Information
-
Patent Grant
-
6722915
-
Patent Number
6,722,915
-
Date Filed
Monday, December 30, 200222 years ago
-
Date Issued
Tuesday, April 20, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
-
CPC
-
US Classifications
Field of Search
US
- 439 493
- 439 494
- 439 495
- 439 498
- 439 67
- 439 637
- 439 857
-
International Classifications
-
Abstract
An electrical connector is provided including an electrical connector having a housing with a front end configured to receive a circuit board and a rear end configured to receive at least one flexible cable. The electrical connector includes top and bottom contacts retained in alignment along a vertical axis in corresponding channels in the housing. At least one of the top and bottom contacts has a first contact prong configured to engage the circuit board and a second contact prong configured to engage the at least one flexible cable. The electrical connector includes a stuffer received at the second end of the housing that is configured to retain the at least one flexible cable in contact with the second contact prong.
Description
BACKGROUND OF THE INVENTION
The present invention generally relates to an electrical connector that connects printed circuit boards to cables and more particularly relates to an electrical connector that connects a daughter board to a flexible cable.
In certain computer applications, such as servers, large circuit boards called motherboards are retained within a server cabinet and are electrically connected to several smaller circuit boards called daughter cards. The terms card and board shall be used interchangeably hereafter. Usually a power supply is provided in the server cabinet. The daughter card is connected to a sensing location within the power supply by an electrical connector. The sensing location monitors the power supply throughout the motherboard within the power supply to determine where the electrical power should be routed within the server.
Therefore, the typical electrical connector includes a housing having a card slot that receives the daughter card at a first end. The housing carries power contacts and signal contacts which are generally similar in size. The power and signal contacts extend through a second end of the housing to power and signal wires, respectively. The power wires extend to the power supply and the motherboard within the server cabinet, and the signal wires extend to the sensing location.
The power contacts are retained in a group on one side of the housing in parallel channels that are perpendicular to the card slot. Each channel carries a top power contact aligned with a corresponding bottom power contact along a vertical axis. The corresponding top and bottom power contacts each have a deflectable contact prong at a first end. The contact prongs of the corresponding top and bottom power contacts extend toward each other into the card slot. Each top and bottom power contact also has a barrel that extends out of the second end of the housing and is crimped around a power wire. The top and bottom power contacts are preloaded within the housing apart from each other along the vertical axis within the channels. When the daughter card is inserted into the card slot, the daughter card biases the top and bottom power contacts in a channel away from each other along the vertical axis such that the top and bottom power contacts press firmly against electrical traces on the top and bottom sides of the daughter card. Thus, the power contacts electrically connect the daughter card to the power supply.
The signal contacts are retained in a group next to the power contacts in parallel channels that are perpendicular to the card slot. Each channel carries a top signal contact aligned with a corresponding bottom signal contact along the vertical axis. The corresponding top and bottom signal contacts each have a deflectable contact prong at a first end. The contact prongs of the corresponding top and bottom signal contacts extend toward each other into the card slot. Each top and bottom signal contact also has a barrel that extends out of the second end of the housing and is crimped around a signal wire. When the daughter card is inserted into the card slot, the daughter card deflects the contact prongs of corresponding top and bottom signal contacts away from each other along the vertical axis such that the contact prongs press firmly against electrical traces on the top and bottom sides of the daughter card. Thus, the signal contacts electrically connect the daughter card to the electronic sensor.
The typical card-to-wire electrical connector suffers from a number of drawbacks. First, because the power and signal contacts are wide and have a large pitch across the first end of the housing, the electrical connector takes up a great deal of space within the power supply such that the power supply is larger and takes up a great deal of space within the server cabinet. The server cabinet is already tightly packed with printed circuit boards, thus the electrical connector takes up space that could be used for additional printed circuit boards. The electrical connector also blocks air that is forced through the server cabinet to cool the power supply. The power and signal wires extending from the electrical connector take up space within the power supply and server cabinet as well. Additionally, a tool is required to connect the power and signal wires to the power and signal contacts, respectively. The tool is bulky and thus difficult to use in the server cabinet or any other constrained space. Further, it is inconvenient for an operator to always have the available tool to connect the power and signal wires to the electrical connector. Finally, because all the contacts are crimped about the wires, the wires cannot be disconnected from the electrical connector without first removing the contacts from the housing.
A need remains for an electrical connector that overcomes the above problems and addresses other concerns experienced in the prior art.
BRIEF SUMMARY OF THE INVENTION
Certain embodiments of the present invention include an electrical connector having a housing with a front end configured to receive a circuit board and a rear end configured to receive at least one flexible cable. The electrical connector includes top and bottom contacts retained in alignment along a vertical axis in corresponding channels in the housing. At least one of the top and bottom contacts has a first contact prong configured to engage the circuit board and a second contact prong configured to engage the at least one flexible cable. The electrical connector includes a stuffer received at the second end of the housing that is configured to retain the flexible cable in contact with the second contact prong.
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
FIG. 1
illustrates an isometric view of an electrical connector with a cutaway side portion partially exposing flat flexible cables (FFCs) and power wires formed according to an embodiment of the present invention.
FIG. 2
illustrates a more detailed isometric view of the electrical connector, FFCs, and power wires of FIG.
1
.
FIG. 3
illustrates an isometric view of an electrical connector with the stuffer removed according to an embodiment of the present invention.
FIG. 4
illustrates an isometric view of a top signal contact formed according to an embodiment of the present invention.
FIG. 5
illustrates a cutaway isometric view of the electrical connector, FFCs, and power wires of FIG.
1
.
The foregoing summary, as well as the following detailed description of certain embodiments of the present invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings, certain embodiments. It should be understood, however, that the present invention is not limited to the arrangements and instrumentality shown in the attached drawings.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1
illustrates a cutaway side isometric view of an electrical connector
10
formed according to an embodiment of the present invention engaging flat flexible cables (FFCs)
14
and power wires
18
. The electrical connector
10
includes an insulated box-shaped housing
34
with a rectangular top portion
22
and a rectangular bottom portion
26
connected by side walls
30
and a divider wall
38
(only one side wall
30
is shown however because of the cutaway view). The housing
34
has a card slot
42
between the top and bottom portions
22
and
26
at a front end
46
and, at a rear end
54
, a top FFC slot
50
between the top portion
22
and divider wall
38
and a bottom FFC slot
52
between the bottom portion
26
and the divider wall
38
.
The housing
34
carries power contacts
58
, each of which has beams
62
aligned opposite each other along a vertical axis
66
at the front end
46
. The beams
62
are formed to be biased toward each other along the vertical axis
66
. The oppositely aligned beams
62
have catches (not shown) that are preloaded in retention cavities
70
such that the beams
62
are biased away from each other. Each power contact
58
has a barrel (not shown) that receives and is crimped about a power wire
18
. The power wires
18
extend to a power supply or a motherboard (not shown).
The housing
34
also carries planar H-shaped top and bottom signal contacts
74
and
78
. The top signal contacts
74
are retained in parallel top channels
82
and the bottom signal contacts
78
are retained in parallel bottom channels
86
. Each top signal contact
74
is aligned opposite a corresponding bottom signal contact
78
along the vertical axis
66
. The top and bottom signal contacts
74
and
78
have contact prongs
90
retained proximate the front end
46
and contact prongs
90
retained proximate the rear end
54
. The contact prongs
90
at the rear end
54
engage electrical traces (not shown) extending along the length of the FFCs
14
. The FFCs
14
extend to an electronic sensor (not shown) that monitors the supply of power.
In operation, the electrical connector
10
is connected to a computer application such as a server (not shown) having printed circuit boards in a server cabinet. The server cabinet may contain, by way of example only, a motherboard (not shown) and daughter cards (not shown). The electrical connector
10
receives a daughter card in the card slot
42
. As the daughter card is inserted into the card slot
42
, in the direction of arrow A, the daughter card pushes the oppositely aligned beams
62
of each power contact
58
away from each other along the vertical axis
66
such that (tie beams
62
press firmly against both sides of the daughter card. The daughter card has electrical traces thereon that engage the beams
62
of the power contacts
58
such that electrical power is provided to the daughter card and thus the motherboard through the power wires
18
by the power supply. Likewise, the daughter card pushes the oppositely aligned contact prongs
90
of the top and bottom signal contacts
74
and
78
at the front end
46
away from each other such that the contact prongs
90
press firmly against both sides of the daughter card. The daughter card has electrical traces thereon that engage the contact prongs
90
of the top and bottom signal contacts
74
and
78
such that the electronic sensor monitors the power supply to the motherboard through the FFCs
14
.
FIG. 4
illustrates an isometric view of a top signal contact
74
formed according to an embodiment of the present invention. The top signal contact
74
is generally similar to the bottom signal contact
78
(FIG.
1
). The H-shaped top signal contact
74
is defined by first and second U-shaped portions
240
and
244
. The first U-shaped portion
240
has a top contact leg
94
formed with a bottom retention leg
106
, and the second U-shaped portion
244
has a top retention leg
98
formed with a bottom contact leg
102
. An intermediate bar
110
is formed with, and connects, the first and second U-shaped portions
240
and
244
. The bottom contact leg
102
has a rounded contact prong
90
, and the bottom retention leg
106
has a triangular retention prong
114
. The top retention leg
98
has retention barbs
118
, and the top contact leg
94
has a triangular contact prong
90
.
FIG. 2
illustrates a more detailed isometric view of the electrical connector
10
, FFCs
14
, and power wires
18
of FIG.
1
. The H-shaped bottom signal contact
78
likewise is defined by first and second U-shaped portions
248
and
252
. The first U-shaped portions
248
has a bottom contact leg
130
formed with a top retention leg
126
, and the second U-shaped portion
252
has a top contact leg
122
formed with a bottom retention leg
134
. An intermediate bar
138
is formed with, and connects, the first and second U-shaped portions
248
and
252
. The bottom retention leg
134
has retention barbs
118
, and the bottom contact leg
130
has a triangular contact prong
90
. The top contact leg
122
has a rounded contact prong
90
, and the top retention leg
126
has a triangular retention prong
114
.
FIG. 5
illustrates a cutaway isometric view of the electrical connector
10
, FFCs
14
, and power wires
18
of FIG.
1
. The top channels
82
are separated from each other by channel walls
84
. The divider wall
38
and a top retention wall
142
extend perpendicularly through the channel walls
84
along a longitudinal axis
146
. The top retention wall
142
defines a retention cavity
150
and a contact cavity
154
within the top channel
82
. The retention cavity
150
receives the top retention leg
98
and the contact cavity
154
receives the bottom contact leg
102
such that the intermediate bar
110
engages the top retention wall
142
. The top contact leg
94
and the bottom retention leg
106
are retained within the top channel
82
between the divider wall
38
and a top wall
158
of the top portion
22
. The top retention wall
142
frictionally engages the retention barbs
118
of the top retention leg
98
when the top signal contact
74
is inserted into the top channel
82
in the direction of arrow B. Thus, the top retention leg
98
retains the top signal contact
74
within the top channel
82
.
Likewise, the bottom channels
86
are separated from each other by the channel walls
84
. The divider wall
38
and a bottom retention wall
166
extend perpendicularly through the channel walls
84
along the longitudinal axis
146
. The bottom retention wall
166
defines a retention cavity
170
and a contact cavity
174
within the bottom channel
86
. The retention cavity
170
receives the bottom retention leg
134
and the contact cavity
174
receives the top contact leg
122
such that the intermediate bar
138
engages the bottom retention wall
166
. The top retention leg
126
and the bottom contact leg
130
are retained within the bottom channel
86
between the divider wall
38
and a bottom wall
178
of the bottom portion
263
The bottom retention wall
166
frictionally engages the retention barbs
118
of the bottom retention leg
134
when the bottom signal contact
78
is inserted into the bottom channel
86
in the direction of arrow B. Thus, the bottom retention leg
134
retains the bottom signal contact
78
within the bottom channel
86
.
Returning to
FIG. 2
, each top signal contact
74
in a top channel
82
is aligned with a corresponding bottom signal contact .
78
in a bottom channel
86
such that the contact prongs
90
of the bottom contact leg
102
of the top signal contact
74
and the top contact leg
122
of the bottom signal contact
78
are oppositely aligned along the vertical axis
66
. Similarly, the top contact leg
94
and the bottom retention leg
106
of the top signal contact
74
and the top retention leg
126
and the bottom contact leg
130
of the bottom signal contact
78
are aligned with each other along the vertical axis
66
.
The contact prongs
90
of the bottom contact leg
102
and the top contact leg
122
extend toward each other into the card slot
42
proximate the front end
46
of the housing
34
and are separated by a vertical distance D
1
that is less than the thickness of the daughter card. As the daughter card is inserted into the card slot
42
, in the direction of arrow A, the daughter card engages the contact prongs
90
of the vertically aligned bottom, contact leg
102
and top contact leg
122
. Because the daughter card is thicker than the distance D
1
, the daughter card pushes the vertically aligned contact prongs
90
away from each other such that the flexible bottom contact leg
102
of the top signal contact
74
is pushed in the direction of arrow C into the contact cavity
154
of the top channel
82
toward the top retention wall
142
and the flexible top contact leg
122
of the bottom signal contact
78
is pushed in the direction of arrow D into the contact cavity
174
of the bottom channel
86
toward the bottom retention wall
166
. Thus, the contact prongs
90
of the top and bottom contact legs
122
and
102
resistibly engage the top and bottom sides of the daughter card, respectively.
The daughter card has electrical traces on each side that are oriented to engage the contact prongs
90
of the top and bottom, contact legs
122
and
102
when the daughter card is inserted into the card slot
42
. The contact prongs
90
of the top contact legs
122
contact the electrical traces on the bottom side of the daughter card and the contact prongs
90
of the bottom contact legs
102
contact the electrical traces on the top side of the daughter card. Thus, the top and bottom signal contacts
74
and
78
are electrically connected to the daughter card.
FIG. 3
illustrates an isometric view of the electrical connector
10
with a stuffer
182
removed according to an embodiment of the present invention. In the case of the top signal contact
74
, the contact prong
90
of the top contact leg
94
and the retention prong
114
of the bottom retention leg
106
extend toward each other into the top FFC slot
50
proximate the rear end
54
of the housing
34
and are separated by a vertical distance D
2
. Similarly, in the case of the bottom signal contact
78
, the contact prong
90
of the bottom contact leg
130
and the retention prong
114
of the top retention leg
126
extend toward each other into the bottom FFC slot
52
proximate the rear end
54
of the housing
34
and are separated by the vertical distance D
2
as well. The top FFC slot
50
receives an FFC
14
such that the electrical traces on the FFC
14
engage the contact prongs
90
of the top contact legs
94
of the top signal contacts
74
. The bottom FFC slot
52
receives an FFC
14
such that the electrical traces on the FFC
14
engage the contact prongs
90
of the bottom contact legs
130
of the bottom signal contacts
78
.
The electrical connector
10
includes the U-shaped stuffer
182
. The stuffer
182
is insulated and has parallel top and bottom retention walls
186
and
190
formed with a base wall
194
. The top and bottom retention walls
186
and
190
each have a maximum thickness of D
3
that tapers down to a thickness of D
4
at insertion ends
198
. The distance D
2
is greater than the distance D
4
but smaller than the distance D
3
. When an FFC
14
is fully inserted into both the top and bottom FFC slots
50
and
52
, the stuffer
182
is placed in the direction of arrow B such that the top retention wall
186
enters the top FFC slot
50
between an FFC
14
and the retention prong
114
of the bottom retention leg
106
and the bottom retention wall
190
enters the bottom FFC slot
52
between an FFC
14
and the retention prong
114
of the top retention leg
126
.
Because the distance D
4
is less than the distance D
2
, the insertion ends
198
of the top and bottom retention walls
186
and
190
initially slide without resistance between the top contact leg
94
and the bottom retention leg
106
of the top signal contact
74
and the top retention leg
126
and the bottom contact leg
130
of the bottom signal contact
78
, respectively. However, as the stuffer
182
gradually slides further in the direction of arrow B, the thickness D
3
of the top retention wall
186
pushes the top contact leg
94
in the direction of arrow C toward the top wall
158
and pushes the bottom retention leg
106
in the direction of arrow D toward the divider wall
38
. Likewise, the thickness D
3
of the bottom retention wall
190
pushes the top retention leg
126
in the direction of arrow C toward the divider wall
38
and pushes the bottom contact leg
130
in the direction of arrow D toward the bottom wall
178
. When the stuffer
182
is fully inserted into the top and bottom FFC slots
50
and
52
, the retention prong
114
of the bottom retention leg
106
of the top signal contact
74
resistibly engages the top retention wall
186
and the retention prong
114
of the top retention leg
126
of the bottom signal contact
78
resistibly engages the bottom retention wall
190
. Thus, an FFC
14
is firmly retained in contact with the contact prongs
90
of the top contact legs
94
of the top signal contacts
74
and an FFC
14
is firmly retained in contact with the contact prongs
90
of the bottom contact legs
130
of the bottom signal contact
78
.
The distance D
2
is greater than the thickness of an FFC
14
, thus, an FFC
14
is inserted into the top and bottom FFC slots
50
and
52
with minimal insertion force and no buckling. The FFCs
14
then are secured into contact with the contact prongs
90
of the top contact legs
94
and the contact prongs
90
of the bottom contact legs
130
by placing the stuffer
182
into the top and bottom FFC slots
50
and
52
.
Returning to
FIG. 2
, the stuffer
182
and the FFCs
14
are fully inserted into the top and bottom FFC slots
50
and
52
. The FFCs
14
are positioned within the top and bottom FFC slots
50
and
52
such that the electrical traces on the FFCs
14
are aligned with, and firmly contact, the contact prongs
90
of the top contact legs
94
of the top signal contacts
74
and the contact prongs
90
of the bottom contact legs
130
of the bottom signal contacts
78
. Thus, the top signal contacts
74
arc electrically connected to an FFC
14
and the bottom signal contacts
78
are electrically connected to an FFC
14
. Consequently, the electrical traces on the top side of the daughter card are electrically connected to the electrical traces of an FFC
14
via the top signal contacts
74
and the electrical traces on the bottom side of the daughter card are electrically connected to the electrical traces of an FFC
14
via the bottom signal contacts
78
. The electronic sensor is therefore connected to the motherboard and monitors the power supply of the motherboard.
Alternatively, the daughter card may be removed from the card slot
42
in the direction of arrow B such that the daughter card no longer resistibly engages the contact prongs
90
of the bottom contact legs
102
of the top signal contact
74
and the top contact legs
122
of the bottom signal contacts
78
. Thus, the bottom contact legs
102
extend in the direction of arrow D away from the top retention wall
142
to their original unbiased position and the top contact legs
122
extend in direction of arrow C away from the bottom retention wall
166
to their original unbiased position. Likewise, the stuffer
182
may be removed from the top and bottom FFC slots
50
and
52
in the direction of arrow A such that the top retention wall
186
no longer resistibly-engages the contact prongs
90
of the top contact legs
94
and the retention prongs
114
of the bottom retention legs
106
and the bottom retention wall
190
no longer resistibly engages the contact prongs
90
of the bottom contact legs
130
and the retention prongs
114
of the top retention legs
126
. Thus, the top contact legs
94
extend in the direction of arrow D away from the top wall
158
toward their original unbiased position and the bottom retention legs
106
then extend in the direction of arrow C away from the divider wall
38
to their original unbiased position. Likewise, the bottom contact legs
130
extend in the direction of arrow C away from the bottom wall
178
to their original unbiased position and the top retention legs
126
extend in the direction of arrow D away from the divider wall
38
to their original unbiased position.
The electrical connector of the various embodiments provides several benefits. First, the top and bottom signal contacts are much thinner than the signal contacts of the prior art. Therefore, the signal contacts have a smaller pitch across the longitudinal axis than the prior art signal contacts, which enables more power signals and power cables to be used with the electrical connector or allows for a smaller electrical connector. Also, the signal contacts are connected to the electronic sensor with an FFC instead of several separate wires. The FFC takes up less space than individual wires. Also, the FFC is easier to connect to the signal contacts then wires because no crimping tool is necessary, and the FFC may be detached from the signal contacts without having to replace the signal contacts. Additionally, the stuffer enables an operator to install the FFC into firm contact with contact prongs with minimal insertion force and no buckling of the FFC. Finally, the signal contacts are easy to install into the housing.
While the invention has been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
- 1. An electrical connector comprising:a housing having a front end configured to receive a circuit board and a rear end configured to receive at least one flexible cable; top and bottom contacts retained in alignment along a vertical axis in corresponding channels in said housing, at least one of said top and bottom contacts having a first contact prong configured to engage the circuit board and a second contact prong configured to engage the at least one flexible cable, and wherein said top contact includes a bottom contact leg having said first contact prong and said bottom contact includes a top contact leg having said first contact prong, said first prongs of said bottom contact leg and top contact leg extending toward each other into a card slot at said front end along said vertical axis and being separated by a distance less than the thickness of the circuit board such that the circuit board pushes said bottom contact leg toward a top retention wall and said top contact leg toward a bottom retention wall as said first contact prongs enrage electrical traces on the circuit board; and a stuffer received at said rear end of said housing, said stuffer being configured to retain the at least one flexible cable in contact with said second contact prong.
- 2. The electrical connector of claim 1, wherein said stuffer includes parallel top and bottom resistance walls having tapered insertion ends, said top and bottom resistance walls biasing the at least one flexible cable and second contact prong against one another.
- 3. The electrical connector of claim 1, wherein at least one of said top and bottom contacts includes an H-shape partially defined by said first and second contact prongs, and a retention leg that frictionally engages a retention wall in said channel to retain said at least one of said top and bottom contacts therein.
- 4. The electrical connector of claim 1, wherein at least one of said top and bottom contacts includes an H-shape partially defined by said second contact prong and a retention leg facing one another and spaced apart to frictionally engage said stuffer.
- 5. The electrical connector of claim 1, wherein said housing includes a top slot at said rear end configured to receive the at least one flexible cable and a top retention wall of said stuffer, said top contact having a top contact leg and a bottom retention leg aligned along said vertical axis in said corresponding channel, said second contact prong extending from said top contact leg into said top slot to engage the at least one flexible cable and a retention prong extending from said bottom retention leg into said top slot to engage said top retention wall.
- 6. The electrical connector of claim 1, wherein said housing includes a bottom slot at said rear end that receives one of the at least one flexible cable and a bottom retention wall of said stuffer, said bottom contact having a bottom contact leg and top retention leg aligned along said vertical axis in said channel, said second contact prong extending from said bottom contact leg into said bottom slot to engage the at least one flexible cable and a retention prong extending from said top retention leg into said bottom slot to engage said bottom retention wall.
- 7. The electrical connector of claim 1, wherein said top contact includes a top contact leg and a bottom retention leg aligned along said vertical axis in said corresponding channels, said top contact leg and bottom retention leg being separated by a distance less than the thickness of a top retention wall of said stuffer such that when said top retention wall is placed between said top contact leg and bottom retention leg, said top contact leg is biased toward a top wall and said bottom retention leg is biased toward a divider wall.
- 8. The electrical connector of claim 1, wherein said bottom contact includes a top retention leg and a bottom contact leg aligned along said vertical axis in said corresponding channel, said top retention leg and bottom contact leg being separated by a distance less than the thickness of a bottom retention wall of said stuffer such that when said bottom retention wall is placed between said top retention leg and said bottom contact leg, said top retention leg is biased toward a divider wall and said bottom contact leg is biased toward a bottom wall.
- 9. The electrical connector of claim 1, wherein said housing includes a top portion holding said top contact and a bottom portion holding said bottom contact, said top and bottom portions receiving the circuit board therebetween at said front end and being connected by a divider wall at said rear end.
- 10. The electrical connector of claim 1, wherein the at least one flexible cable includes electrical traces extending the length thereof, the at least one flexible cable being positioned between said stuffer and said second contact prongs such that said second contact prongs engage said electrical traces.
- 11. The electrical connector of claim 1, wherein said housing retains a power contact in a power contact channel, said power contact being connected to a power wire at said rear end and being configured to contact electrical traces on the circuit board.
- 12. An electrical connector comprising:a housing having a front end configured to receive a circuit board and a rear end configured to receive at least one flexible cable; top and bottom contacts retained in alignment along a vertical axis in corresponding channels in said housing, at least one of said top and bottom contacts having a first contact prong configured to engage the circuit board and a second contact prone configured to engage the at least one flexible cable, and wherein said top contact has a top retention leg with retention barbs and said bottom contact has a bottom retention leg with retention barbs, said top retention leg frictionally engaging a top retention wall with said retention barbs and said bottom retention leg frictionally engaging a bottom retention wall with said retention barbs to retain said top and bottom contacts, respectively, within said corresponding channels; and a stuffer received at said rear end of said housing, said stuffer being configured to retain the at least one flexible cable in contact with said second contact prong.
- 13. An electrical connector comprising:a housing having a card slot at a front end configured to receive a circuit board having electrical traces and a top and bottom slot at a rear end configured to receive flexible cables having electrical traces; top and bottom contacts retained in alignment along a vertical axis in a channel in said housing, said top and bottom contacts each having a first contact prong extending into said card slot that is configured to engage the electrical traces of the circuit board, said top and bottom contacts each having a first U-shaped portion extending away from said first contact prong, said first U-shaped portion including a retention prong and a second contact prong facing one another and spaced apart to frictionally secure the electrical traces of the flexible cables therebetween; and a stuffer received at said rear end of said housing in said top and bottom slots, said stuffer retaining said flexible cables in contact with said second contact prongs.
- 14. The electrical connector of claim 13, wherein at least one of said top and bottom contacts includes an H-shape partially defined by said first and second contact prongs, and a retention leg that frictionally engages a retention wall in said channel to retain said at least one of said top and bottom contacts therein.
- 15. The electrical connector of claim 13, wherein at least one of said top and bottom contacts includes an H-shape partially defined by said second contact prong and said retention prong facing one another and spaced apart to frictionally engage a stuffer.
- 16. The electrical connector of claim 13, wherein said top slot receives one of the flexible cables and a top retention wall of a stuffer, said top contact having a top contact leg and a bottom retention leg aligned along said vertical axis in said channel, said second contact prong extending from said top contact leg into said top slot to engage the flexible cables and said retention prong extending from said bottom retention leg into said top slot to engage said top retention wall.
- 17. The electrical connector of claim 13, wherein said bottom slot receives one of the flexible cables and a bottom retention wall of a stuffer, said bottom contact having a bottom contact leg and top retention leg aligned along said vertical axis in said channel, said second contact prong extending from said bottom contact leg into said bottom slot to engage the flexible cables and a retention prong extending from said top retention leg into said bottom slot to engage said bottom retention wall.
- 18. The electrical connector of claim 13, wherein said top contact includes a bottom contact leg having said first contact prong and said bottom contact includes a top contact leg having said first contact prong, said first contact prongs of said bottom contact leg and top contact leg extending toward each other into said card slot along said vertical axis and being separated by a distance less than the thickness of the circuit board such that the circuit board pushes said bottom contact leg toward a top retention wall and said top contact leg toward a bottom retention wall as said first contact prongs engage the electrical traces on the circuit board.
- 19. The electrical connector of claim 13, wherein said top and bottom contacts each include an H-shape defined by said first U-shaped portion opposite a second U-shaped portion, said second U-shaped portion including a retention leg and said first contact prong extending away from said retention leg, said retention leg frictionally engaging said housing to retain said top and bottom contacts therein.
- 20. The electrical connector of claim 13, wherein said housing includes a plurality of said channels, said channels being parallel to one another and aligned to receive corresponding top and bottom contacts.
- 21. The electrical connector of claim 13, wherein said top and bottom slots in said housing are parallel and overlaid and are oriented transversely with respect to said channel.
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