The subject matter herein relates generally to electronic connector assemblies and, specifically, to connector systems for pluggable electronic modules.
Various types of fiber optic and copper based electrical connector assemblies that permit communication between host equipment and external devices are known. These electrical connector assemblies typically include a pluggable module that is received within a receptacle assembly, which includes a receptacle connector that pluggably connects to the pluggable module. The receptacle assembly typically includes a metal cage having an internal compartment that receives the pluggable module therein. The receptacle connector is held in the internal compartment of the cage for connection with the pluggable module as the pluggable module is inserted therein.
One particular concern regarding such electrical connector assemblies is reducing electromagnetic interference (EMI) emissions. Due to government regulations, there is a need not only to minimize the EMI emissions of the electrical connector assembly, but also to contain the EMI emissions of the host system in which the electrical connector assembly is mounted, regardless of whether a pluggable module is plugged in to the receptacle. In conventional designs, EMI shielding is achieved using the metal cage. However, due to increasing signal speeds being transmitted through the electrical connector assemblies, the EMI shielding provided by conventional cages is proving to be inadequate.
There is a need for an electrical connector assembly having a reduced amount of EMI emissions.
In one embodiment, an electrical connector assembly is provided with a shielding cage member having an upper port and a lower port configured to receive pluggable modules therein. The cage member has side walls that extend along sides of the upper and lower ports. The cage member includes a separator member that extends between the side walls and between the upper and lower ports. The separator member has an upper plate and a lower plate with a channel therebetween. A light pipe organizer is positioned within the channel. An RF absorber is positioned within the channel in engagement with the light pipe organizer. The RF absorber reduces an amount of electromagnetic interference (EMI) emitted from the channel.
In another embodiment, an electrical connector assembly includes a shielding cage member having an upper port and a lower port configured to receive pluggable modules therein. The cage member has side walls that extend along sides of the upper and lower ports. The cage member includes a separator member that extends between the side walls and between the upper and lower ports. The separator member has an upper plate and a lower plate with a channel therebetween. A light pipe is held by the cage member such that the light pipe is received within the channel. The light pipe includes an end. A light pipe organizer is positioned within the channel. The end of the light pipe is held by the light pipe organizer. The light pipe organizer includes an RF absorber material that reduces an amount of electromagnetic interference (EMI) emitted from the channel.
In another embodiment, an electrical connector assembly includes a shielding cage member having an upper port and a lower port configured to receive pluggable modules therein. The cage member has side walls that extend along sides of the upper and lower ports and a separator member that extends between the side walls between the upper and lower ports. The separator member has an upper plate and a lower plate with a channel therebetween. A receptacle connector is received in the cage member. The receptacle connector is accessible through the upper port and the lower port and is configured to be electrically connected to the pluggable modules. An RF absorber is positioned within the channel. The RF absorber reduces an amount of electromagnetic interference (EMI) emitted from the channel. The RF absorber includes a U-shaped body that is defined by first and second sheets that are interconnected at a bend wall.
The cage member 102 includes a plurality of walls that define multiple ports 110 and 112 for receipt of the pluggable modules 106. The port 110 defines an upper port positioned above the port 112 and may be referred to hereinafter as upper port 110. The port 112 defines a lower port positioned below the port 110 and may be referred to hereinafter as lower port 112. Any number of ports may be provided in alternative embodiments. In the exemplary embodiment, the cage member 102 includes the ports 110 and 112 arranged in a single column. But, the cage member 102 may include multiple columns of ports 110 and 112 in alternative embodiments. The cage member 102 may include any number of ports, arranged in any number of rows and/or columns, for receiving any number of pluggable modules 106. The cage member 102 may be a stamped and formed cage member.
The cage member 102 extends from a front 113 to a rear 115. The ports 110 and 112 are open through the front 113 of the cage member 102. The cage member 102 includes a top wall 114, a lower wall 116, a rear wall 117, and side walls 118 and 120, which together define the general enclosure for the cage member 102. The cage member 102 includes a separator member 122 that subdivides the cage member 102 into the upper port 110 and the lower port 112. The separator member 122 extends between the side walls 118 and 120. The separator member 122 has a front wall 124 with an upper plate 126 (
The cage member 102 has numerous features allowing the grounding of the cage member 102 to a motherboard and/or a further panel. The lower wall 116 and the side walls 118 and 120 include press fit pins 138 extending therefrom that are configured to be received in plated ground vias of the motherboard to electrically ground the cage member 102 to the ground plane of the motherboard. The press fit pins 138 are profiled to both mechanically hold the cage member 102 to the motherboard as well as to ground the cage member 102 thereto. The lower wall 116 may include similar press fit pins or other features to provide grounding of the cage member 102 to the motherboard. Around the perimeter of the cage member 102 towards the front edge thereof, the cage member 102 may include a plurality of resilient tabs (not shown) profiled to engage an edge of an opening (not shown) through which the cage member 102 is inserted, for example such as an opening in a panel (not shown) or chassis (not shown).
The separator member 122 includes latches 144 adjacent a front edge thereof for securing the pluggable module 106 to the cage member 102. The latches 144 are resilient beams that are formed in portions of the plates 126 and 128 by a stamping operation. Clearances 146 are formed around portions of the latches as a result of the stamping operation.
The lower wall 116 includes an opening 150 extending therethrough. The receptacle connector 104 is received in the opening 150. The receptacle connector 104 is accessible through the lower port 112 and the upper port 110. The separator member 122 does not extend to the rear wall 117, but rather stops short of the rear wall 117 to provide a space for the receptacle connector 104 to be loaded into the upper port 110.
Circuit card receiving slots 180 and 182 extend inwardly from the mating face 170 of each of the upper and lower extensions 172 and 174, respectively. The circuit card receiving slots 180 and 182 also extend inwardly to the housing body 160. Each of the circuit card receiving slots 180 and 182 is configured to receive a card edge of a corresponding pluggable module 106 (
The upper and lower extension portions 172 and 174, respectively, of the receptacle connector 104 are aligned within the upper and lower ports 110 and 112, respectively. The separator member 122 is aligned with the recessed face 176 of the receptacle connector 104. The contacts 184 and 186 (not visible in
The separator member 122 includes a channel 190 defined between the upper plate 126 and the lower plate 128. The upper plate 126 and the lower plate 128 are spaced apart to define the channel 190 therebetween. The channel 190 extends a length along a longitudinal axis 192 generally from the receptacle connector 104 to the front wall 124 of the separator member 122. Specifically, the channel 190 extends the length from a front end 194 to a rear end 196. The front end 194 of the channel 190 is positioned at the front 113 of the cage member 102. The channel 190 is open at the rear end 196.
The latches 144 may be at least partially deflected into the channel 190 when the pluggable modules 106 (shown in
In the exemplary embodiment, the electrical connector assembly 100 includes a light pipe assembly 200. The light pipe assembly 200 includes one or more of the light pipes 198 and a light pipe organizer 202. Each light pipe 198 includes an end 204. The light pipes 198 are received in the channel 190 of the separator member 122. Specifically, the light pipes 198 are routed from the receptacle connector 104 through the channel 190 to the front wall 124 of the separator member 122. As can be seen in
The light pipe organizer 202 includes a body 206 having a front face 208. The body 206 includes one or more chambers 210 (not visible in
The light pipe organizer 202 includes one or more light pipe openings 212 (not visible in
The light pipe organizer 202 is positioned within the channel 190 at the front end 194. The light pipe openings 212 of the light pipe organizer 202 are aligned with the light pipe openings 125 that extend through the front wall 124 of the separator member 122, as can be seen in
The light pipe assembly 200 transmits light that may originate from one or more light emitting diodes (LEDs, not shown) on the motherboard mounted proximate to the receptacle connector 104. The light is transmitted by the light pipes 198 from the LEDs to the front 113 of the cage member 102, wherein the light is visible to an operator. The light may indicate a condition of the electrical and/or optical connection between the pluggable module 106 (
In some alternative embodiments, the electrical connector 100 does not include the light pipe assembly 200. In other alternative embodiments, the electrical connector 100 includes the light pipe assembly 200 but no light pipes 198 extend within the channel 190.
The receptacle connector 104 generates electric fields which are propagated through the cage member 102. The electric fields are propagated in the general direction of the longitudinal axis 192 of the channel 190 of the separator 122. The energy is propagated down the channel 190 along the longitudinal axis 192 toward the front wall 124 of the separator member 122. The contacts 184 and 186 are one source of such electric fields, which are radiated outward and along the channel 190. The walls 114, 116, 117, 118, and 120 (
The RF absorber 214 is manufactured from an EMI absorbent material and reduces the amount of energy propagated through the cage member 102, particularly through the channel 190 and the walls defining the channel 190. The RF absorber 214 reduces an amount of EMI emitted from the channel 190, such as, but not limited to, at the front wall 124 of the separator member 122 where the light pipe openings 125 extend through the front wall 124, at the latch clearances 146, and/or at one or more seams between the separator member 122 and the side walls 118 and/or 120 of the cage member 102. In some embodiments, the RF absorber 214 eliminates substantially all EMI leakage from the channel 190. The RF absorber 214 is manufactured from a material having a high relative permeability to absorb EMI and limit the total radiated power from the channel 190. The RF absorber 214 effectively increases the impedance of the channel 190, reflecting some energy upon entry of the energy into the channel 190, and absorbing the energy that penetrates the channel 190. The RF absorber 214 reduces energy reflections off of the conductive ground planes defined by the plates 126 and 128. The efficiency of the RF absorber 214 may depend on the formulation and application (e.g., thickness, relative permeability, size, location, and/or the like) of the RF absorber 214.
The RF absorber 214 may have a variety of different structures, configurations, sizes, shapes, and/or the like. In the exemplary embodiment, the RF absorber 214 includes two sheets 214a and 214b. The positioning of the RF absorber 214 within the channel 190 may be selected to control the amount of EMI reduction. In the exemplary embodiment, the sheets 214a and 214b extend on the upper plate 126 and the lower plate 128, respectively, of the separator member 122. Specifically, the RF absorber sheets 214a and 214b extend on interior faces 216 and 218 of the upper and lower plates 126 and 128, respectively. The sheets 214a and 214b include ends 220a and 220b, respectively, that are engaged with the body 206 of the light pipe organizer 202, as can be seen in
The ends 220a and/or 220b of the respective RF absorber sheets 214a and 214b are optionally adhered to the body 206 of the light pipe organizer 202, such as, but not limited to, using any adhesive, using an adhesive backing on the ends 220a and/or 220b, and/or the like. Alternative securing means may be used in alternative embodiments to secure the ends 220a and/or 220b to the body 206 of the light pipe organizer 202. In some embodiments, the ends 220a and/or 220b are not adhered or otherwise secured to the body 206 of the light pipe organizer 202, but rather are merely engaged with the body 206 of the light pipe organizer 202.
In the exemplary embodiment, the RF absorber sheets 214a and 214b extend generally parallel to the longitudinal axis 192 and the direction of electric field propagation from the receptacle connector 104. The sheets 214a and 214b thus extend generally parallel to the direction of propagation of the energy through the channel 190. The RF absorber sheets 214a and 214b thus constitute surface wave absorbers, which are oriented parallel to the direction of EMI propagation. Each sheet 214a and 214b may be referred to herein as a “first sheet” and/or a “second sheet”. Although two are shown, the RF absorber 214 may include any number of the sheets. For example, in some alternative embodiments, the RF absorber 214 includes only a single RF absorber sheet (e.g., the sheet 214a or the sheet 214b). Moreover, and for example, in some alternative embodiments, the RF absorber 214 includes three or more RF absorber sheets.
The thickness of the RF absorber sheets 214a and 214b may be selected to control the amount of EMI reduction. For example, different thicknesses of the sheets 214a and 214b may be used to target energy at different frequencies. In the exemplary embodiment, the sheets 214a and 214b have thicknesses such that the sheets 214a and 214b are separated within the channel 190 by a gap G. The gap G may provide a space for the light pipes 198 to extend within the channel 190 and/or may provide an airflow path through the channel 190. Exemplary thicknesses of the sheets 214a and 214b include, but are not limited to, between approximately 1 mm and approximately 5 mm.
The RF absorber sheets 214a and 214b may occupy any amount of the total volume of the channel 190, such as, but not limited to, less than approximately half of the total volume of the channel 190, less than approximately 10% of the total volume of the channel 190, and/or the like. Alternatively, in embodiments wherein air flow is not a consideration and no light pipes 198 extend within the channel 190, the sheets 214a and 214b may occupy the entire volume of the channel 190. Moreover, in some alternative embodiments, the RF absorber 214 is positioned within the channel 190 to substantially or entirely fill an area of the channel 190, such as, but not limited to, the area identified as area 222 (not labeled in
The RF absorber 214 may be manufactured from various materials, such as, but not limited to, rubber, nitrile, silicon, Viton® fluoroelastomer, neoprene, Hypolan® elastomer, urethane, an elastomeric material, and/or the like. The RF absorber 214 may have magnetic fillers included within an elastomeric material, such as, but not limited to, a carbonyl iron powder, an iron silicide, other magnetic fillers, and/or the like. The type of material within the RF absorber 214 may be selected to target EMI at different frequencies. In some embodiments, the RF absorber 214 includes a Q-Zorb™ material, commercially available from Laird Technologies.
Optionally, the RF absorber sheets 214a and/or 214b are adhered to the respective interior face 216 and 218 of the respective plate 126 and 128, such as, but not limited to, using any adhesive, using an adhesive backing on the sheets 214a and/or 214b, and/or the like. Alternative securing means may be used in alternative embodiments to secure the sheets 214a and/or 214b to the respective plate 126 and 128. In some embodiments, the sheets 214a and/or 214b are not adhered or otherwise secured to the respective interior face 216 and 218, but rather are merely engaged with the respective interior face 216 and 218. In other embodiments, the sheets 214a and/or 214b are not adhered, otherwise secured, or engaged with the respective interior face 216 and 218.
The RF absorber sheets 214a and/or 214b are optionally adhered to the light pipes 198, such as, but not limited to, using any adhesive, using an adhesive backing on the sheets 214a and/or 214b, and/or the like. Alternative securing means may be used in alternative embodiments to secure the sheets 214a and/or 214b to the light pipes 198. In some embodiments, the sheets 214a and/or 214b are not adhered or otherwise secured to the light pipes 198, but rather are merely engaged with the light pipes 198. In other embodiments, the sheets 214a and/or 214b are not adhered, otherwise secured, or engaged with the light pipes 198.
The sheets 214a and/or 214b of the RF absorber 214 can be positioned over the light pipes 198 before being positioned within the channel 190 or can be positioned within the channel 190 before the light pipes 198 are routed into the channel 190.
Referring again to
The bend wall 414c of the RF absorber sheets 414 is optionally adhered to the body 406 of the light pipe organizer 402, such as, but not limited to, using any adhesive, using an adhesive backing on the bend wall 414c, and/or the like. Alternative securing means may be used in alternative embodiments to secure the bend wall 414c to the body 406 of the light pipe organizer 402. In some embodiments, the bend wall 414c is not adhered or otherwise secured to the body 406 of the light pipe organizer 402, but rather is merely engaged with the body 406 of the light pipe organizer 402. In other embodiments, the bend wall 414c is not adhered, otherwise secured, or engaged with the body 406 of the light pipe organizer 402.
The RF absorber 614 includes a U-shaped body 624 having two sheets 614a and 614b that are interconnected at a bend wall 614c. The body 624 is folded about the bend wall 614c to define the U-shape. The bend wall 614c defines an end of the RF absorber 614. The sheets 614a and 614b extend from the bend wall 614c to respective ends 626a and 626b. The bend wall 614c includes one or more openings 628 that extend through the bend wall 614c. As will be described below, each opening 628 is configured to receive one or more corresponding light pipes 598 therethrough. Although four are shown, the bend wall 614c may include any number of openings 628, wherein each opening 628 may receive any number of light pipes 598 therethrough. Each sheet 614a and 614b may be referred to herein as a “first sheet” and/or a “second sheet”.
The electrical connector assembly 100 includes a light pipe assembly 600. The light pipe assembly 600 includes one or more of the light pipes 598 and a light pipe organizer 602. The light pipe organizer 602 is positioned within the channel 590. Light pipe openings 612 of the light pipe organizer 602 are aligned with light pipe openings 525 that extend through a front wall 524 of the separator member 522.
The RF absorber 614 is positioned within the channel 590 of the separator member 522. The sheets 614a and 614b extend on the upper plate 526 and the lower plate 528, respectively, of the separator member 522. Optionally, the bend wall 614c of the RF absorber 614 is engaged with a body 606 of the light pipe organizer 602. The sheets 614a and 614b extend from the bend wall 614c toward a rear end 596 of the channel 590. In the exemplary embodiment, the RF absorber 614 extends from the body 606 of the light pipe organizer 602 toward the rear end 596 of the channel 590. The sheets 614a and 614b extend along the upper plate 526 and the lower plate 528, respectively, rearward of a corresponding latch clearance 546 of the respective plate 526 and 528.
The sheets 614a and 614b are positioned over the light pipes 598 such that the light pipes 598 are routed through a gap G between the sheets 614a and 614b. Ends 604 of the light pipes 598 extend through the corresponding openings 628 (
The electrical connector assembly 700 also includes a light pipe assembly 800. The light pipe assembly 800 includes one or more light pipes 798 and the light pipe organizer 802. Each light pipe 798 includes an end 804. Although two are shown, the light pipe assembly 800 may include any number of light pipes 798.
The body 806 of the light pipe organizer includes an RF absorber material. The RF absorber material of the body 806 is configured to be EMI absorbent for reducing or eliminating the amount of EMI emitted from the channel 790. In the exemplary embodiment, the body 806 of the light pipe organizer 802 is formed entirely from the RF absorber material. Specifically, in the exemplary embodiment, the front face 808, the upper wall 830, the lower wall 832, the side wall 834, and the side wall 836 are each formed entirely from the RF absorber material. But, the body 806 is not limited to being formed entirely from the RF absorber material. Nor is the front face 808 or any of the walls 830, 832, 834, or 836 limited to being formed entirely from the RF absorber material. Rather, any portion(s) and/or amount of the body 806 of the light pipe organizer 802 may be formed from the RF absorber material. For example, in some embodiments, the upper wall 830 and the lower wall 832 are formed from the RF absorber material, while the side walls 834 and 836 are not formed from the RF absorber material.
The body 806 of the light pipe organizer 802 may be formed using any process, method, structure, equipment, means, and/or the like, such as, but not limited to, molding, casting, machining, and/or the like. One example of the body 806 of the light pipe organizer 802 is a molded light pipe organizer that is molded (e.g., injection molded) from the RF absorber material.
The body 806 of the light pipe organizer includes one or more chambers (not shown) that receive one or more corresponding light pipes 798 therein. The body 806 may include any number of chambers, wherein each chamber may receive the number of light pipes 798 therein. The light pipes 798 are held by the light pipe organizer 892 such that the end 804 of each light pipe 798 is held within a corresponding light pipe opening 812 of the light pipe organizer 802.
Referring again to
The body 806 of the light pipe organizer 802 extends from a front wall 724 of the separator member 722 toward a rear end 796 of the channel 790. As can be seen in
The light pipe openings 812 of the light pipe organizer 802 are aligned with light pipe openings 725 that extend through the front wall 724 of the separator member 722, as can be seen in
The embodiments described and/or illustrated herein may provide an electrical connector assembly having a reduced amount of EMI emissions.
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means—plus-function format and are not intended to be interpreted based on 35 U.S.C. §112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.