Electrical connector for connecting flat flexible circuitry to discrete terminal pins

Information

  • Patent Grant
  • 6726504
  • Patent Number
    6,726,504
  • Date Filed
    Wednesday, December 11, 2002
    22 years ago
  • Date Issued
    Tuesday, April 27, 2004
    20 years ago
Abstract
A connector is provided for electrically interconnecting the conductors of a flat flexible circuit to a plurality of discrete terminal pins. The connector includes a dielectric housing having a front mating face and a rear terminating face. A plurality of terminal pin-receiving passages are provided in the mating face. A flat circuit-receiving receptacle is provided in the terminating face in communication with the passages. A circuit carrier or spring member is insertable into the receptacle of the housing and includes an attachment portion for attaching the flat flexible circuit of the carrier with the conductors of the circuit facing away from the carrier toward the terminal pin receiving passages. Insertion of the pins in the passages causes the pins to engage the conductors of the circuit. The circuit carrier or spring member includes a spring loaded mouth into which the terminal pins are inserted into engagement with the conductors of the circuit. Cam means are provided to open the spring loaded mouth a given amount to apply a given contact force between the terminal pins and the conductors of the circuit.
Description




FIELD OF THE INVENTION




This invention generally relates to the art of electrical connectors and, particularly, to connectors for electrically interconnecting a plurality of discrete terminal pins to the conductors of a flat flexible circuit.




BACKGROUND OF THE INVENTION




A flat flexible circuit conventionally includes an elongated flat flexible dielectric substrate having laterally spaced strips of conductors on one or both sides thereof. The conductors may be covered with a thin, flexible protective layer on one or both sides of the circuit. If protective layers are used, cutouts are formed therein to expose the underlying conductors at desired contact locations where the conductors are to engage the conductors of a complementary mating connecting device which may be a second flat flexible circuit, a printed circuit board or the terminals of a mating connector.




A wide variety of connectors have been designed over the years for terminating or interconnecting flat flexible circuits with complementary mating connecting devices. However, there has not been a reliable and cost effective system for electrically connecting a plurality of discrete terminal pins to flat flexible circuitry. The present invention is directed to satisfying that need and solving the problems associated therewith. The present invention is extremely simple, inexpensive and reliable.




SUMMARY OF THE INVENTION




An object, therefore, of the invention is to provide a new and improved electrical connector for interconnecting the conductors of a flat flexible circuit to a plurality of discrete terminal pins.




In the exemplary embodiment of the invention, the connector includes a dielectric housing having a front mating face and a rear terminating face. The front mating face has a plurality of terminal pin-receiving passages. The terminating face has a flat circuit-receiving receptacle which is in communication with the passages. A circuit carrier or spring member is insertable into the receptacle and includes an attachment portion for attaching the flat flexible circuit to the carrier, with the conductors of the circuit facing away from the carrier toward the terminal pin-receiving passages. Insertion of the pins into the passages causes the pins to engage the conductors of the circuit.




The circuit carrier preferably is fabricated of metal material and includes a spring loaded mouth into which the terminal pins are inserted into engagement with the conductors of the circuit. The housing includes cam means engageable with the circuit carrier to open the spring loaded mouth a given amount to apply a given contact force between the terminal pins and the conductors of the circuit. Complementary interengaging latch means are provided between the circuit carrier and the housing to hold the carrier in the receptacle of the housing. The leading edge about which the flat flexible circuit is wrapped is a thin or abrupt edge which provides an interference engagement with the flat flexible circuit to retain the circuit supported by the circuit carrier or spring member.




As disclosed herein, at least a portion of the circuit carrier is generally U-shaped to define a pair of legs. A first of the legs forms the attachment portion of the carrier. A second of the legs forms a mounting portion for mounting the circuit carrier in the housing. The first leg has a leading edge about which the flat flexible circuit is wrapped, with the conductors of the circuit facing away therefrom. A raised area is provided immediately inside the leading edge of the first leg and over which the flat flexible circuit is wrapped. The raised area forms contact portions of the terminals for engaging the terminal pins. The raised area may be provided by a yieldable backing strip adhered to the first leg. The distal ends of the legs define the mouth into which the terminal pins are inserted. The cam means for opening the mouth comprises at least one cam ramp on the housing for engaging the first leg of the circuit carrier to open the mouth automatically in response to inserting the circuit carrier into the receptacle in the housing.




In one embodiment of the invention, the cam means which is engageable with the circuit carrier or spring member to open the spring loaded mouth thereof is integral with the housing. In a second embodiment, the cam means is integral with a preload member which is separate from the dielectric housing. The preload member is mounted on the housing for movement between a preassembly position wherein the cam means is out of engagement with the spring member and a preload position wherein the cam means is in engagement with the spring member opening the spring loaded mouth thereof.




As disclosed herein, the separate preload member is slidably mounted in an opening at the front mating end of the housing for movement between the preassembly and preload positions. The preload member includes a plurality of terminal pin receiving passages. The conductors of the flat flexible circuit are spaced laterally thereof, and the terminal pin receiving passages are aligned with the conductors. The cam means is provided by a plurality of individual cams located between the terminal pin receiving passages. Finally, detent means are provided between the preload member and the housing to hold the preload member in either of the preassembly or preload positions.




Other objects, features and advantages of the invention will be apparent from the following detailed description taken in connection with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The features of this invention which are believed to be novel are set forth with particularity in the appended claims. The invention, together with its objects and the advantages thereof, may be best understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements in the figures and in which:





FIG. 1

is a top perspective view of a connector assembly including a first embodiment of the connector of the invention in unmated condition relative to a complementary mating header connector;





FIG. 2

is a bottom perspective view of the assembly of

FIG. 1

in unmated condition;





FIG. 3

is a top perspective view of the assembly of

FIG. 1

in mated condition;





FIG. 4

is a bottom perspective view of the mated assembly of

FIG. 3

;





FIG. 5

is a top perspective view of the first embodiment of the connector of the invention in unassembled condition;





FIG. 6

is a bottom perspective view of the unassembled connector of

FIG. 5

;





FIG. 7

is a top perspective view of the circuit carrier of the connector;





FIG. 8

is a bottom perspective view of the circuit carrier;





FIG. 9

is an enlarged section taken generally along


9





9


of

FIG. 5

;





FIG. 10

is an enlarged section taken generally along line


10





10


in

FIG. 1

;





FIG. 11

is an enlarged section taken generally along line


11





11


of

FIG. 3

;





FIGS. 12 and 13

are views similar to

FIGS. 8 and 7

, respectively, but showing a different circuit carrier wherein the resilient fingers have been replaced by a resilient backing structure;





FIG. 14

is a view similar to that of

FIG. 1

, but the connector of the invention is shown for use with a plurality of discrete terminal pins individually crimped to a plurality of electrical conductors;





FIG. 15

is a perspective view of a second embodiment of a connector according to the invention;





FIG. 16

is an exploded perspective view of the connector of

FIG. 15

;





FIG. 17

is a perspective view of the separate preload member of the connector of

FIGS. 15 and 16

;





FIG. 18

is a vertical section taken generally along line


18





18


of

FIG. 15

;





FIG. 19

is a vertical section of the connector in exploded condition;





FIGS. 20A-20D

are sequential sectional views showing the movement of the preload member in conjunction with assembling a flat flexible circuit in the connector of

FIGS. 15-19

; and





FIG. 21

is an isolated view of the spring member and flat flexible circuit to show the positional relationship therebetween when the circuit is fully mounted in the connector.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to the drawings in greater detail, and first to

FIGS. 1-4

, the invention is embodied in a first embodiment of an electrical connector, generally designated


12


, for electrically interconnecting the conductors of a flat flexible circuit


14


to a plurality of discrete terminal pins


16


. As shown herein, terminal pins


16


are mounted in a housing


18


of a complementary mating header connector, generally designated


20


. The terminal pins extend into the interior of a cavity


22


within housing


18


of header connector


20


. Hereinafter, connector


12


according to the invention will be called the “circuit connector”. The circuit connector is mateable with header connector


20


in the direction of arrows “A” (FIGS.


1


and


2


), by inserting the circuit connector into cavity


22


of header connector


20


as seen in

FIGS. 3 and 4

.




Referring to

FIGS. 5 and 6

in conjunction with

FIGS. 1-4

, circuit connector


12


includes a dielectric housing, generally designated


24


, having a front mating face


26


and a rear terminating face


28


. A plurality of terminal pin receiving passages


30


(

FIG. 5

) are provided in mating face


26


. A flat circuit receiving receptacle


32


(

FIG. 6

) is provided in rear terminating face


28


. As will be seen hereinafter, the receptacle communicates with passages


30


. A recessed area


34


is formed in the bottom of housing


24


. Finally, a pair of ramped latch bosses


36


project from the housing within recessed area


34


as seen in FIG.


6


. Housing


24


may be molded of plastic material.




Referring to

FIGS. 7 and 8

in conjunction with

FIGS. 5 and 6

, circuit connector


12


includes a circuit carrier, generally designated


38


, which is insertable into receptacle


32


in housing


24


in the direction of arrows “B” (FIGS.


5


and


6


). The circuit carrier is fabricated of a metal material having spring loading capabilities. The circuit carrier is generally U-shaped to define a top leg


40


and a bottom leg


42


. Top leg


40


forms an attachment portion of the carrier about which flat flexible circuit


14


is wrapped as seen in greater detail hereinafter. The top leg has a plurality of flexible or resilient fingers


44


which combine to form a composite leading edge


46


about which circuit


14


is wrapped, with the conductors (not shown) of the circuit facing away from the carrier toward pin-receiving passages


30


of housing


24


when the circuit carrier and circuit are inserted into receptacle


32


of the housing. Fingers


44


have raised areas


48


which face inwardly toward bottom leg


42


. The raised areas define convex surfaces which form contact portions behind the conductors of the flat flexible circuit for providing good engagement with terminal pins


16


. In essence, a mouth


50


is defined between legs


40


and


42


at the distal ends thereof inside raised areas


48


. Finally, circuit carrier


38


includes a pair of latch apertures


52


(

FIG. 8

) for interengagement with latch bosses


36


(

FIG. 6

) of housing


24


to hold the circuit carrier in receptacle


32


of the housing as seen best in FIG.


2


. It also can be seen in

FIG. 2

that, when the circuit carrier is assembled within the housing, bottom wall


42


of the circuit carrier is disposed within recessed area


34


generally flush with the bottom of the housing.





FIGS. 9-11

show the sequence of assembly of circuit connector


12


and the mating of the circuit connector within cavity


22


of header connector


20


. Specifically,

FIG. 9

shows flat flexible circuit


14


wrapped about leading edge


46


of leg


40


of circuit carrier


38


. It can be seen that raised areas


48


of fingers


44


extend the flexible circuit inwardly immediately inside edge


46


at the distal end of leg


40


.

FIG. 9

also shows the metal circuit carrier in an unstressed condition, wherein the distal ends of legs


40


and


42


are relatively close to each other, whereby mouth


50


is relatively narrow.





FIG. 10

shows the subassembly of circuit carrier


38


and flat flexible circuit


14


having been inserted in the direction of arrow “B” into receptacle


38


of housing


24


. When inserted, bottom leg


42


of the circuit carrier is disposed within recessed area


34


at the bottom of the housing.

FIG. 10

also shows a cam means within receptacle


32


of the housing for engaging top leg


40


and flat circuit


14


to expand or open mouth


50


. Specifically, a plurality of elongated cam ramps


56


are formed within the housing and are located between the plurality of pin-receiving passages


30


so that the cam ramps do not interfere with insertion of the pins into the circuit connector. The cam ramps define inclined surfaces


56




a


which engage raised areas


48


at leading edge


46


of top leg


40


to bias the top leg upwardly in the direction of arrow “C”. Actually, the cam ramps engage the overwrapped flexible circuit between the conductors of the circuit. Nevertheless, with bottom leg


42


of the circuit carrier fixed against the bottom of housing


24


, raising top leg


40


in the direction of arrow “C” stores energy in the top leg of spring metal material, effectively spring-loading the leg.





FIG. 11

shows circuit connector


12


having been inserted in the direction of arrow “A” into cavity


22


of housing


18


of header connector


20


. Upon mating of the connectors as shown, terminal pins


16


enter passages


30


in mating face


26


of housing


24


of the circuit connector. The terminal pins move into mouth


50


and engage the conductors on the outside of flat flexible circuit


14


which has been wrapped about leading edge


46


of top leg


40


of circuit carrier


38


. The pins ride along a rigid interior bottom wall


60


of the housing within receptacle


32


. The cross-dimensions of the pins are sufficiently greater than the distance between bottom wall


60


and raised areas


48


to create a good positive electrical contact between the terminal pins and the conductors on the outside of flat flexible circuit


14


which has been wrapped around leading edge


46


of top leg


40


of the circuit carrier.




From the foregoing, it can be understood that the connector of the invention has a number of advantages. A key advantage is the ability of circuit carrier


38


, with its opposing legs


40


and


42


, to contain all required normal forces within a single component, thereby eliminating stress relaxation of other components such as plastic housing


24


. This is especially important as the number of terminal pins increases, because the total normal force of the system also increases. Preloading the circuit carrier has the advantage of generating high normal forces with minimal displacement of leg


40


of the carrier. Insertion forces also are reduced because the terminal pins are not used to spread the legs of the circuit carrier from its unstressed condition. Still further, moving the leading edge of the flexible circuit away from the tips of the terminal pins reduces skiving damage upon initial insertion of the terminal pins into the connector.





FIGS. 12 and 13

show an alternate embodiment of circuit carrier


38


, and like reference numerals have been applied in

FIGS. 12 and 13

corresponding to like components already described in relation to

FIGS. 1-11

. In particular, resilient fingers


44


(

FIGS. 7 and 8

) have been replaced by a yieldable backing structure or strip


70


of elastomeric material such as silicone rubber or the like. The yieldable backing strip is attached or adhered, as by appropriate adhesive, to the inside of leg


40


of the circuit carrier immediately inside edge


46


of the leg. Yieldable backing strip


70


performs the resiliency function of flexible fingers


44


as well as providing the raised area


48


of the first embodiment.





FIG. 14

shows an application of the invention wherein electrical connector


12


is used with a plurality of discrete terminal pins


16


A respectively terminated to a plurality of discrete conductors, generally designated


32


, rather than terminal pins


16


of header connector


20


(FIG.


1


). In other words, terminal pins


16


A (

FIG. 14

) comprise portions of a plurality of male terminals, generally designated


74


. Each male terminal


74


includes a pair of crimp arms


76


which are clamped to the interior core or wire


78


of a respective conductor


72


. Each male terminal


74


also includes a pair of crimp arms


80


which are clamped onto the outer dielectric or insulating sheath


82


of the respective conductor. Of course, connector


12


of the invention can be used for mating with discrete terminal pins of a wide variety of electrical connecting devices, as exemplified by terminal pins


16


of header connector


20


and terminal pins


16


A of male terminals


74


.





FIGS. 15-21

show a second embodiment of the invention. In the first embodiment described above, the cam means defined by elongated cam ramps


56


are formed integrally within housing


24


. In the second embodiment, the cam means is provided by a plurality of cam ramps on a preload member which is separate from the housing as will be seen below.




Specifically, a second embodiment of an electrical connector, generally designated


84


(FIG.


15


), includes a dielectric housing, generally designated


86


, which defines a front mating end


88


and a rear terminating end


90


for receiving flat flexible circuit


14


. The conductors of the circuit are terminated to a plurality of terminal pins which are inserted into three pin receiving passages


92


at front mating end


88


of the connector.





FIG. 16

basically shows that connector


84


, in addition to housing


86


, includes a circuit carrier or spring member, generally designated


38


, and a separate preload member, generally designated


94


. The preload member and the circuit carrier or spring member are inserted into a cavity


86




a


in housing


18


in the direction of arrow “D”, the cavity being open at front mating end


88


of the housing.




Spring member


38


is very similar to circuit carrier


38


of the first embodiment as described above in relation to

FIGS. 7 and 8

. In particular, spring member


38


(

FIG. 16

) is fabricated of metal material having spring loading capabilities. The spring member is generally U-shaped to define a top wall


42


and a bottom wall which is comprised of a plurality (three) of flexible or resilient fingers


44


. The fingers combine to define a composite leading edge


46


. The fingers have raised areas


48


which face inwardly toward top leg


42


. The raised areas define convex surfaces which form contact portions behind conductors


14




a


of flat flexible circuit


14


for providing good engagement with the terminal pins which are inserted into pin receiving passages


92


. A mouth


50


is defined between the distal ends of top wall


42


and fingers


44


at edge


46


.




Referring to

FIG. 17

in conjunction with

FIGS. 15 and 16

, preload member


94


includes a front face plate


94




a


and a rearwardly extending, generally planar platform


94




b


. A pair of guide flanges


94




c


are formed along opposite edges of platform


94




b


. A pair of detent bosses


94




d


project outwardly from the outsides of guide flanges


94




c


. A polarizing boss


94




e


projects from one edge of face plate


94




a


. A plurality of cam ramps


96


project rearwardly of face plate


94




a


along platform


94




b


. The cam ramps have chamfered or angled surfaces


96




a


. The cam ramps are spaced laterally of platform


94




b


to define slots


98


therebetween. The slots are aligned with passages


92


. The entire preload member may be unitarily molded of plastic material.




When preload member


94


is inserted into cavity


86




a


of housing


86


, guide flanges


94




c


at opposite sides of the preload member ride in a pair of guide grooves


86




b


(

FIG. 15

) at opposite sides of cavity


86




a


in housing


86


. When the preload member is fully inserted into the housing, face plate


94




a


of the preload member is generally flush with front mating end


88


of housing


86


as seen in FIG.


15


. Positioning boss


94




e


of the preload member moves into a positioning notch


86




c


at the top front of the housing.




Once preload member


94


is fully inserted into housing


86


, the terminal pin receiving passages


92


of connector


14


actually are in face plate


94




a


of the preload member rather than in the connector housing. The pin receiving passages are aligned with slots


98


(

FIG. 17

) between cam ramps


96


. Therefore and conversely, cam ramps


96


will be disposed between the terminal pins which are inserted into passages


92


. Still further, when flat flexible circuit


14


is mounted within the connector, conductors


14




a


are aligned with terminal pin receiving passages


92


. Still further, three flexible fingers


44


(

FIG. 16

) of spring member


38


will be aligned with both pin receiving passages


92


in spring member


94


as well as conductors


14




a


of flat flexible circuit


14


.





FIG. 18

shows a section with connector


84


fully assembled, i.e., with flat flexible circuit


14


, spring member


38


and preload member


94


all mounted within connector housing


86


. It can be seen that spring member


38


bottoms out against an interior wall


86




d


of cavity


86




a


within connector housing


86


. A front edge of top wall


42


of the spring member abuts against a shoulder


100


of the preload member when the preload member is fully inserted into the housing. When the preload member is fully inserted, face plate


94




a


thereof abuts against stop shoulders


86




e


of housing


86


. A distal end


102


of flat flexible circuit


14


is wrapped about composite edge


46


defined by flexible fingers


44


of spring member


38


, with conductors


14




a


of the circuit facing away from edge


46


and toward passages


92


in preload member


94


which receive the terminal pins.




Spring member


38


and preload member


94


may be inserted into cavity


86




c


of housing


86


independent of each other with the preload member retained in a preload position as described hereinafter. On the other hand, and referring to

FIG. 19

, since the front edge of top wall


42


engages shoulder


100


of the preload member in the final assembled condition of the connector, the preload member could be used to load or mount the spring member within the housing. This is shown in

FIG. 19

wherein platform


94




b


of the preload member is being inserted into mouth


50


of the spring member in the direction of arrow “D. The preload member is moved until shoulder


100


engages the front edge of top wall


42


of the spring member, and the preload member and spring member can be conjointly moved into cavity


86




c


to completely mount the spring member thereinto. The preload member then can be moved back out to its preload position described hereinafter, while all of the interference forces surrounding the spring member within cavity


86


of the housing retains the spring member in its fully mounted position.





FIGS. 20A-20D

show the procedures normally followed in terminating flat flexible circuit


14


in connector


84


. In essence, preload member


94


is movably mounted within cavity


86




a


of housing


86


as described above, and the preload member is movable between a preassembly position shown in

FIGS. 20A-20C

to a preload position shown in FIG.


20


D. In the preassembly position, cam ramps


96


are completely out of engagement with any portions of spring member


38


as can be seen in FIG.


20


A.

FIG. 20D

shows the “preload” position which will be described below, but the preload position corresponds to the fully assembled position of the preload member as described above in relation to

FIGS. 15 and 18

.





FIG. 20B

shows flat flexible circuit


14


having been inserted in the direction of arrow “E” into an opening


104


in rear terminating end


90


of housing


86


until distal end


102


of the circuit is located behind face plate


94




a


of the preload member. In actual practice, the flat flexible circuit cannot be bent completely into the U-shaped configuration shown in FIG.


20


B. However, distal end


102


of the circuit can be bent at an angle extending upwardly of the circuit so that when the circuit is inserted into the connector, distal end


102


will abut against the rear surface of face plate


94




a


of the preload member and continue to bend generally into the U-shape as shown by continued pushing onto the flat flexible circuit. It can be seen that cam ramps


96


still are not in engagement with any portions of spring member


38


in the position of

FIG. 20B

while the flat flexible circuit is being inserted into the connector.




Flexible circuit


14


then is pulled back rearwardly in the direction of arrow “F” in FIG.


20


C. It can be seen that angled surfaces


96




a


of cam ramps


96


are considerably spaced from raised areas


48


of flexible fingers


44


of spring member


38


at mouth


50


. Distal end


102


of the flat flexible circuit enters mouth


50


and rides up onto the tops of raised areas


48


as shown in FIG.


20


C. With most flat flexible circuits having a substrate fabricated of polyester material, distal end


102


, being bent as described above in relation to

FIG. 20B

, will remain stiff enough to enter and move into mouth


50


onto the tops of raised areas


48


.





FIG. 20D

shows preload member


94


having been moved to its completely assembled and preload position. In this position, cam ramps


96


engage the top of distal end


102


of flat flexible circuit


14


and bias the circuit against raised areas


48


of flexible fingers


44


of spring member


38


. In essence, with platform


94




b


of preload member


94


engaging the inside of top wall


42


of spring member


38


, the top wall of the spring member is fixed, and cam ramps


96


are effective to spread flexible fingers


44


away from top wall


42


. Because of the engagement of cam ramps


96


with distal end


102


of the flat circuit, the distal end, in turn, is biased into engagement with raised areas


48


of flexible fingers


44


. This slightly opens mouth


50


between top wall


42


and spring fingers


44


to effectively convert the mouth into a spring loaded mouth and apply a given contact force to the terminal pins inserted into passages


92


and between cam ramps


96


.




Finally,

FIG. 21

shows spring member


38


in conjunction with flat flexible circuit


14


to show distal end


102


of the circuit wrapped around edge


46


defined by flexible fingers


44


. Although the edge is shown spaced from the flat flexible circuit in such views as

FIG. 18

, edge


46


is a thin, abrupt edge about which the flat flexible circuit is wrapped. This thin edge provides an interference engagement with the back side of the flat flexible circuit to retain the circuit should pulling forces be applied to the circuit in the direction of arrow “G” (

FIG. 21

) once the circuit is fully terminated within the connector.




It will be understood that the invention may be embodied in other specific forms without departing from the spirit or central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein.



Claims
  • 1. A connector for electrically interconnecting conductors of a flat flexible circuit to a plurality of terminal pins, comprising:a dielectric housing having a front mating end for receiving the flat flexible circuit; a spring member in the housing for supporting the flat flexible circuit with the conductors facing away therefrom for engaging the terminal pins inserted into the mating end of the housing and including a spring loaded mouth into which the terminal pins are inserted into engagement with the conductors of the circuit; and cam means engageable with the spring member to open said spring loaded mouth a given amount to apply a given contact force between the terminal pins and the conductors of the circuit.
  • 2. The connector of claim 1 wherein said cam means is on a preload member separate from the dielectric housing.
  • 3. The connector of claim 2 wherein said preload member is mounted on the housing for movement between a preassembly position wherein the cam means is out of engagement with the spring member and a preload position wherein the cam means is in engagement with the spring member to open said spring loaded mouth.
  • 4. The connector of claim 3 wherein said preload member is slidably mounted in an opening at the front mating end of the housing for movement between said positions.
  • 5. The connector of claim 4 wherein said preload member includes a plurality of terminal pin receiving passages.
  • 6. The connector of claim 5 wherein the conductors of said flat flexible circuit are spaced laterally thereof, and the terminal pin receiving passages in the preload member are aligned with the conductors.
  • 7. The connector of claim 6 wherein said cam means comprise a plurality of individual cams located between the terminal pin receiving passages.
  • 8. The connector of claim 3, including detent means between the preload member and the housing to hold the preload member in at least one of its positions.
  • 9. The connector of claim 3, including detent means between the preload member and the housing to hold the preload member in either of said preassembly or preload positions.
  • 10. The connector of claim 1 wherein at least a portion of said spring member is generally U-shaped to define a pair of legs, a first of said legs comprising a support portion of the spring member for supporting the flat flexible circuit, and a second of said legs comprising a mounting portion for mounting the circuit carrier to the housing.
  • 11. The connector of claim 10 wherein said first leg of the circuit carrier has a leading edge about which the flat flexible circuit is wrapped with the conductors of the circuit facing away therefrom.
  • 12. The connector of claim 11 wherein said leading edge is a thin edge providing an interference engagement with the flat flexible circuit to retain the circuit supported by the spring member.
  • 13. The connector of claim 1 wherein said cam means is on said dielectric housing.
  • 14. The connector of claim 1 wherein said spring member includes a thin edge about which the flat flexible circuit is wrapped, the thin edge providing an interference engagement with the flat flexible circuit to retain the circuit supported by the spring member.
  • 15. A connector for electrically interconnecting conductors of a flat flexible circuit to a plurality of discrete terminal pins, comprising:a dielectric housing having a front mating face and a rear terminating face, a plurality of terminal pin receiving passages in the mating face and a flat circuit receiving receptacle in the terminating face, the receptacle communicating with the passages; a circuit carrier insertable into said receptacle of the housing and including an attachment portion for attaching the flat flexible circuit to the carrier with the conductors of the circuit facing away from the carrier toward the terminal pin receiving passages, whereby insertion of the terminal pins in the passages causes the terminal pins to engage the conductors of the circuit, said circuit carrier including a spring loaded mouth into which the terminal pins are inserted into engagement with the conductors of the circuit; and cam means engageable with the circuit carrier to open said spring loaded mouth a given amount to apply a given contact force between the terminal pins and the conductors of the circuit.
  • 16. A connector for electrically interconnecting the conductors of a flat flexible circuit to a plurality of discrete terminal pins, comprising:a dielectric housing having a front mating face and a rear terminating face, a plurality of terminal pin receiving passages in the mating face and a flat circuit receiving receptacle in the terminating face, the receptacle communicating with the passages; a generally U-shaped circuit carrier insertable into said receptacle of the housing and including a pair of legs, a first of said legs defining an attachment portion for attaching the flat flexible circuit to the carrier with the conductors of the circuit facing away from the carrier toward the terminal pin receiving passages, and a second of said legs comprising a mounting portion for mounting the circuit carrier to the housing, the legs including distal ends defining a mouth at which the flat flexible circuit is attached for engaging the terminal pins inserted into said passages and inside the mouth, the circuit carrier being spring loaded at said mouth; and cam means engageable with at least one of the legs to open the mouth a given amount to apply a given contact force between the terminal pins and the conductors of the circuit.
  • 17. The connector of claim 16 wherein said cam means comprises at least one cam ramp on the housing for opening said mouth automatically in response to inserting the circuit carrier into the receptacle of the housing.
  • 18. A connector for electrically interconnecting conductors of a flat flexible circuit to a plurality of discrete terminal pins, comprising:a dielectric housing having a front mating face and a rear terminating face, a plurality of terminal pin receiving passages in the mating face and a flat circuit receiving receptacle in the terminating face, the receptacle communicating with the passages; a metal circuit carrier insertable into said receptacle of the housing, at least a portion of the circuit carrier being generally U-shaped to define a pair of legs, a first of said legs having a leading edge about which the flat flexible circuit is wrapped with the conductors of the circuit facing away therefrom toward the terminal pin receiving passages, a second of said legs comprising a mounting portion for mounting the circuit carrier to the housing, and distal ends of the legs defining a spring loaded mouth into which the terminal pins are inserted into engagement with the conductors of the flat flexible circuit; and cam means on the housing engageable with at least one of the legs to open the mouth a given amount to apply a given contact force between the terminal pins and the conductors of the circuit.
  • 19. The connector of claim 18 wherein said cam means comprises at least one cam ramp on the housing for opening said mouth automatically in response to inserting the circuit carrier into the receptacle of the housing.
  • 20. The connector of claim 19 wherein said second leg of the circuit carrier is fixed to the housing, and the first leg is moved by said cam ramp to open said mouth.
  • 21. A connector for electrically interconnecting the conductors of a flat flexible circuit to a plurality of terminal pins, comprising:a housing having a front mating end for receiving the terminal pins and a rear terminating end for receiving the flat flexible circuit; a circuit carrier insertable into the rear terminating end of the housing for supporting the flat flexible circuit with the conductors facing away therefrom for engaging the terminal pins inserted into the mating face of the housing, the circuit carrier including a spring loaded mouth into which the terminal pins are inserted into engagement with the conductors of the circuit; and cam means on the housing engageable with the circuit carrier to open said spring loaded mouth a given amount to apply a given contact force between the terminal pins and the conductors of the circuit.
  • 22. The connector of claim 21 wherein at least a portion of said circuit carrier is generally U-shaped to define a pair of legs, a first of said legs comprising a support portion of the carrier for supporting the flat flexible circuit, and a second of said legs comprising a mounting portion for mounting the circuit carrier to the housing, said legs having distal ends defining said spring loaded mouth.
  • 23. The connector of claim 21 wherein said cam means comprises at least one cam ramp on the housing for opening said mouth automatically in response to inserting the circuit carrier into the mating face of the housing.
RELATED APPLICATION

This is a continuation-in-part of application Ser. No. 09/804,099 which was filed on Jun. 22, 2001 now abandoned and which is assigned to the assignee of the present application.

US Referenced Citations (8)
Number Name Date Kind
3082398 Valch Mar 1963 A
3319216 McCullough May 1967 A
3336565 Crimmins Aug 1967 A
4248491 Mouissie Feb 1981 A
4684183 Kinoshita et al. Aug 1987 A
6000951 Hansen et al. Dec 1999 A
6077124 Etters et al. Jun 2000 A
6280241 Herlinger et al. Aug 2001 B2
Foreign Referenced Citations (1)
Number Date Country
0 866 520 Sep 1998 EP
Continuation in Parts (1)
Number Date Country
Parent 09/804099 Jun 2001 US
Child 10/316819 US