mating mounting holes of the external circuit board to lock and fix the electrical connector 100, the shielding shell 10 and the external circuit board 900. The cooperation of the conductive mounting posts 52 and the fasteners 51 can not only make the electrical connection between the shielding case 10 and the internal circuit board 20 to form a good grounding performance, but also make the connection between the cable 200 and the internal circuit board 20, the connection between the internal circuit board 20 and the connection module 30, and the connection between the connection module 30 and the external circuit board 9010 more stable. The overall structure of the electrical connector 100 is more stable, and the connection with the external circuit board is also more stable.
The cable 200 is also provided with a cable holder 210 near the connection position with the internal circuit board 20. Two limiting posts 211 are provided at both ends of the cable holder 210 parallel to the arrangement direction of the cables 200. The upper wall 11 of the shielding case 10 is provided with a limiting hole 16 matching the limiting post 211 at a position corresponding to the limiting post 211. The cable 200 includes a row of multiple wires arranged in parallel. The multiple wires include a power wire 220, five pairs of high-frequency signal wires 230 for transmitting differential signals, four low-frequency signal wires 240 for transmitting low frequency signal, and a ground wire 250 arranged in sequence. The high-frequency signal wire 230 includes a high-frequency signal conductor 231 and an external metal braid layer 232.
Referring to
The plurality of conductive holes 28 include a plurality of first conductive holes 281, second conductive holes 282, third conductive holes 283, fourth conductive holes 284 and fifth conductive holes 285. The plurality of first conductive holes 281 are electrically connected up and down, so that the first upper ground line 2512, the second upper ground line 2513, the lower ground line 2612 and the second to fifth ground layers are electrically connected up and down, such a design can form a three-dimensional grille surrounding the first upper signal line pair 2511 and the first lower signal line pair 2611 to effectively isolate noise. The plurality of second conductive holes 282 electrically connect the first upper signal line pairs 2511 and the first lower signal line pairs 2611. The plurality of third conductive holes 283 electrically connect the second upper signal line 2514 and the second lower signal line 2613. The plurality of fourth conductive holes 284 electrically connect the upper power line 2515 and the lower power line 284. The plurality of fifth conductive holes 285 are electrically connected up and down to connect the third upper ground line 2516, the lower ground line 2612, the first ground layer 271, the second ground layer 272, the third ground layer 273, and the fourth ground layer 274. The first ground layer 271, the second ground layer 272, the third ground layer 273 and the fourth ground layer 274 are all provided digging holes 29 at positions corresponding to the second conductive holes 282, the third conductive holes 283 and the fourth conductive holes 284. The second conductive hole 282, the third conductive hole 283 and the fourth conductive hole 284 pass through the digging hole 29 but are not connected to the corresponding first ground layer 271, second ground layer 272 and third ground layer 273 and the fourth ground layer 274. The first conductive hole 281, the second conductive hole 282, the third conductive hole 283, the fourth conductive hole 284 and the fifth conductive hole 285 are aligned up and down, and their projections in the thickness direction of the internal circuit board 20 overlap.
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The grounding contact sheet 201 is in direct contact with the conductive mounting post 52, and the remaining upper and lower conductive sheets need to be coated with solder paste to be soldered and connected to the corresponding cables and conductive terminals respectively. In addition, the positions on the first ground layer 271 corresponding to the second conductive hole 282 are hollowed out, and the positions on the first ground layer 271 corresponding to the first to fifth upper signal conductive sheet pairs 2511a, 2511b, 2511c, 2511d, and 2511e are also hollowed out. Similarly, the positions of the fourth ground layer 274 corresponding to the first to fifth lower signal conductive sheet pairs 2611a, 2611b, 2611c, 2611d, and 2611e are also hollowed out. The purpose of this design is to adjust the impedance matching to ensure stable signal transmission.
A method of making the electrical connector assembly 1000 is as follows, providing a cable 200; providing a connection module 30; providing an internal circuit board 20 and connecting the internal circuit board 20 to the cable 200 and the connection module 30; installing a shielding case 10 outside the connection module 30 and the internal circuit board 20, and disposing a mounting hole 15 on the shielding case 10; providing a fastener 51 and a conductive mounting post 52 through which the fastener can pass, installing one end of the conductive mounting post in the mounting hole of the shielding case, and connecting the other end of the conductive mounting post to the internal circuit board 20, to realize the electrical connection between the shielding case 10 and the internal circuit board 20; installing the fastener 51 from top to bottom through the conductive mounting post 52, the internal circuit board 20 and the connection module to connect to the external circuit board 900 and applying downward pressure at the same time, forcing the conductive mounting post 52 downward to be tightly connected to the internal circuit board, and continuously transmitting the force downward to the internal circuit board and the connection module through the mounting post to integrally fastening the electrical connector assembly to the external circuit board.
The electrical connector assembly 1000 in the present invention can provide better grounding and shielding performance and meet high-frequency characteristic requirements by electrically connecting the shielding shell with the internal circuit board. By using an internal circuit board to electrically connect the cables and conductive terminals, the cable and the conductive terminal do not need to be connected by one-to-one welding, and the number and arrangement of the conductive terminals can also be more flexible.
Number | Date | Country | Kind |
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202310380506.9 | Apr 2023 | CN | national |