1. Field of the Invention
The present invention relates to a connector for cable connection.
2. Description of the Related Art
Conventionally, a connector for cable connection, such as an FPC connector or an FFC connector, has been used for connecting a flexible flat sheet-like cable, such as one called as a flexible printed circuit (FPC) or a flexible flat cable (FFC), (for example, refer to Japanese Utility Model Registration Publication No. 2574041). The connector for cable connection is provided with auxiliary connector securing members, disposed at opposite ends of an opening through which a flat sheet-like cable is inserted.
The conventional connector for cable connection has a housing formed of an insulating material such as synthetic resin, and a plurality of terminals that are formed of a conductor material, such as metal, and are secured by the housing. Auxiliary connector securing members 301 are fixed to opposite ends of an opening. Further, an actuator formed of an insulating material such as synthetic resin is rotatably secured to the opening, allowing the actuator to rotatably secured to the opening, allowing the actuator to rotate between its open position and its close position. A flat sheet-like cable is inserted into the opening in the open position of the actuator, and on completion of the insertion of the cable, the actuator is operated to rotate to its close position by the manual operation by an operator, so that the flat sheet-like cable is locked. Thus, a plurality of conductor lines contained in the cable are brought into contact with the corresponding terminals, thereby completing the connection of the cable to the cable connecting connector.
As shown in
On the other hand, a reinforcing plate is stuck to a lengthwise end of the cable. With the cable inserted and locked in the opening of the connector for cable connection, a lug-shaped projecting part projecting from a side of the reinforcing plate is positioned below the restraining part 303. Therefore, the projecting part of the reinforcing plate abuts against the restraining part 303 thereby to prevent the rotation of the cable with respect to the cable connector. Moreover, the projecting part of the reinforcing plate abuts against the projecting part 302 thereby to prevent the cable from being pulled out of the cable connector.
Nevertheless, in the above-described conventional connector for cable connection, since the projecting part of the reinforcing plate of the cable inserted into the opening is positioned below the restraining part 303, an operator becomes incapable of visually confirming the position of the projecting part. For this reason, the operator may operate the actuator and lock the cable, failing to realize the fact that the cable is not inserted into the innermost end of the opening, or the cable is inserted obliquely, namely, the incomplete insertion of the cable. This results in no contact between the conductor lines of the cable and the terminals of the connector for cable connection, providing no electric connection between the two. Especially, since a connector for cable connection is presently miniaturized, the length of a contact portion in the conductor line of a cable and the length of a contact portion of the terminal of a connector for cable connection are extremely short. Consequently, any minor incomplete state of insertion of the cable can increase the danger of failure of contact between the conductor lines and the terminals.
In addition, the auxiliary connector securing members 301 of the above-mentioned conventional cable connecting connector is provided with the projecting part 302, the restraining part 303, the fixing part 304, and the engaging part 305, resulting in a complicated structure. This may raise the cost of the auxiliary connector securing member 301, and makes it difficult to carry out the assembling work of the auxiliary connector securing member 301 to the cable connecting connector, thus raising the total cost of the cable connecting connector.
The object of the present invention is to solve the above-mentioned problems encountered by the conventional connector for cable connection, by providing a connector for cable connection in which lug parts projecting from opposite sides of the flat sheet-like cable are fitted in recess portions formed in flat sheet-like auxiliary connector securing members, so that it has a simple structure and yet it enables visual check whether a flat sheet-like cable is inserted in its complete state, easy manufacturing and fixing of the auxiliary connector securing members, and reliable connection of the flat sheet-like cable without the danger of disengagement thereof.
To this end, a connector for cable connection, of the present invention, includes a housing having an inserting hole formed therein through which a flat cable is inserted; terminals attached to the housing and having contact portions electrically connected to conductor lines often used as signal lines of the flat sheet-like cable; an actuator being able to change its attitude between a first position to permit insertion of the flat sheet-like cable and a second position to bring conductor lines of the inserted flat sheet-like cable into contact with the contact portions, the actuator having a body part which is substantially parallel to a direction of insertion of the flat sheet-like cable at the second position, and abutting parts formed on opposite sides of the body part; a flat sheet-like auxiliary connector securing members attached to opposite sides of the housing; the flat sheet-like cable having lug parts projecting from opposite sides thereof; and the auxiliary connector securing member having a supporting surface, against which the abutting part abuts at the second position, and a fitting recess portion opening into the supporting surface, into which the lug part is fit.
In the connector for cable connection according to another embodiment of the present invention, the fitting recess portion is arranged in such a position that the lug part can be fitted in the fitting recess portion when the flat sheet-like cable inserted into the inserting hole reaches a position where all the conductor lines of the flat sheet-like cable are electrically connected with corresponding contact portions of the terminals.
In the connector for cable connection according to a still other embodiment of the present invention, the actuator has a lug holding part formed outside of the abutting part and abutting against the lug part fitted in the fitting recess portion at the second position.
In the connector for cable connection according to a still other embodiment of the present invention, the abutting part closes off the fitting recess portion at the second position.
In the connector for cable connection according to a still other embodiment of the present invention, the housing has a first locking portion, and the actuator has a second locking portion for locking the actuator by engagement with the first locking portion at the second position.
In the connector for cable connection according to a still other embodiment of the present invention, the fitting recess portion has a restraining surface opposed to one end of the fitted lug part, a recessed surface opposed to the other end of the lug part, and an upper end projecting part being above and adjacent to the recessed surface and projecting toward the restraining surface, an upper surface of the upper end projecting part being contained in the supporting surface.
In the connector for cable connection according to a still other embodiment of the present invention, the restraining surface abuts against one end of the lug part thereby to inhibit displacement in a reverse direction of a direction of insertion of the flat cable.
In the connector for cable connection according to a still other embodiment of the present invention, the fitting recess portion has a bottom surface opposed to a downwardly directed surface of the fitted lug part, and a storage recess portion recessed downwardly from the bottom surface, and the storage recess portion is in a position in the vicinity of a substrate securing part in the auxiliary connector securing member to be soldered.
In accordance with the present invention, the connector for cable connection is configured so that the lug parts projecting from opposite sides of a flat sheet-like cable is received within the recess portions formed in the flat auxiliary connector securing members. This simple structure enables visual check whether a flat sheet-like cable is inserted in its complete state, easy manufacturing and fixing of the auxiliary connector securing members, and reliable connection of the flat sheet-like cable without the danger of disengagement thereof.
An electrical connector for a flat sheet-like cable includes an insulative housing with a plurality of terminals and an actuator. The actuator is moveable between a first insertion position and a second operational position with the first position permitting insertion of the cable into the connector and the second position being configured such that the contact pads of the cable engage the contact portions of the terminals. The actuator has an abutting part formed on opposite ends thereof. A pair of generally planar securing members is provided at opposite ends of the housing. Each securing member includes a stop surface to define a depth to which the cable may be inserted, a restraining member that interacts with said abutting part of said actuator upon positioning said actuator in the second position to define a restraining surface to prevent removal of said cable and a recess portion defined between the stop surface and said restraining surface.
Other objects and advantages of the present invention will be understood from the following description according to one preferred embodiment of the present invention which is shown in accompanying drawings in which:
Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
In
The flat sheet-like cable 51 is suitable for use in a narrow mounting space, for example, a liquid crystal display or a plasma display. The flat sheet-like cable 51 has an elongated strip-shaped cable body 52 provided with conductor lines or contact pads (not shown). In the interior of the cable body 52, a plurality of, for example, about ten, conductor lines formed of a conductive metal in the shape of a foil extending lengthwise of the cable body 52 are arranged in parallel at a predetermined pitch, for example, about 0.5 mm. The number and the pitch of the conductor lines may be changed suitably. The conductor lines are covered so as to be sandwiched from both of upper and lower surfaces by film-shaped insulating layers exhibiting electronic insulating property.
Further, a reinforcing plate 53 is stuck to one of surfaces of the lengthwise end of the cable body 52, and the conductor lines are exposed at one of the surfaces on the opposite side of the reinforcing plate 53 in the lengthwise end of the cable body 52. The reinforcing plate 53 is formed of material having a relatively high hardness, such as polyimide, and covers one surface of the lengthwise end of the cable body 52, in a predetermined range in the lengthwise direction and in the entire range in the widthwise direction. The cable body 52 is designed to be inserted into an inserting hole 32 of the connector 10, with the surface having the exposed conductor lines facing down as viewed in
Lug parts or projections 54 projecting laterally from opposite sides or edges of the flat sheet-like cable 51 in the direction of width of the flat sheet-like cable 51 are formed in the vicinity of the front end of the flat sheet-like cable 51 in the direction of length of the flat cable 51. The lug parts 54 are arranged a predetermined distance away from the front edge of the flat sheet-like cable 51 in the direction of length of the flat cable 51. Although the lug parts 54 are formed in the cable body 52 and the reinforcing plate 53, they may be formed only in the reinforcing plate 53. In the alternative, the cable may be rectangular and include openings or recesses that engage the connector 10.
The connector 10 has a housing 31 as a connector body integrally formed by an insulating material such as synthetic resin, and an actuator 11 as a movable member for fixing a cable, which is integrally formed by an insulating material such as synthetic resin, and attached to the housing 31 so that it is able to change its attitude. Specifically, the actuator 11 is disposed in the housing 31 so that it can move, by its attitude change, from an open or insertion position as a first position as shown in
The housing 31 also has a lower part 33, an upper part 35, right and left side parts 36, and an inserting hole 32 formed between the lower part 33 and the upper part 35, and between the side parts 36, as an opening through which an end of the flat sheet-like cable 51 is inserted from the front (the left as viewed in
The housing 31 has a plurality of terminal receiving grooves (not shown) formed therein, into which metallic terminals 41 are loaded. For example, about ten terminal receiving grooves are formed at approximately 0.5 mm pitch, and the terminals 41 are loaded one by one into the terminal receiving grooves. The pitch and the number of the terminal receiving grooves may be changed arbitrarily as required. The terminals 41 are not necessarily required to be loaded into all of the terminal receiving grooves, but some of the terminals 41 may be omitted suitably depending upon the array of the conductor lines of the flat sheet-like cable 51.
The terminal 41 has an upper arm beam extending in the direction of insertion of the flat sheet-like cable 51, a lower arm beam extending in parallel with the upper arm beam, and a tale part connected by soldering to a wiring (not shown) in the substrate surface. The upper arm beam extends to just above a second shank of the actuator 11, described later, and limits upward movement of the second shank. A contact portion projecting upwardly from the bottom surface (not shown) of the inserting hole 32 is formed at the tip of the lower arm beam, so that the contact portion can contact the corresponding conductor line of the flat sheet-like cable 51, thereby establishing electrical conduction between the conductor line and the terminal 41. In the predetermined range in the lengthwise direction of the conductor line which comes in contact with the contact portion of the terminal 41, namely, in the contact range, the lower insulating layer is stripped and the conductor line is exposed.
Further, auxiliary securing member receiving recess portions 38 in the shape of a slit extending in a direction of insertion of the flat sheet-like cable 51 are formed in the housing 31 at locations on the opposite sides of the lower part 36 and in the vicinity of the side parts 36, and auxiliary connector securing members 21, called “fitting or solder nails,” are inserted in the auxiliary securing member receiving recess portions 38, thereby the latter is secured to the housing 31.
Referring to
By fixing the substrate securing part 23 to the surface of the substrate by soldering or the like, the auxiliary connector securing member 21 exhibits the function of securing the connector 10 to the substrate. The supporting part 25 has an upwardly facing supporting surface 25a, which abuts against the abutting part 16 of the actuator 11 in the closes position, thereby to support the actuator 11. The supporting part 25 is divided in the lengthwise direction by the fitting recess portion 26 opening into the supporting surface 25a, and has a restraining part 25b generated by this division. The restraining part 25b projects upwardly at the rear end of the metallic body part 22, and engages with the lug part 54 of the flat sheet-like cable 51 fitted into the fitting recess portion 26, thereby preventing disengagement of the flat sheet-like cable 51. The upper end surface of the restraining part 25b is flush with the supporting surface 25a, and abuts against the abutting part 16 of the actuator 11 in its close position, thereby supporting the actuator 11.
The fitting recess portion 26 has a restraining surface 26a opposed to the rear end of the lug part 54 of the flat sheet-like cable 51 fitted into the fitting recess portion 26, a recessed or stop surface 26b opposed to the front end of the lug part 54, an upper end projecting part 26c being above and adjacent to the recessed surface 26b and projecting rearward from the supporting part 25, a generally linear bottom surface 26d opposed to a downward surface of the lug part 54 of the flat sheet-like cable 51 fitted into the fitting recess portion 26, and a storage recess portion 26e that is recessed downwardly from the bottom surface 26d in the vicinity of the front end.
The position where the fitting recess portions 26 are formed is, as shown in
The dimension of the fitting recess portion 26 in the back-and-forth direction, namely, the distance from the restraining surface 26a to the recessed surface 26b is set to be equal to or slightly longer than the dimension of the lug part 54 with respect to the lengthwise direction of the flat sheet-like cable 51, namely, in the back-and-forth dimension of the lug part 54. The dimension of the fitting recess portion 26 in the height direction, namely, the distance from the opened end of the fitting recess portion 26 to the bottom surface 26d is set to be slightly longer than the dimension of the lug part 54 in the thickness direction. The dimension at the opened end of the fitting recess portion 26 in the back-and-forth direction, namely, the distance from the restraining surface 26a to the upper end projecting part 26c is shorter than the dimension of the lug part 54 in the back-and-forth direction. Hence, even if the back-and-forth dimension of the entire auxiliary connector securing member 21 and the back-and-forth dimension of the supporting part 25 are decreased to decrease the back-and-forth dimension of the connector 10 in accordance with the demand of miniaturization, the upper surface of the upper end projecting part 26c is contained in the supporting surface 25a, allowing the back-and-forth dimension of the supporting surface 25a to be increased, and as a result, the actuator 11 in its close position can be supported stably. Since the lug part 54 allows for slight deformation, even though the back-and-forth dimension at the opened end of the fitting recess portion 26 is small, the lug part 54 can be fitted into the fitting recess portion 26 by having the lug part 54 to be deformed when it is passed through the opened end.
If the flat sheet-like cable 51 is subject to force in the direction in reverse to the direction of insertion into the inserting hole 32, namely, the force by which the flat cable 51 can be disengaged from the connector 10, the restraining surface 26a abuts against the rear end of the lug part 54 of the flat sheet-like cable 51 fitted into the fitting recess portion 26, thereby preventing the flat sheet-like cable 51 from being displaced in the direction in reverse to the direction of insertion of the flat sheet-like cable 51. That is, the restraining surface 26a functions as a stopper surface for preventing disengagement of the flat sheet-lie cable 51. The restraining part 25b functions as a stopper part for preventing disengagement of the flat sheet-like cable 51, and it will receive the force by which the flat sheet-like cable 51 can be disengaged from the connector 10. Although the restraining part 25b is small in the back-and-forth dimension, it is integrally formed with the metallic body part 22 which is a flat plate-like metallic member, and therefore exhibits sufficiently high strength. This eliminates the danger of deformation under the above-mentioned force.
Further, when the substrate securing part 23 is fixed to the surface of the substrate by soldering, there may occur the phenomenon that melted solder may rise along the side surfaces of the substrate securing part 23 and the metallic body part 22, which is called “solder wicking.” In the case wherein the “wicked” solder enters into the fitting recess portion 26 and adheres to and solidifies along the restraining surface 26a, the recessed surface 26b, or the bottom surface 26d, the dimension of the fitting recess portion 26 will become smaller, and may fail to allow the lug part 54 to fit therein. Accordingly, in the present embodiment, the storage recess portion 26e is shown as being formed at a position in the vicinity of the substrate securing part 23 in the bottom surface 26d. Therefore, if the phenomenon of solder wicking occurs, the solder can be stored in the storage recess portion 26e, so that it is less likely to adhere to the restraining surface 26a, the recess surface 26b, or the bottom surface 26d.
The actuator 11 has on the lower surface of the body part 15 a plurality of pressing parts 14, by which, when the actuator 11 is in its close position, the flat sheet-like cable 51 inserted through the inserting hole 32 is pressed downwardly, namely, in the vicinity of the lower arm beam of each terminal 41 loaded in the terminal receiving groove. When the actuator 11 is in its open position, the pressing parts 14 permit insertion of the flat sheet-like cable 51. Formed between the pressing parts 14 are a plurality of holding grooves 12 for holding the upper arm beams of the terminals 41. The number and the position of the holding grooves 12 correspond to those of the terminal receiving grooves. When the actuator 11 is in its close position, the body part 15 is almost parallel with the direction of insertion of the flat sheet-like cable 51 as shown in
The lower ends, as viewed in
The actuator 11 is further provided with lug holding parts 17 formed on further outside of the opposite abutting parts 16. As shown in
Moreover, an actuator side locking portion 18 as a second locking portion projecting outwardly is formed on the outer side surface of the lug holding part 17. As shown in
The following is the explanation of the operation of the connector 10 having the above-mentioned construction. Here, the operation of connecting the flat sheet-like cable 51 to the connector 10 will be discussed.
In the present embodiment, the connector 10 is mounted on a substrate such as a circuit board, by connecting the tale parts of terminals 41 to the wiring formed on the surface of the substrate by soldering, and connecting the substrate securing parts 23 of the auxiliary connector securing members 21 to the connecting pads formed on the surface of the substrate by soldering.
In the case where the flat sheet-like cable 51 is connected to the connector 10, firstly, the end of the flat cable 51 in the lengthwise direction is inserted into the inserting hole 32 of the housing 31. At this time, as shown in
At this time, opposite side end portions of the flat sheet-like cable 51 ahead of the lug parts 54 are guided by the inner side surfaces of the auxiliary connector securing members 21 secured to the opposite sides of the housing 31. Consequently, the flat sheet-like cable 51 can be inserted into the inserting hole 32 in the state in which it is accurately positioned in the widthwise direction, and the position of each conductor line, with respect to the widthwise direction of the flat sheet-like cable 51, is a position corresponding to the lower arm beam of a corresponding terminal 41. When the flat sheet-like cable 51 is inserted into the innermost end, the lug parts 54 on opposite sides are fitted into the fitting recess portions 26 of the auxiliary connector securing members 21 secured to opposite sides of the housing 31, resulting in the state as shown in
As above described, the position where the fitting recess portion 26 is formed is a position where the lug parts 54 on opposite sides can fit into the fitting recess portions 26 of the auxiliary connector securing members 21 secured to opposite sides of the housing 31 when the flat sheet-like cable 51 is inserted in its complete state into the inserting hole 32 of the connector 10. Therefore, by a visual check whether the lug parts 54 on opposite sides are fitted into the fitting recess portions 26 of the auxiliary connector securing members 21, as shown in
Subsequently, the operator urges the actuator 11 to change its attitude in the counterclockwise direction as viewed in
Additionally, when the actuator 11 is in its close position, the lower surface of the abutting part 16 is supported from below by abutting against the supporting surface 25a of the supporting part 25 of the auxiliary connector securing members 21 secured to the opposite sides of the housing 31 and the upper end surface of the restraining parts 25b. In this case, since the back-and-forth dimension of the supporting surface 25a is set long by forming the upper end projecting part 26c, the force received by the supporting surface 25a and the restraining part 25b in the abutting part 16 is dispersed widely, which eliminates the danger of deformation or damage of the abutting part 16. Hence, if the back-and-forth dimension of the entire auxiliary connector securing members 21 and the back-and-forth dimension of the supporting part 25 are decreased to decrease the back-and-forth dimension of the connector 10 in accordance with the demand of miniaturization, the actuator 11 in its close position can be stably supported by the supporting parts 25.
Additionally, when the actuator 11 is in its close position, the lower surface of the abutting part 16 closes off the opened end of the fitting recess portion 26 as shown in
Additionally, when the actuator 11 is in its close position, the actuator side locking portions 18 are engaged with the housing side locking portions 37 of the housing 31, as shown in
Thus, in the present embodiment, the flat plate-like auxiliary connector securing members 21 secured to the opposite sides of the housing 31 of the connector 10 is provided with the supporting surface 25a, against which the abutting part 16 of the actuator 11 abuts in its close position, and the fitting recess portion 26 opening into the supporting surface 25a, into which the lug part 54 of the flat sheet-like cable 51 is fitted. Such a simple structure permits reliable prevention of disengagement of the flat sheet-like cable 51. Further, an operator can visually confirm that the flat sheet-like cable 51 has been inserted in its complete state, achieving reliable connection of the flat sheet-like cable 51. Furthermore, the auxiliary connector securing member 21 has a simple structure and thus facilitates its manufacturing and assembling work.
Additionally, the position of the fitting recess portion 26 is the position where the lug part 54 can fit into the fitting recess portion 26 when the flat sheet-like cable 51 inserted into the inserting hole 32 reaches the position where the contact range of every conductor line electrically contacts the contact portion of a corresponding terminal 41. Hence, a visual check whether or not the lug parts 54 are fitted into the fitting recess portions 26 enables an operator to easily confirm that the flat sheet-like cable 51 has been inserted in its complete state.
Additionally, when the actuator 11 is in its closed position, the lug holding part 17 abuts against the lug part 54 fitted into the fitting recess portion 26. The abutting part 16 closes off the fitting recess portion 26. This eliminates the danger of upward displacement of the lug parts 54, and thus ensures prevention of disengagement of the flat sheet-like cable 51 even under the force by which the flat sheet-like cable 51 can be disengaged from the connector 10.
Additionally, when the actuator 11 is in its closed position, the actuator side locking portion 18 is engaged with the housing side locking portion 37 of the housing 31. Thus, the actuator 11 is locked in its close position, and does not return to the open position even under external force such as vibration or shock. When each of the lug parts 54 is not fitted into the fitting recess portion 26, the actuator side locking portion 18 cannot be engaged with the housing side locking portion 37. A visual check whether or not the actuator side locking portion 18 is engaged with the housing side locking portion 37 allows for ease in judgment about whether the flat sheet-like cable 51 is inserted in its complete state.
In addition, the upper surface of the upper end projecting part 26c of the fitting recess portion 26 is contained in the supporting surface 25a of the supporting part 25. Hence, if the back-and-forth dimension of the entire auxiliary connector securing member 21 and the back-and-forth dimension of the supporting part 25 are decreased to decrease the back-and-forth dimension of the connector 10 in accordance with the demand of miniaturization, the upper surface of the upper end projecting part 26c is contained in the supporting surface 25a thereby to elongate the back-and-forth dimension of the supporting surface 25a. This enables the actuator 11 in its close position to be stably supported.
In addition, the fitting recess portion 26 has the storage recess portion 26e recessed downwardly than the bottom surface 26d. The storage recess portion 26e is in a position in the vicinity of the substrate securing part 23 to be soldered. Therefore, if the phenomenon of solder rise occurs and the risen solder enters into the fitting recess portion 26, the storage recess portion 26e can store the solder, thereby eliminating the danger of adhesion of the solder to the restraining surface 26a, the recess surface 26b, or the bottom surface 26d.
It is to be understood that the present invention is not limited to the foregoing preferred embodiment but it is susceptible of various changes and modifications based on the concept of the present invention, which may be considered as coming within the scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
2005-373892 | Dec 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US2006/049342 | 12/27/2006 | WO | 00 | 1/22/2009 |