Electrical connector for connecting circuit boards to flat flexible cables

Information

  • Patent Grant
  • 6722915
  • Patent Number
    6,722,915
  • Date Filed
    Monday, December 30, 2002
    22 years ago
  • Date Issued
    Tuesday, April 20, 2004
    20 years ago
Abstract
An electrical connector is provided including an electrical connector having a housing with a front end configured to receive a circuit board and a rear end configured to receive at least one flexible cable. The electrical connector includes top and bottom contacts retained in alignment along a vertical axis in corresponding channels in the housing. At least one of the top and bottom contacts has a first contact prong configured to engage the circuit board and a second contact prong configured to engage the at least one flexible cable. The electrical connector includes a stuffer received at the second end of the housing that is configured to retain the at least one flexible cable in contact with the second contact prong.
Description




BACKGROUND OF THE INVENTION




The present invention generally relates to an electrical connector that connects printed circuit boards to cables and more particularly relates to an electrical connector that connects a daughter board to a flexible cable.




In certain computer applications, such as servers, large circuit boards called motherboards are retained within a server cabinet and are electrically connected to several smaller circuit boards called daughter cards. The terms card and board shall be used interchangeably hereafter. Usually a power supply is provided in the server cabinet. The daughter card is connected to a sensing location within the power supply by an electrical connector. The sensing location monitors the power supply throughout the motherboard within the power supply to determine where the electrical power should be routed within the server.




Therefore, the typical electrical connector includes a housing having a card slot that receives the daughter card at a first end. The housing carries power contacts and signal contacts which are generally similar in size. The power and signal contacts extend through a second end of the housing to power and signal wires, respectively. The power wires extend to the power supply and the motherboard within the server cabinet, and the signal wires extend to the sensing location.




The power contacts are retained in a group on one side of the housing in parallel channels that are perpendicular to the card slot. Each channel carries a top power contact aligned with a corresponding bottom power contact along a vertical axis. The corresponding top and bottom power contacts each have a deflectable contact prong at a first end. The contact prongs of the corresponding top and bottom power contacts extend toward each other into the card slot. Each top and bottom power contact also has a barrel that extends out of the second end of the housing and is crimped around a power wire. The top and bottom power contacts are preloaded within the housing apart from each other along the vertical axis within the channels. When the daughter card is inserted into the card slot, the daughter card biases the top and bottom power contacts in a channel away from each other along the vertical axis such that the top and bottom power contacts press firmly against electrical traces on the top and bottom sides of the daughter card. Thus, the power contacts electrically connect the daughter card to the power supply.




The signal contacts are retained in a group next to the power contacts in parallel channels that are perpendicular to the card slot. Each channel carries a top signal contact aligned with a corresponding bottom signal contact along the vertical axis. The corresponding top and bottom signal contacts each have a deflectable contact prong at a first end. The contact prongs of the corresponding top and bottom signal contacts extend toward each other into the card slot. Each top and bottom signal contact also has a barrel that extends out of the second end of the housing and is crimped around a signal wire. When the daughter card is inserted into the card slot, the daughter card deflects the contact prongs of corresponding top and bottom signal contacts away from each other along the vertical axis such that the contact prongs press firmly against electrical traces on the top and bottom sides of the daughter card. Thus, the signal contacts electrically connect the daughter card to the electronic sensor.




The typical card-to-wire electrical connector suffers from a number of drawbacks. First, because the power and signal contacts are wide and have a large pitch across the first end of the housing, the electrical connector takes up a great deal of space within the power supply such that the power supply is larger and takes up a great deal of space within the server cabinet. The server cabinet is already tightly packed with printed circuit boards, thus the electrical connector takes up space that could be used for additional printed circuit boards. The electrical connector also blocks air that is forced through the server cabinet to cool the power supply. The power and signal wires extending from the electrical connector take up space within the power supply and server cabinet as well. Additionally, a tool is required to connect the power and signal wires to the power and signal contacts, respectively. The tool is bulky and thus difficult to use in the server cabinet or any other constrained space. Further, it is inconvenient for an operator to always have the available tool to connect the power and signal wires to the electrical connector. Finally, because all the contacts are crimped about the wires, the wires cannot be disconnected from the electrical connector without first removing the contacts from the housing.




A need remains for an electrical connector that overcomes the above problems and addresses other concerns experienced in the prior art.




BRIEF SUMMARY OF THE INVENTION




Certain embodiments of the present invention include an electrical connector having a housing with a front end configured to receive a circuit board and a rear end configured to receive at least one flexible cable. The electrical connector includes top and bottom contacts retained in alignment along a vertical axis in corresponding channels in the housing. At least one of the top and bottom contacts has a first contact prong configured to engage the circuit board and a second contact prong configured to engage the at least one flexible cable. The electrical connector includes a stuffer received at the second end of the housing that is configured to retain the flexible cable in contact with the second contact prong.











BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

illustrates an isometric view of an electrical connector with a cutaway side portion partially exposing flat flexible cables (FFCs) and power wires formed according to an embodiment of the present invention.





FIG. 2

illustrates a more detailed isometric view of the electrical connector, FFCs, and power wires of FIG.


1


.





FIG. 3

illustrates an isometric view of an electrical connector with the stuffer removed according to an embodiment of the present invention.





FIG. 4

illustrates an isometric view of a top signal contact formed according to an embodiment of the present invention.





FIG. 5

illustrates a cutaway isometric view of the electrical connector, FFCs, and power wires of FIG.


1


.











The foregoing summary, as well as the following detailed description of certain embodiments of the present invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings, certain embodiments. It should be understood, however, that the present invention is not limited to the arrangements and instrumentality shown in the attached drawings.




DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates a cutaway side isometric view of an electrical connector


10


formed according to an embodiment of the present invention engaging flat flexible cables (FFCs)


14


and power wires


18


. The electrical connector


10


includes an insulated box-shaped housing


34


with a rectangular top portion


22


and a rectangular bottom portion


26


connected by side walls


30


and a divider wall


38


(only one side wall


30


is shown however because of the cutaway view). The housing


34


has a card slot


42


between the top and bottom portions


22


and


26


at a front end


46


and, at a rear end


54


, a top FFC slot


50


between the top portion


22


and divider wall


38


and a bottom FFC slot


52


between the bottom portion


26


and the divider wall


38


.




The housing


34


carries power contacts


58


, each of which has beams


62


aligned opposite each other along a vertical axis


66


at the front end


46


. The beams


62


are formed to be biased toward each other along the vertical axis


66


. The oppositely aligned beams


62


have catches (not shown) that are preloaded in retention cavities


70


such that the beams


62


are biased away from each other. Each power contact


58


has a barrel (not shown) that receives and is crimped about a power wire


18


. The power wires


18


extend to a power supply or a motherboard (not shown).




The housing


34


also carries planar H-shaped top and bottom signal contacts


74


and


78


. The top signal contacts


74


are retained in parallel top channels


82


and the bottom signal contacts


78


are retained in parallel bottom channels


86


. Each top signal contact


74


is aligned opposite a corresponding bottom signal contact


78


along the vertical axis


66


. The top and bottom signal contacts


74


and


78


have contact prongs


90


retained proximate the front end


46


and contact prongs


90


retained proximate the rear end


54


. The contact prongs


90


at the rear end


54


engage electrical traces (not shown) extending along the length of the FFCs


14


. The FFCs


14


extend to an electronic sensor (not shown) that monitors the supply of power.




In operation, the electrical connector


10


is connected to a computer application such as a server (not shown) having printed circuit boards in a server cabinet. The server cabinet may contain, by way of example only, a motherboard (not shown) and daughter cards (not shown). The electrical connector


10


receives a daughter card in the card slot


42


. As the daughter card is inserted into the card slot


42


, in the direction of arrow A, the daughter card pushes the oppositely aligned beams


62


of each power contact


58


away from each other along the vertical axis


66


such that (tie beams


62


press firmly against both sides of the daughter card. The daughter card has electrical traces thereon that engage the beams


62


of the power contacts


58


such that electrical power is provided to the daughter card and thus the motherboard through the power wires


18


by the power supply. Likewise, the daughter card pushes the oppositely aligned contact prongs


90


of the top and bottom signal contacts


74


and


78


at the front end


46


away from each other such that the contact prongs


90


press firmly against both sides of the daughter card. The daughter card has electrical traces thereon that engage the contact prongs


90


of the top and bottom signal contacts


74


and


78


such that the electronic sensor monitors the power supply to the motherboard through the FFCs


14


.





FIG. 4

illustrates an isometric view of a top signal contact


74


formed according to an embodiment of the present invention. The top signal contact


74


is generally similar to the bottom signal contact


78


(FIG.


1


). The H-shaped top signal contact


74


is defined by first and second U-shaped portions


240


and


244


. The first U-shaped portion


240


has a top contact leg


94


formed with a bottom retention leg


106


, and the second U-shaped portion


244


has a top retention leg


98


formed with a bottom contact leg


102


. An intermediate bar


110


is formed with, and connects, the first and second U-shaped portions


240


and


244


. The bottom contact leg


102


has a rounded contact prong


90


, and the bottom retention leg


106


has a triangular retention prong


114


. The top retention leg


98


has retention barbs


118


, and the top contact leg


94


has a triangular contact prong


90


.





FIG. 2

illustrates a more detailed isometric view of the electrical connector


10


, FFCs


14


, and power wires


18


of FIG.


1


. The H-shaped bottom signal contact


78


likewise is defined by first and second U-shaped portions


248


and


252


. The first U-shaped portions


248


has a bottom contact leg


130


formed with a top retention leg


126


, and the second U-shaped portion


252


has a top contact leg


122


formed with a bottom retention leg


134


. An intermediate bar


138


is formed with, and connects, the first and second U-shaped portions


248


and


252


. The bottom retention leg


134


has retention barbs


118


, and the bottom contact leg


130


has a triangular contact prong


90


. The top contact leg


122


has a rounded contact prong


90


, and the top retention leg


126


has a triangular retention prong


114


.





FIG. 5

illustrates a cutaway isometric view of the electrical connector


10


, FFCs


14


, and power wires


18


of FIG.


1


. The top channels


82


are separated from each other by channel walls


84


. The divider wall


38


and a top retention wall


142


extend perpendicularly through the channel walls


84


along a longitudinal axis


146


. The top retention wall


142


defines a retention cavity


150


and a contact cavity


154


within the top channel


82


. The retention cavity


150


receives the top retention leg


98


and the contact cavity


154


receives the bottom contact leg


102


such that the intermediate bar


110


engages the top retention wall


142


. The top contact leg


94


and the bottom retention leg


106


are retained within the top channel


82


between the divider wall


38


and a top wall


158


of the top portion


22


. The top retention wall


142


frictionally engages the retention barbs


118


of the top retention leg


98


when the top signal contact


74


is inserted into the top channel


82


in the direction of arrow B. Thus, the top retention leg


98


retains the top signal contact


74


within the top channel


82


.




Likewise, the bottom channels


86


are separated from each other by the channel walls


84


. The divider wall


38


and a bottom retention wall


166


extend perpendicularly through the channel walls


84


along the longitudinal axis


146


. The bottom retention wall


166


defines a retention cavity


170


and a contact cavity


174


within the bottom channel


86


. The retention cavity


170


receives the bottom retention leg


134


and the contact cavity


174


receives the top contact leg


122


such that the intermediate bar


138


engages the bottom retention wall


166


. The top retention leg


126


and the bottom contact leg


130


are retained within the bottom channel


86


between the divider wall


38


and a bottom wall


178


of the bottom portion


263


The bottom retention wall


166


frictionally engages the retention barbs


118


of the bottom retention leg


134


when the bottom signal contact


78


is inserted into the bottom channel


86


in the direction of arrow B. Thus, the bottom retention leg


134


retains the bottom signal contact


78


within the bottom channel


86


.




Returning to

FIG. 2

, each top signal contact


74


in a top channel


82


is aligned with a corresponding bottom signal contact .


78


in a bottom channel


86


such that the contact prongs


90


of the bottom contact leg


102


of the top signal contact


74


and the top contact leg


122


of the bottom signal contact


78


are oppositely aligned along the vertical axis


66


. Similarly, the top contact leg


94


and the bottom retention leg


106


of the top signal contact


74


and the top retention leg


126


and the bottom contact leg


130


of the bottom signal contact


78


are aligned with each other along the vertical axis


66


.




The contact prongs


90


of the bottom contact leg


102


and the top contact leg


122


extend toward each other into the card slot


42


proximate the front end


46


of the housing


34


and are separated by a vertical distance D


1


that is less than the thickness of the daughter card. As the daughter card is inserted into the card slot


42


, in the direction of arrow A, the daughter card engages the contact prongs


90


of the vertically aligned bottom, contact leg


102


and top contact leg


122


. Because the daughter card is thicker than the distance D


1


, the daughter card pushes the vertically aligned contact prongs


90


away from each other such that the flexible bottom contact leg


102


of the top signal contact


74


is pushed in the direction of arrow C into the contact cavity


154


of the top channel


82


toward the top retention wall


142


and the flexible top contact leg


122


of the bottom signal contact


78


is pushed in the direction of arrow D into the contact cavity


174


of the bottom channel


86


toward the bottom retention wall


166


. Thus, the contact prongs


90


of the top and bottom contact legs


122


and


102


resistibly engage the top and bottom sides of the daughter card, respectively.




The daughter card has electrical traces on each side that are oriented to engage the contact prongs


90


of the top and bottom, contact legs


122


and


102


when the daughter card is inserted into the card slot


42


. The contact prongs


90


of the top contact legs


122


contact the electrical traces on the bottom side of the daughter card and the contact prongs


90


of the bottom contact legs


102


contact the electrical traces on the top side of the daughter card. Thus, the top and bottom signal contacts


74


and


78


are electrically connected to the daughter card.





FIG. 3

illustrates an isometric view of the electrical connector


10


with a stuffer


182


removed according to an embodiment of the present invention. In the case of the top signal contact


74


, the contact prong


90


of the top contact leg


94


and the retention prong


114


of the bottom retention leg


106


extend toward each other into the top FFC slot


50


proximate the rear end


54


of the housing


34


and are separated by a vertical distance D


2


. Similarly, in the case of the bottom signal contact


78


, the contact prong


90


of the bottom contact leg


130


and the retention prong


114


of the top retention leg


126


extend toward each other into the bottom FFC slot


52


proximate the rear end


54


of the housing


34


and are separated by the vertical distance D


2


as well. The top FFC slot


50


receives an FFC


14


such that the electrical traces on the FFC


14


engage the contact prongs


90


of the top contact legs


94


of the top signal contacts


74


. The bottom FFC slot


52


receives an FFC


14


such that the electrical traces on the FFC


14


engage the contact prongs


90


of the bottom contact legs


130


of the bottom signal contacts


78


.




The electrical connector


10


includes the U-shaped stuffer


182


. The stuffer


182


is insulated and has parallel top and bottom retention walls


186


and


190


formed with a base wall


194


. The top and bottom retention walls


186


and


190


each have a maximum thickness of D


3


that tapers down to a thickness of D


4


at insertion ends


198


. The distance D


2


is greater than the distance D


4


but smaller than the distance D


3


. When an FFC


14


is fully inserted into both the top and bottom FFC slots


50


and


52


, the stuffer


182


is placed in the direction of arrow B such that the top retention wall


186


enters the top FFC slot


50


between an FFC


14


and the retention prong


114


of the bottom retention leg


106


and the bottom retention wall


190


enters the bottom FFC slot


52


between an FFC


14


and the retention prong


114


of the top retention leg


126


.




Because the distance D


4


is less than the distance D


2


, the insertion ends


198


of the top and bottom retention walls


186


and


190


initially slide without resistance between the top contact leg


94


and the bottom retention leg


106


of the top signal contact


74


and the top retention leg


126


and the bottom contact leg


130


of the bottom signal contact


78


, respectively. However, as the stuffer


182


gradually slides further in the direction of arrow B, the thickness D


3


of the top retention wall


186


pushes the top contact leg


94


in the direction of arrow C toward the top wall


158


and pushes the bottom retention leg


106


in the direction of arrow D toward the divider wall


38


. Likewise, the thickness D


3


of the bottom retention wall


190


pushes the top retention leg


126


in the direction of arrow C toward the divider wall


38


and pushes the bottom contact leg


130


in the direction of arrow D toward the bottom wall


178


. When the stuffer


182


is fully inserted into the top and bottom FFC slots


50


and


52


, the retention prong


114


of the bottom retention leg


106


of the top signal contact


74


resistibly engages the top retention wall


186


and the retention prong


114


of the top retention leg


126


of the bottom signal contact


78


resistibly engages the bottom retention wall


190


. Thus, an FFC


14


is firmly retained in contact with the contact prongs


90


of the top contact legs


94


of the top signal contacts


74


and an FFC


14


is firmly retained in contact with the contact prongs


90


of the bottom contact legs


130


of the bottom signal contact


78


.




The distance D


2


is greater than the thickness of an FFC


14


, thus, an FFC


14


is inserted into the top and bottom FFC slots


50


and


52


with minimal insertion force and no buckling. The FFCs


14


then are secured into contact with the contact prongs


90


of the top contact legs


94


and the contact prongs


90


of the bottom contact legs


130


by placing the stuffer


182


into the top and bottom FFC slots


50


and


52


.




Returning to

FIG. 2

, the stuffer


182


and the FFCs


14


are fully inserted into the top and bottom FFC slots


50


and


52


. The FFCs


14


are positioned within the top and bottom FFC slots


50


and


52


such that the electrical traces on the FFCs


14


are aligned with, and firmly contact, the contact prongs


90


of the top contact legs


94


of the top signal contacts


74


and the contact prongs


90


of the bottom contact legs


130


of the bottom signal contacts


78


. Thus, the top signal contacts


74


arc electrically connected to an FFC


14


and the bottom signal contacts


78


are electrically connected to an FFC


14


. Consequently, the electrical traces on the top side of the daughter card are electrically connected to the electrical traces of an FFC


14


via the top signal contacts


74


and the electrical traces on the bottom side of the daughter card are electrically connected to the electrical traces of an FFC


14


via the bottom signal contacts


78


. The electronic sensor is therefore connected to the motherboard and monitors the power supply of the motherboard.




Alternatively, the daughter card may be removed from the card slot


42


in the direction of arrow B such that the daughter card no longer resistibly engages the contact prongs


90


of the bottom contact legs


102


of the top signal contact


74


and the top contact legs


122


of the bottom signal contacts


78


. Thus, the bottom contact legs


102


extend in the direction of arrow D away from the top retention wall


142


to their original unbiased position and the top contact legs


122


extend in direction of arrow C away from the bottom retention wall


166


to their original unbiased position. Likewise, the stuffer


182


may be removed from the top and bottom FFC slots


50


and


52


in the direction of arrow A such that the top retention wall


186


no longer resistibly-engages the contact prongs


90


of the top contact legs


94


and the retention prongs


114


of the bottom retention legs


106


and the bottom retention wall


190


no longer resistibly engages the contact prongs


90


of the bottom contact legs


130


and the retention prongs


114


of the top retention legs


126


. Thus, the top contact legs


94


extend in the direction of arrow D away from the top wall


158


toward their original unbiased position and the bottom retention legs


106


then extend in the direction of arrow C away from the divider wall


38


to their original unbiased position. Likewise, the bottom contact legs


130


extend in the direction of arrow C away from the bottom wall


178


to their original unbiased position and the top retention legs


126


extend in the direction of arrow D away from the divider wall


38


to their original unbiased position.




The electrical connector of the various embodiments provides several benefits. First, the top and bottom signal contacts are much thinner than the signal contacts of the prior art. Therefore, the signal contacts have a smaller pitch across the longitudinal axis than the prior art signal contacts, which enables more power signals and power cables to be used with the electrical connector or allows for a smaller electrical connector. Also, the signal contacts are connected to the electronic sensor with an FFC instead of several separate wires. The FFC takes up less space than individual wires. Also, the FFC is easier to connect to the signal contacts then wires because no crimping tool is necessary, and the FFC may be detached from the signal contacts without having to replace the signal contacts. Additionally, the stuffer enables an operator to install the FFC into firm contact with contact prongs with minimal insertion force and no buckling of the FFC. Finally, the signal contacts are easy to install into the housing.




While the invention has been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.



Claims
  • 1. An electrical connector comprising:a housing having a front end configured to receive a circuit board and a rear end configured to receive at least one flexible cable; top and bottom contacts retained in alignment along a vertical axis in corresponding channels in said housing, at least one of said top and bottom contacts having a first contact prong configured to engage the circuit board and a second contact prong configured to engage the at least one flexible cable, and wherein said top contact includes a bottom contact leg having said first contact prong and said bottom contact includes a top contact leg having said first contact prong, said first prongs of said bottom contact leg and top contact leg extending toward each other into a card slot at said front end along said vertical axis and being separated by a distance less than the thickness of the circuit board such that the circuit board pushes said bottom contact leg toward a top retention wall and said top contact leg toward a bottom retention wall as said first contact prongs enrage electrical traces on the circuit board; and a stuffer received at said rear end of said housing, said stuffer being configured to retain the at least one flexible cable in contact with said second contact prong.
  • 2. The electrical connector of claim 1, wherein said stuffer includes parallel top and bottom resistance walls having tapered insertion ends, said top and bottom resistance walls biasing the at least one flexible cable and second contact prong against one another.
  • 3. The electrical connector of claim 1, wherein at least one of said top and bottom contacts includes an H-shape partially defined by said first and second contact prongs, and a retention leg that frictionally engages a retention wall in said channel to retain said at least one of said top and bottom contacts therein.
  • 4. The electrical connector of claim 1, wherein at least one of said top and bottom contacts includes an H-shape partially defined by said second contact prong and a retention leg facing one another and spaced apart to frictionally engage said stuffer.
  • 5. The electrical connector of claim 1, wherein said housing includes a top slot at said rear end configured to receive the at least one flexible cable and a top retention wall of said stuffer, said top contact having a top contact leg and a bottom retention leg aligned along said vertical axis in said corresponding channel, said second contact prong extending from said top contact leg into said top slot to engage the at least one flexible cable and a retention prong extending from said bottom retention leg into said top slot to engage said top retention wall.
  • 6. The electrical connector of claim 1, wherein said housing includes a bottom slot at said rear end that receives one of the at least one flexible cable and a bottom retention wall of said stuffer, said bottom contact having a bottom contact leg and top retention leg aligned along said vertical axis in said channel, said second contact prong extending from said bottom contact leg into said bottom slot to engage the at least one flexible cable and a retention prong extending from said top retention leg into said bottom slot to engage said bottom retention wall.
  • 7. The electrical connector of claim 1, wherein said top contact includes a top contact leg and a bottom retention leg aligned along said vertical axis in said corresponding channels, said top contact leg and bottom retention leg being separated by a distance less than the thickness of a top retention wall of said stuffer such that when said top retention wall is placed between said top contact leg and bottom retention leg, said top contact leg is biased toward a top wall and said bottom retention leg is biased toward a divider wall.
  • 8. The electrical connector of claim 1, wherein said bottom contact includes a top retention leg and a bottom contact leg aligned along said vertical axis in said corresponding channel, said top retention leg and bottom contact leg being separated by a distance less than the thickness of a bottom retention wall of said stuffer such that when said bottom retention wall is placed between said top retention leg and said bottom contact leg, said top retention leg is biased toward a divider wall and said bottom contact leg is biased toward a bottom wall.
  • 9. The electrical connector of claim 1, wherein said housing includes a top portion holding said top contact and a bottom portion holding said bottom contact, said top and bottom portions receiving the circuit board therebetween at said front end and being connected by a divider wall at said rear end.
  • 10. The electrical connector of claim 1, wherein the at least one flexible cable includes electrical traces extending the length thereof, the at least one flexible cable being positioned between said stuffer and said second contact prongs such that said second contact prongs engage said electrical traces.
  • 11. The electrical connector of claim 1, wherein said housing retains a power contact in a power contact channel, said power contact being connected to a power wire at said rear end and being configured to contact electrical traces on the circuit board.
  • 12. An electrical connector comprising:a housing having a front end configured to receive a circuit board and a rear end configured to receive at least one flexible cable; top and bottom contacts retained in alignment along a vertical axis in corresponding channels in said housing, at least one of said top and bottom contacts having a first contact prong configured to engage the circuit board and a second contact prone configured to engage the at least one flexible cable, and wherein said top contact has a top retention leg with retention barbs and said bottom contact has a bottom retention leg with retention barbs, said top retention leg frictionally engaging a top retention wall with said retention barbs and said bottom retention leg frictionally engaging a bottom retention wall with said retention barbs to retain said top and bottom contacts, respectively, within said corresponding channels; and a stuffer received at said rear end of said housing, said stuffer being configured to retain the at least one flexible cable in contact with said second contact prong.
  • 13. An electrical connector comprising:a housing having a card slot at a front end configured to receive a circuit board having electrical traces and a top and bottom slot at a rear end configured to receive flexible cables having electrical traces; top and bottom contacts retained in alignment along a vertical axis in a channel in said housing, said top and bottom contacts each having a first contact prong extending into said card slot that is configured to engage the electrical traces of the circuit board, said top and bottom contacts each having a first U-shaped portion extending away from said first contact prong, said first U-shaped portion including a retention prong and a second contact prong facing one another and spaced apart to frictionally secure the electrical traces of the flexible cables therebetween; and a stuffer received at said rear end of said housing in said top and bottom slots, said stuffer retaining said flexible cables in contact with said second contact prongs.
  • 14. The electrical connector of claim 13, wherein at least one of said top and bottom contacts includes an H-shape partially defined by said first and second contact prongs, and a retention leg that frictionally engages a retention wall in said channel to retain said at least one of said top and bottom contacts therein.
  • 15. The electrical connector of claim 13, wherein at least one of said top and bottom contacts includes an H-shape partially defined by said second contact prong and said retention prong facing one another and spaced apart to frictionally engage a stuffer.
  • 16. The electrical connector of claim 13, wherein said top slot receives one of the flexible cables and a top retention wall of a stuffer, said top contact having a top contact leg and a bottom retention leg aligned along said vertical axis in said channel, said second contact prong extending from said top contact leg into said top slot to engage the flexible cables and said retention prong extending from said bottom retention leg into said top slot to engage said top retention wall.
  • 17. The electrical connector of claim 13, wherein said bottom slot receives one of the flexible cables and a bottom retention wall of a stuffer, said bottom contact having a bottom contact leg and top retention leg aligned along said vertical axis in said channel, said second contact prong extending from said bottom contact leg into said bottom slot to engage the flexible cables and a retention prong extending from said top retention leg into said bottom slot to engage said bottom retention wall.
  • 18. The electrical connector of claim 13, wherein said top contact includes a bottom contact leg having said first contact prong and said bottom contact includes a top contact leg having said first contact prong, said first contact prongs of said bottom contact leg and top contact leg extending toward each other into said card slot along said vertical axis and being separated by a distance less than the thickness of the circuit board such that the circuit board pushes said bottom contact leg toward a top retention wall and said top contact leg toward a bottom retention wall as said first contact prongs engage the electrical traces on the circuit board.
  • 19. The electrical connector of claim 13, wherein said top and bottom contacts each include an H-shape defined by said first U-shaped portion opposite a second U-shaped portion, said second U-shaped portion including a retention leg and said first contact prong extending away from said retention leg, said retention leg frictionally engaging said housing to retain said top and bottom contacts therein.
  • 20. The electrical connector of claim 13, wherein said housing includes a plurality of said channels, said channels being parallel to one another and aligned to receive corresponding top and bottom contacts.
  • 21. The electrical connector of claim 13, wherein said top and bottom slots in said housing are parallel and overlaid and are oriented transversely with respect to said channel.
US Referenced Citations (5)
Number Name Date Kind
3966295 Hyland et al. Jun 1976 A
4959030 Tatebe et al. Sep 1990 A
5501610 Ikemoto Mar 1996 A
6210174 Pei et al. Apr 2001 B1
6250966 Hashimoto et al. Jun 2001 B1