Electrical connector for automotive lamp

Information

  • Patent Grant
  • 6254436
  • Patent Number
    6,254,436
  • Date Filed
    Thursday, December 10, 1998
    26 years ago
  • Date Issued
    Tuesday, July 3, 2001
    23 years ago
Abstract
An electrical connector for an automotive headlamp includes a connector housing formed from an insulating material and electrical terminals which are electrically conductive and inserted into the respective sleeves of the connector housing. Respective planar connecting portions of the electrical terminals are disposed in the same plane and are disposed to as to about a plane in which corresponding external terminals provided in the lamp are disposed. Thus, the length of the connector housing in the direction perpendicular to the plane of the planar connecting portions can be reduced, thereby reducing the width of the electrical connector. As a result, the overall height of the headlamp can be reduced.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an electrical connector for use with an automotive lamp unit. More particularly, the invention relates to an electrical connector having a reduced outer width so as to be received within a lamp unit of reduced depth.




Conventionally, a detachable electrical connector is employed for electrically connecting an automotive lamp to a power supply.

FIG. 6

is a cross-sectional view of an example of an automotive lamp unit employing an electrical connector, specifically, an example of an automotive headlamp of the type having a discharge bulb. In this drawing, a headlamp


5


includes a discharge bulb


54


mounted on a reflector


55


disposed within a lamp chamber


53


defined by a lamp body


51


and a lens


52


. A lighting circuit module


6


′ for activating the discharge bulb


54


is accommodated in a lower region of the lamp chamber


53


in a gap-like chamber


57


defined by the bottom


511


of the lamp body


51


and an extension member


56


extending from the reflector


55


to the open side of the lamp. This lighting circuit module


6


′ incorporates circuit elements such as a starter circuit for controlling the lighting of the discharge bulb


54


, a stabilizing circuit and a control circuit (not shown). The lighting circuit module


6


′ is electrically connected to the discharge bulb


54


by a shielded cable


9


. The lighting circuit module


6


′ is provided with an external terminal block (to be described later) to which an electrical connector


7


is detachably connected. The electrical connector


7


is electrically connected to a second connector


91


secured to a cover


10


detachably mounted to the rear of the lamp body


51


via insulated wires


37


. The second connector


91


can be connected to a further electrical connector which is in turn electrically connected to the battery of the automobile.





FIG. 7

is a perspective view showing the structure of the electrical connector


7


. Two flat external terminals


62


,


63


project from the side wall of the case


61


of the lighting circuit module


6


′ parallel to one another with their respective flat portions


64


lying substantially in parallel planes. The terminals


62


,


63


are arranged generally parallel to the bottom


511


of the lamp body


51


.




The electrical connector


7


includes a connector housing


8


formed from an insulating material. The connector housing


8


is constituted by two angular sleeves


81


,


82


which are integrally arranged parallel to one another. Two electrically conductive electrical terminals


31


,


32


are inserted into the respective angular sleeves


81


,


82


through respective ones of the openings so as to be secured therein.




The aforementioned electrical terminals


31


,


32


have conventionally been so-called flag-type terminals, as shown in FIG.


8


. Each of the electrical terminals


31


,


32


includes a planar connecting portion


33


to be electrically connected to a flat portion


64


of the corresponding one of the external terminals


62


,


63


of the lighting circuit module


6


′. The planar connecting portion


33


includes a rectangular flat portion


34


and a bent portion


35


formed by bending both side edges thereof inward into a J-like shape. By inserting each of the external terminals


62


,


63


into the space between the flat portion


34


and the bent portions


35


, the flat portion


34


and the bent portions


35


of the planar connecting portion


33


are brought into contact with the flat portion


64


of the external terminals


62


,


63


, respectively, for making electrical connection. Moreover, one end of each wire


37


is connected to one end


36


in a longitudinal direction of the planar connecting portion


33


for electrical connection. The insulated wires


37


extend from the connector housing


8


in the same direction.




In the aforementioned conventional electrical connector, the flat portions


64


of the pair of external terminals


62


,


63


projecting from the lighting circuit module


6


′ are disposed so as to face each other, while extending perpendicular with respect to the bottom of the lamp body


51


. Likewise, the planar connecting portions


33


of the pair of electrical terminals


31


,


32


of the electrical connector


7


are disposed to face with each other. Accordingly, it is difficult to reduce the width of the electrical connector


7


(the length in the direction of height of the lighting circuit module


6


′ is hereinafter referred to as the width of the connector


7


), that is, the width across the distance between facing electrical terminals, owing to the gap therebetween. In order to connect the aforementioned electrical connector


7


to the external terminals


62


,


63


of the lighting circuit module


6


′ within the headlamp


5


, the chamber defined between the bottom of the lamp body


51


and the extension member


56


must have a relatively great height. As a result, the height of the headlamp


5


cannot be sufficiently reduced, thus increasing the overall size of the lamp and restricting the design of the headlamp


5


.




In order to solve the aforementioned problem, it is possible to rotate the external terminals


62


,


63


of the lighting circuit module 90 degrees with respect to those of the aforementioned structure such that the pair of external terminals


62


,


63


face with each other in the transverse direction of the headlamp


5


, and a pair of electrical terminals


31


,


32


of the electrical connector


7


face each other in the transverse direction. In this case, the restriction on the width of the electrical connector


7


due to the distances between the external terminals


62


and


63


and distance between the electrical terminals


31


and


32


can be relaxed somewhat, thus reducing the height of the headlamp


5


to some extent. In such a case, however, the width of the connector housing


8


cannot be made less than the length of the shorter side of the planar connecting portions


33


of the electrical terminals


31


,


32


. Therefore, the width of the electrical connector


7


cannot be reduced as much as desired, nor can the height of the headlamp


5


be sufficiently reduced. Moreover, as the electrical terminals


31


,


32


of the electrical connector


7


are exposed outside the connector housing


8


, short-circuiting of the electrical terminals can easily occur, and safety problems, such as electric shock, cannot be entirely avoided.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide an electrical connector having sufficient safety and reliability, and yet which allows a decrease in the headlamp height by reducing the width of the connector.




According to the present invention, an electrical connector includes a connector housing formed from an insulating member and a plurality of electrically conductive electrical terminals each having a planar connecting portion inserted into the connector housing. Each of the planar connecting portions of the electrical terminals are disposed in the same plane. The insulated wires connected to the electrical terminals extend outward from the connector from the same side of the connector housing and in a direction parallel to the plane of the terminals. The connector housing includes a main body having sleeves for receiving respective electrical terminals through openings formed in a base portion of the main body, a lid for covering the openings of the main body, and a hinge portion connecting the lid and to the main body. The hinge is formed on the side of the main body opposite the side from which the insulated wires exit the housing.




The invention further provides a lighting circuit device employing the above connector, including a molded lighting circuit module case, and a pair of terminals extending outward from a side surface of the case. These terminals, which are also generally planar and lie in the same plane, make electrical contact with respective ones of the terminals of the electrical connector.




Still further, the invention provides an automotive lamp employing the above connector and lighting circuit device. The lamp is of the type having a lamp body and a lens assembled to the lamp body, with the lamp body having a bottom wall, and with a lamp chamber being defined by the assembled lamp body and lens. A reflector is mounted within the lamp chamber, and a discharge lamp is mounted on the reflector. An extension member defines a gap-like chamber between the bottom wall of the lamp body and the extension member, and the lighting circuit module is mounted in the gap-like chamber.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view showing an outer appearance of an electrical connector constructed according to a preferred embodiment of the present invention.





FIG. 2

is a plan view showing the electrical connector of

FIG. 1

prior to the assembly.





FIG. 3

is a plan view showing a connector housing of

FIG. 1

prior to the assembly.




FIG.


4


(


a


) is a front view of the connector housing of

FIG. 3

, and FIGS.


4


(


b


) and


4


(


c


) are cross-sectional views taken along lines A—A and B—B, respectively, in FIG.


3


.




FIGS.


5


(


a


) to


5


(


c


) are cross-sectional views taken along lines C—C, D—D and E—E, respectively, in FIG.


3


.





FIG. 6

is a cross-sectional view showing an example of a conventional lamp unit.





FIG. 7

is a perspective view showing the outer appearance of an example of a conventional electrical connector.





FIG. 8

is a perspective view showing the outer appearance of an example of a conventional electrical terminal.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings.

FIG. 1

is a perspective view showing the outer appearance of a main part of an electrical connector of the present invention which is applied to the headlamp


5


shown in the manner depicted in FIG.


6


. An electrical connector


1


is structured to be detachably connected to a pair of external terminals


62


,


63


projecting from a lighting circuit module


6


. As described in detail below, the external terminals


62


,


63


are disposed such that the flat portion


64


of each terminal is arranged in a plane parallel to the bottom wall of the lamp body


51


of the headlamp


5


.




As can be seen from

FIG. 2

showing a partial exploded perspective view of the electrical connector


1


, the electrical connector


1


is defined by a connector housing


2


formed by molding an insulating resin and two electrical terminals


31


,


32


which are fitted and securely supported in the connector housing


2


. As shown in

FIG. 8

, each of the electrical terminals


31


,


32


includes an electrically conductive planar connecting portion


33


. The planar connecting portion


33


has a rectangular flat portion


34


and bent portions


35


formed by bending both side edges of the flat portion


34


inward into a J-like shape. In addition, one end of each insulated wire


37


is stripped of insulation and secured in one of the longitudinal ends


36


, of the respective planar connecting portion


33


. The aforementioned structure is the same as that of the conventional art.




According to the present embodiment, however, as shown in

FIG. 2

, a plurality of slits


38


are provided in each flat portion


34


arranged at a predetermined interval in the longitudinal direction of the flat portion


34


. As a result, elasticity is obtained for improving the electric contact at the insertion of the external terminals


62


,


63


.




As shown in a plan view in

FIG. 3

, a front view and cross-sectional views taken along lines A—A and B—B of

FIG. 3

in FIGS.


4


(


a


),


4


(


b


) and


4


(


c


), and cross-sectional views taken along lines C—C, D—D and E—E of

FIG. 3

in FIGS.


5


(


a


),


5


(


b


) and


5


(


c


), respectively, the connector housing


2


is formed of a main body


21


and a lid


22


, which are integrated with a hinge


23


. The lid


22


is brought into abutment with a base portion of the main body


21


by elastic deformation of the hinge


23


. The abutment state is maintained by engagement between external lances and engagement pieces, as will be described below.




The main body


21


is constituted by a first sleeve


211


and a second sleeve


212


, each having a different width and integrally disposed adjacent one another. In the present embodiment, the width of the first sleeve


211


is slightly smaller than that of the second sleeve


212


in order to allow the electrical terminals


31


,


32


to be inserted into the respective sleeves


211


,


212


, each of which has an inner width slightly larger than that of the planar connecting portion


33


. Openings


213


for receiving the external terminals


62


,


63


are formed at the tops of the sleeves


211


,


212


, respectively. The opening


213


is smaller than the outer size of the electrical terminals


31


,


32


so as to firmly retain the terminals. These two sleeves


211


,


212


are disposed relative to the external terminals


62


,


63


in such a manner that the planar connecting portions


33


of the electrical terminals


31


,


32


are disposed in the same plane, separated by a predetermined interval, when being inserted into the sleeves


211


,


212


.




Support portions


215


,


216


for supporting the insulated wires


37


secured to the electrical terminals


31


,


32


are formed in each base portion


214


of the two sleeves


211


,


212


, respectively. One of the support portions, i.e., the support portion


215


, is constituted by a passage-like groove


220


defined by walls


217


and


218


, each having substantially an L shape. Each of the walls


217


,


218


, which are formed as an integral part of the base portion


214


, extends vertically in the direction in which the electrical terminal


31


is inserted from the surface of the base portion


214


into the sleeve


211


. This passage-like groove


220


, which has substantially an L shape, receives the insulated wire


37


secured to the electrical terminal


31


inserted into the sleeve


211


. The other support portion


216


is constituted by a groove


221


which is defined by walls


218


,


219


, each of which is formed as an integral part of the base, portion


214


, and extends vertically in the direction in which the electrical terminal


32


is inserted from the surface of the base


214


into the sleeve


212


. The insulated wire


37


secured to the electrical terminal


32


is set in the groove


221


.




The insulated wires


37


secured to the respective electrical terminals


31


,


32


extend in the same direction from the respective support portions


215


,


216


, that is, in the direction in which the electrical terminals


31


,


32


are closely arranged parallel to one another. Accordingly as described above, by fixing the lid


22


to the base portions


214


while bending the hinge


23


, the insulated wires


37


are secured between the lid


22


and respective ones of the support portions


215


,


216


. It should be noted that recesses


222


for receiving the portions of the external terminals


31


,


32


to which the insulated wires


37


are secured are formed in the inner surface of the lid


22


.




In addition, pairs of outward projecting external lances


223


,


224


,


225


,


226


are formed on the respective outer surfaces of the base portion of


214


of the connector housing


2


, each functioning to engage respective arc-shaped engagement pieces


227


,


228


,


229


,


230


formed on the periphery of the lid


22


. A pair of projecting walls


231


extending from the base portion


214


to the bottom of the main body


21


are formed on both sides of each of the lances


223


,


224


,


225


,


226


. The projecting walls


231


serve to position the arc-shaped engagement pieces


227


,


228


,


229


,


230


and to protect against application of an external force thereto. In addition, a bar-shaped guide


233


projects from the top surface of the wall


218


formed at the top surface of the base portion


214


, an elongated guide


232


extending in the longitudinal direction of the wall


217


, and a bar-shaped guide


234


are formed so as to project from the top surface of the wall


217


. The outer surface of each of the guides


232


,


233


,


234


is cut diagonally toward the top thereof. Notches


236


,


237


,


238


, each having a substantially U-shaped open portion, are formed in the inner peripheral surface of a vertical wall


235


which extends along the outer periphery of the lid


22


. When the lid


22


is placed on the top surface of the base


214


, the top portions of the guides


232


,


233


,


234


are received in respective ones of the notches


235


,


236


,


237


. That is, the guides


232


,


233


,


234


are fitted in the respective notches


236


,


237


,


238


, whereby the lid


22


is accurately positioned with respect to the base portion


214


.




The hinge


23


is formed on the outer side surface of the base portion


214


of the main body


21


on the side opposite the surface from which the insulated wires


37


exit the connector. The hinge


23


has a small thickness for imparting elasticity. By bending the hinge


23


, the lid


22


can be placed on the base portion


214


of the main body


21


to close the base portions


214


of the sleeves


211


,


212


.




The recesses


222


are formed in the inner surface of the lid


22


. When the lid


22


is placed over the sleeves


211


,


212


of the main body


21


and the support portions


215


,


216


, the recesses


222


receive the portions of the electrical terminals


31


,


32


to which the insulated wires


37


are secured. The insulated wires


37


are secured between the recesses


222


and the support portions


215


,


216


. Moreover as described above, four projecting arc-shaped engagement pieces


227


,


228


,


229


,


230


are formed on the outer surface of the lid


22


. When the hinge


23


is bent to place the lid


22


on the main body


21


, the engagement pieces


227


,


228


,


229


,


230


formed on both sides of the lid


22


are brought into engagement with respective ones of the external lances


223


,


224


,


225


,


226


provided on opposed sides of the main body


21


. As a result, the lid


22


is fitted to the main body


21


such that the openings of the sleeves


211


,


212


in the base portion


214


are closed.




A step-like grip portion


239


is formed on both side walls of the main body


21


. The grip portions


239


allow an operator to firmly grip the connector housing


2


by the thumb and forefinger for attachment or detachment thereof to or from the external terminals


62


,


63


. The grip portions


239


are effective especially in providing a pulling force for detaching the electrical connector


1


from the external terminals


62


,


63


.




Referring again to

FIG. 1

, in the lighting circuit module


6


, a pair of flat external terminals


62


,


63


coupled to the inner circuitry within a resin case


61


project from a side wall thereof. The respective flat portions


64


of the terminals


62


,


63


are closely arranged parallel to one another in substantially the same plane. A pair of substantially U-shaped guide walls


65


,


66


are formed at the outer sides of the external terminals


62


,


63


, respectively. The guide wall


65


has a U-shaped first opening


67


. The guide wall


66


likewise has a U-shaped second opening


68


having a width smaller than that of the first opening


67


. The widths of the first and second openings


67


,


68


correspond to those of the two sleeves


211


,


212


, respectively, of the connector housing


2


. Accordingly, when attaching the electrical connector


1


to the external terminals


62


,


63


, the first sleeve


211


of the connector housing


2


is fitted in the second opening


68


. Similarly, the second sleeve


212


of the connector housing


2


is fitted in the first opening


67


. Thus, the guide walls


65


,


66


serve to prevent incorrect fitting, that is, attachment of the electrical connector


1


to the external terminals


62


,


63


in the wrong direction.




In the above-structured electrical connector


1


, the respective planar connecting portions


33


of the electrical terminals


31


,


32


are closely disposed parallel to one another in substantially the same plane for electrically connecting the electrical connector


1


to the external terminals


62


,


63


having the flat portions


64


closely disposed parallel to one another also in substantially the same plane. With this structure, the thickness of the electrical terminals


31


,


32


in the direction perpendicular to the plane of the planar connecting portion


33


can be reduced. More specifically, it is possible to reduce the width of the grip portion of the connector housing


2


, which can be gripped by the thumb and forefinger of the operator without touching the insulated wires


37


so as to attach the electrical connector


1


to the external terminals


62


,


63


. Moreover, the insulated wires


37


secured at the ends


36


of the electrical terminals


31


,


32


are set on the support portions


215


,


216


of the grooves


220


,


221


formed in the base portion


214


of the connector housing


2


.




In the foregoing, as the insulated wires


37


extend outwardly from the connector in the same direction as the plane in which the electrical terminals


31


,


32


lie, the aforementioned width can be further reduced. Accordingly, the overall height of the lighting circuit module


6


mounted within the headlamp


5


shown in

FIG. 6

can be reduced, thus reducing the height of the headlamp


5


. Consequently, design restrictions on the headlamp are relaxed.




Moreover, due to the step-like grip portions


239


formed on the side walls of the main body


21


, the operator can firmly grip the sides of the connector housing


2


for connecting the connector housing


2


to the external terminals


62


,


63


, thus improving the operation of attaching and detaching the electrical connector


1


to and from the external terminals


62


,


63


.




In addition, the electrical terminals


31


,


32


are inserted into the sleeves


211


,


212


formed in the main body


21


of the connector housing


2


, and then the lid


22


is placed over the sleeves


211


,


212


by bending the hinge


23


such that the lid


22


and the main body


21


are integrated to close the top of the base portion


214


of the main body


21


. Therefore for example, the portions of the electrical terminals


31


,


32


to which the insulated wires


37


are secured are protected from exposure to the outside, and short-circuiting of the electrical terminals


31


,


32


, electrical shock and the like can be prevented. After inserting the electrical terminals


31


,


32


into the sleeves


211


,


212


, the lid


22


is pressed tightly against the main body


21


while bending the hinge


23


. At this time, notches


236


,


237


,


238


formed in the inner periphery of a solid wall


235


provided along the periphery of the lid


22


accommodate the long guide


232


and the bar-shaped guides


233


,


234


formed on the base portion


214


of the main body


21


. As a result, the lid


22


can be inserted reliably in position. Moreover, the engagement pieces


227


,


228


,


229


,


230


formed on the side periphery of the lid


22


are elastically deformed outward over the external lances


223


,


224


,


225


,


226


formed on the main body


21


for the respective engagement. As a result, the lid


22


can be completely closed. In particular, even if the hinge


23


is broken, attachment between the lid


22


and the main body


21


still can be maintained due to the engagement between the engagement pieces and the external lances. Still further, because the projecting walls


231


are located on both sides of the respective stop pieces


227


,


228


,


229


,


230


, the projecting walls


231


prevent an external force from being applied to the engagement pieces


227


,


228


,


229


,


230


exposed to the outside, thus preventing the external force from disengaging the engagement pieces


227


,


228


,


229


,


230


.




In the present embodiment, a pair of substantially U-shaped guide walls


65


,


66


for receiving the connector housing


2


are formed on the outer surface of the lighting circuit module


6


at the outside of the external terminals


62


,


63


. The guide walls


65


,


66


have the first and second openings


67


,


68


each having a different width so as to correspond to the widths of the first and second sleeves


211


,


212


, respectively. Therefore, the electrical connector


1


is prevented from being attached to the external terminals


62


,


63


in the wrong direction to thus realize reliable attachment. It should be understood that, as the guide walls


65


,


66


serve to guide the connector housing


2


, they may be formed into a single, continuous frame, that is, as a generally rectangular sleeve with irregular shape.




In the above-described embodiment, the connector of the present invention is utilized for making connection to the external terminals of a lighting circuit device provided in a headlamp. However, the present invention may be applied to various other applications such as an electrical connector adapted to make connection to the external terminal of, for example, the connector of a light bulb or socket. Moreover, the present invention may be applied to an electrical connector containing three or more electrical terminals.




As has been described above, according to the present invention, the planar connecting portions of each of a plurality of electrically conductive electrical terminals, which are inserted into the connector housing formed from an insulating member, are disposed in the same plane. The present invention makes it possible to reduce the width of the electrical connector owing to the relaxed restriction on the length thereof in the direction perpendicular to the planar connecting portion. Therefore, it is possible to reduce the size of the lamp body to which the electrical connector is mounted. That is, it is possible to reduce the height of a lamp unit in which a lighting circuit device connected to the electrical connector is mounted in the bottom portion of the lamp body. As a result, restrictions on the lamp design can be relaxed. The electrical terminals inserted in the respective sleeves of the connector housing are shielded by the lid. Thus, the portions of the electrical terminals to which the insulated wires are connected are prevented from being exposed to the outside, thus preventing short-circuiting of the electrical terminals, electrical shock and the like.



Claims
  • 1. An electrical connector for a vehicle lamp, comprising:a connector housing formed from an insulating material; a plurality of electrically conductive terminals each having a generally planar connecting portion inserted into said connector housing, said planar connecting portions of said plurality of electrically conductive terminals lying substantially in a single plane; and an insulated wire connected to each of said terminals, all of the insulated wires extending outward from a first side of said connector housing in a direction parallel to said plane, wherein said connector body comprises: a main body having sleeves formed therein for receiving respective ones of said terminals through respective openings formed in a base portion of said main body; a lid for covering said openings in said main body; and a hinge formed on a second side of said main body opposite said first side, said hinge connecting said lid to said main body, wherein a groove is formed in said base portion for guiding one of said insulated wires connected to a first of said terminals around a second of said terminals and out of said housing.
  • 2. The electrical connector according to claim 1, further comprising two pairs of external outwardly projecting lances formed on opposed sides of an outer surface of said base portion of said main body, and two pairs of arc-shaped engagement pieces formed on opposite sides of a periphery of said lid, said engagement pieces engaging respective ones of said projecting lances to attach said lid to said main body.
  • 3. The electrical connector according to claim 1, wherein said planar connecting portions are separated by a space of a predetermined interval, and are disposed in front of and in rear of said space.
  • 4. A lighting circuit device for an automotive lamp, comprising:a lighting circuit module comprising: a molded lighting circuit module case; and a pair of terminals extending outward from a side surface of said case, said terminals being generally planar and lying in the same plane, and an electrical connector mating with said pair of terminals for connecting said lighting circuit module to make electrical connection to said pair of terminals, said electrical connector comprising: a connector housing formed from an insulating material; and a plurality of electrically conductive terminals each having a generally planar connecting portion inserted into said connector housing, said planar connecting portions of said plurality of electrically conductive terminals of said electrical connector lying substantially in a single plane, said electrically conductive terminals making electrical contact with respective ones of said terminals of said lighting circuit module; and an insulated wire connected to each of said terminals of said electrical connector, all of the insulated wires extending outward from a first side of said connector housing in a direction parallel to said single plane, wherein said connector body comprises: a main body having sleeves formed therein for receiving respective ones of said terminals through respective openings formed in a base portion of said main body; a lid for covering said openings in said main body; and a hinge formed on a second side of said main body opposite said first side, said hinge connecting said lid to said main body, wherein a groove is formed in said base portion for guiding one of said insulated wires connected to a first of said terminals around a second of said terminals and out of said housing.
  • 5. The lighting circuit device according to claim 4, wherein each of said planar connecting portions has a rectangular flat portion and a pair of bent portions formed by bending side edges of flat portion inward into a J-like shape, a plurality of slits being provided in each flat portion arranged at a predetermined interval in a longitudinal direction of said flat portion.
  • 6. The lighting circuit device according to claim 4, further comprising two pairs of external outwardly projecting lances formed on opposed sides of an outer surface of said base portion of said main body, and two pairs of arc-shaped engagement pieces formed on opposite sides of a periphery of said lid, said engagement pieces engaging respective ones of said projecting lances to attach said lid to said main body.
  • 7. The lighting circuit device according to claim 4, wherein said main body, said lid and said hinge are integrally molded.
  • 8. The lighting circuit device according to claim 4, wherein said connector housing further comprises a stepped grip portion formed on side walls of said main body.
  • 9. The lighting circuit device according to claim 4, wherein said molded lighting circuit module case comprises a pair of generally U-shaped guide walls bracketing said terminals of said lighting circuit module.
  • 10. The lighting circuit device according to claim 4, wherein said single plane faces and abuts said same plane.
  • 11. The lighting circuit device according to claim 4, wherein one of said walls of said pair of walls has a U-shaped opening having a width larger than that of the other of said walls.
  • 12. An automotive lamp comprising:a lamp body assembly comprising: a lamp body and a lens assembled to said lamp body, said lamp body having a bottom wall, a lamp chamber being defined by the assembled lamp body and lens; a reflector mounted within said lamp chamber; a discharge lamp mounted on said reflector; and an extension member defining a gap chamber between said bottom wall of said lamp body and said extension member, a lighting circuit module comprising: a molded lighting circuit module case mounted in said gap chamber; and a pair of terminals extending outward from a side surface of said case, said terminals being generally planar and lying in the same plane, and an electrical connector mating with said pair of terminals for connecting said lighting circuit module to make electrical connection to said pair of terminals, said electrical connector comprising: a connector housing formed from an insulating material; a plurality of electrically conductive terminals each having a generally planar connecting portion inserted into said connector housing, said planar connecting portions of said plurality of electrically conductive terminals of said electrical connector lying substantially in a single plane, said electrically conductive terminals making electrical contact with respective ones of said terminals of said lighting circuit module; and an insulated wire connected to each of said terminals of said electrical connector, all of the insulated wires extending outward from a first side of said connector housing in a direction parallel to said single plane, wherein said connector body comprises: a main body having sleeves formed therein for receiving respective ones of said terminals through respective openings formed in a base portion of said main body; a lid for covering said openings in said main body; and a hinge formed on a second side of said main body opposite said first side, said hinge connecting said lid to said main body.
  • 13. The automotive lamp according to claim 12, further comprising two pairs of external outwardly projecting lances formed on opposed sides of an outer surface of said base portion of said main body, and two pairs of arc-shaped engagement pieces formed on opposite sides of a periphery of said lid, said engagement pieces engaging respective ones of said projecting lances to attach said lid to said main body.
  • 14. The automotive lamp according to claim 12, wherein said single plane faces and abuts said same plane.
  • 15. The electrical connector according to claim 12, wherein said planar connecting portions are separated by a space of a predetermined interval, and are disposed in front of and in rear of said space.
  • 16. An electrical connector for a vehicle lamp, comprising:a connector housing formed from an insulating material; and a plurality of electrically conductive terminals each having a generally planar connecting portion inserted into said connector housing, said planar connecting portions of said plurality of electrically conductive terminals lying substantially in a single plane; an insulated wire connected to each of said terminals, all of the insulated wires extending outward from a first side of said connector housing in a direction parallel to said plane; the connector body comprising: a main body having sleeves formed therein for receiving respective ones of said terminals through respective openings formed in a base portion of said main body; a lid for covering said openings in said main body; and a hinge formed on a second side of said main body opposite said first side, said hinge connecting said lid to said main body; wherein an L-shaped groove is formed in said base portion for guiding one of said insulated wires connected to a first of said terminals around a second of said terminals and out of said housing.
  • 17. A lighting circuit device for an automotive lamp, comprising:a lighting circuit module comprising: a molded lighting circuit module case; and a pair of terminals extending outward from a side surface of said case, said terminals being generally planar and lying in the same plane, and an electrical connector mating with said pair of terminals for connecting said lighting circuit module to make electrical connection to said pair of terminals, said electrical connector comprising: a connector housing formed from an insulating material; and a plurality of electrically conductive terminals each having a generally planar connecting portion inserted into said connector housing, said planar connecting portions of said plurality of electrically conductive terminals of said electrical connector lying substantially in a single plane, said electrically conductive terminals making electrical contact with respective ones of said terminals of said lighting circuit module; an insulated wire connected to each of said terminals of said electrical connector, all of the insulated wires extending outward from a first side of said connector housing in a direction parallel to said single plane; wherein the connector body comprises: a main body having sleeves formed therein for receiving respective ones of said terminals through respective openings formed in a base portion of said main body; a lid for covering said openings in said main body; and a hinge formed on a second side of said main body opposite said first side, said hinge connecting said lid to said main body; wherein an L-shaped groove is formed in said base portion for guiding one of said insulated wires connected to a first of said terminals around a second of said terminals and out of said housing.
  • 18. A lighting circuit device for an automotive lamp, comprising:a lighting circuit module comprising: a molded lighting circuit module case; and a pair of terminals extending outward from a side surface of said case, said terminals being generally planar and lying in the same plane, and an electrical connector mating with said pair of terminals for connecting said lighting circuit module to make electrical connection to said pair of terminals, said electrical connector comprising: a connector housing formed from an insulating material; and a plurality of electrically conductive terminals each having a generally planar connecting portion inserted into said connector housing, said planar connecting portions of said plurality of electrically conductive terminals of said electrical connector lying substantially in a single plane, said electrically conductive terminals making electrical contact with respective ones of said terminals of said lighting circuit module; wherein said molded lighting circuit module case comprises a pair of generally U-shaped guide walls bracketing said terminals of said lighting circuit module; and wherein one of said walls of said pair of walls has a U-shaped opening having a width larger than that of the other of said walls.
  • 19. An automotive lamp comprising:a lamp body assembly comprising: a lamp body and a lens assembled to said lamp body, said lamp body having a bottom wall, a lamp chamber being defined by the assembled lamp body and lens; a reflector mounted within said lamp chamber; a discharge lamp mounted on said reflector; and an extension member defining a gap chamber between said bottom wall of said lamp body and said extension member, a lighting circuit module comprising: a molded lighting circuit module case mounted in said gap chamber; and a pair of terminals extending outward from a side surface of said case, said terminals being generally planar and lying in the same plane, and an electrical connector mating with said pair of terminals for connecting said lighting circuit module to make electrical connection to said pair of terminals, said electrical connector comprising: a connector housing formed from an insulating material; and a plurality of electrically conductive terminals each having a generally planar connecting portion inserted into said connector housing, said planar connecting portions of said plurality of electrically conductive terminals of said electrical connector lying substantially in a single plane, said electrically conductive terminals making electrical contact with respective ones of said terminals of said lighting circuit module; an insulated wire connected to each of said terminals of said electrical connector, all of the insulated wires extending outward from a first side of said connector housing in a direction parallel to said single plane; wherein said connector body comprises: a main body having sleeves formed therein for receiving respective ones of said terminals through respective openings formed in a base portion of said main body; a lid for covering said openings in said main body; and a hinge formed on a second side of said main body opposite said first side, said hinge connecting said lid to said main body; wherein an L-shaped groove is formed in said base portion for guiding one of said insulated wires connected to a first of said terminals around a second of said terminals and out of said housing.
Priority Claims (1)
Number Date Country Kind
9-339618 Dec 1997 JP
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