Electrical connector for solderless connection to edge card connector, and dual connector-printed circuit board assembly

Information

  • Patent Grant
  • 6325659
  • Patent Number
    6,325,659
  • Date Filed
    Friday, September 29, 2000
    24 years ago
  • Date Issued
    Tuesday, December 4, 2001
    23 years ago
Abstract
An electrical connector comprises a plurality of electrical connector contacts which have insulation-displacement portions at first ends thereof and slidable pin-engaging portions at second opposite ends thereof whereby all wire-wrap electrical connections have been eliminated and all electrical connections between external wires and pin contacts of a second electrical connector are solderless. A gas tube over-protection printed circuit board can also be connected to the pin contacts of the second electrical connector in a solderless manner.
Description




FIELD OF THE INVENTION




The present invention relates generally to electrical connectors, and more particularly to a new and improved insulation displacement-pin receiving type electrical connector which is able to electrically connect telephone lines to network equipment through means of a card edge type electrical connector, as well as to an assembly of the insulation displacement-pin receiving electrical connector, the card edge type electrical connector, and any one of several different types of over-voltage protection printed circuit boards, wherein all electrical connections are achieved in an entirely solderless manner.




BACKGROUND OF THE INVENTION




In the telecommunications industry, it is well-known to electrically interconnect telephone lines to network equipment through means of a card edge type electrical connector. More particularly, as best seen, for example, in

FIGS. 1 and 2

, a conventional or PRIOR ART electrical connection arrangement or assembly for achieving the aforenoted type connections within the telecommunications art is disclosed and is generally indicated by the reference character


10


. The electrical connection arrangement comprises an elongated card edge type electrical connector


12


which is provided with a plurality of electrical contacts


14


which are disposed in an elongated or serial array along the length of the connector


12


and which respectively define a plurality of upstanding pin contact portions


16


protruding externally from the upper region of the connector


12


, and a plurality of edge contact portions


18


which are disposed internally within the bottom region of the connector


12


. The edge contact portions


18


are adapted to mate in a well-known manner with a printed circuit board, not shown, which is operatively connected to network equipment, also not shown, and which is adapted to be inserted into a recessed portion


20


of the connector


12


so as to electrically engage the edge contact portions


18


. The upstanding pin contact portions


16


are adapted to be electrically engaged with telephone lines


22


through means of well-known wire-wrap type connections


24


.




The electrical connection arrangement or assembly


10


is completed by the inclusion of an over-voltage protection printed circuit board


26


which is provided with a plurality of gas tube over-voltage protection devices


28


that are designed to fail upon sensing or being exposed to over-voltage conditions so as to protect the telecommunications circuits and network equipment. The over-voltage protection printed circuit board


26


is seen to be disposed atop the card edge connector


12


and comprises a plurality of apertures for permitting passage of the pin contacts


16


therethrough. In order to complete the entire assembly


10


, it is to be appreciated that each one of the pin contacts


16


may be soldered to the over-voltage protection printed circuit board


26


as at


30


, although the printed circuit board


26


could be connected to the pin contacts


16


by means of solderless connections. In addition, each one of the wire wrap connections


24


is soldered to its respective pin contact


16


as at


32


, as best illustrated in and seen from FIG.


1


. It can thus be appreciated that the fabrication of this assembly or arrangement can be quite time consuming and labor intensive, particularly in view of the different processes or procedures involved in conjunction with the fabrication or disposition of the wire-wrapped connections


24


upon the pin contacts


16


.




A need therefore exists in the art for a new and improved electrical connector which can facilitate the simultaneous electrical connection of the telephone lines to the card edge connector, through the intermediary of the new and improved electrical connector, and wherein all electrical connections can be achieved in a solderless manner. In particular, a need exists in the art for a new and improved electrical connector wherein the telephone lines can in effect be electrically connected to the upstanding pins of the card edge connector without the need for wire-wrap connections to be defined between the telephone signal lines and the upstanding pins of the card edge connector. In this manner, all electrical connections can be readily performed in a time-efficient manner comprising minimum expenditures of manpower.




OBJECTS OF THE INVENTION




Accordingly, it is an object of the present invention to provide a new and improved electrical connector.




Another object of the present invention is to provide a new and improved electrical connector which is especially constructed for use in connecting telephone signal lines to a card edge connector.




An additional object of the present invention is to provide a new and improved electrical connector which is especially constructed for use in connecting telephone signal lines to a card edge connector, as well as to permit the attachment of an over-voltage protection printed circuit board to the pin contacts of the card edge connector such that the resulting assembly is especially useful within the telecommunications art.




A further object of the present invention is to provide a new and improved electrical connector which is especially constructed for use in connecting telephone signal lines to a card edge connector, as well as to permit the attachment of an over-voltage protection printed circuit board to the pin contacts of the card edge connector, such that the resulting assembly is especially useful within the telecommunications art, and wherein all electrical connections are able to be achieved in a relatively simple and solderless manner, especially those connections defined between the telephone signal lines and the upstanding pin contacts of the card edge connector.




SUMMARY OF THE INVENTION




The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved electrical connector which comprises a plurality of electrical contact members which are provided with insulation displacement contacts at first end portions thereof for connection to the telephone signal wires, and friction contacts at second end portions thereof for connection to the upstanding pin contacts of the card edge connector. The over-voltage protection printed circuit board is disposed atop the distal end portions of the upstanding pin contacts of the card edge connector by means of friction caps or sockets fixedly secured to the printed circuit board. In this manner, it is appreciated that all electrical connections are achieved in a solderless manner.











BRIEF DESCRIPTION OF THE DRAWINGS




Various other objects, features, and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:





FIG. 1

is a cross-sectional end view of a PRIOR ART card edge connector and gas tube over-voltage protection printed circuit board assembly conventionally used to electrically connect power lines to network equipment;





FIG. 2

is a perspective view of the PRIOR ART card edge electrical connector and gas tube over-voltage protection printed circuit board assembly illustrated in

FIG. 1

;





FIG. 3

is a cross-sectional end view similar to that of

FIG. 1

showing, however, a new and improved electrical connector, for use in conjunction with a card edge connector, which is constructed in accordance with the principles and teachings of the present invention whereby all wire and pin contact connections are achieved in a solderless manner, and in addition, the assemblage with a gas tube over-voltage protection printed circuit board;





FIG. 4

is a perspective view, similar to that of

FIG. 2

showing, however, the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention and as illustrated in

FIG. 3

wherein, however, the gas tube over-voltage protection printed circuit board has been omitted for clarity;





FIG. 5

is a perspective view of a first embodiment of one of the insulation displacement-pin engaging contacts utilized within the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention;





FIG. 6

is a perspective view of the new and improved assembled electrical connector constructed in accordance with the principles and teachings of the present invention and having the insulation displacement-pin engaging contacts disposed therein;





FIG. 7

is a perspective view of the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention and as disclosed within

FIG. 6

but showing, however, the connector in a partially disassembled exploded condition;





FIG. 8

is a perspective view of the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention and as disclosed within

FIGS. 6 and 7

showing, however, only the bottom or lower section of the connector with the insulation displacement-pin engaging contacts disposed therein;





FIG. 9

is a perspective view similar to that of

FIG. 5

showing, however, a second embodiment of an insulation displacement-pin engaging contact which can be utilized within the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention; and





FIG. 10

is a perspective view similar to that of

FIG. 7

showing, however, a second embodiment of a new and improved electrical connector constructed in accordance with the principles and teachings of the present invention and having the second embodiment electrical connector contacts, as disclosed within

FIG. 9

, incorporated therein.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to the drawings, and more particularly to

FIGS. 3 and 4

thereof, a new and improved electrical connection arrangement or assembly for use, for example, in connection with the protection of telecommunications equipment, is disclosed and is generally indicated by the reference character


110


. It is to be noted that the assembly


110


disclosed within

FIGS. 3 and 4

is somewhat similar to the assembly


10


disclosed within

FIGS. 1 and 2

, and accordingly, component parts of assembly


110


which correspond to similar parts of assembly


10


will be designated by similar reference characters except that the reference characters will be within the 100 series. More particularly, the new and improved electrical connection assembly


110


is seen to comprise a card edge connector


112


within which there is fixedly secured a plurality of electrical contacts


114


which define upstanding pin contacts


116


at upper end portions thereof, and card edge connector contacts


118


at the lower end portions thereof which are adapted to mate with a network equipment printed circuit board, not shown, which is adapted to be inserted into the space or recess


120


defined within the card edge connector


112


. In conjunction with the card edge connector


112


and the electrical contacts


114


thereof, there has been developed in accordance with the principles and teachings of the present invention a new and improved electrical connector which is generally indicated by the reference character


150


. As best seen from

FIGS. 3

,


4


,


6


, and


7


, the new and improved electrical connector


150


is seen to comprise an upper plastic housing portion


152


, a lower plastic housing portion


154


, and a plurality of electrical insulation displacement-pin engaging contacts


156


, as best seen in

FIG. 5

, disposed within the connector


150


. As can best be appreciated from

FIG. 7

, the fabrication of the connector


150


from two separate plastic housing portions, that is, upper housing portion


152


and lower housing portion


154


, permits the plurality of electrical insulation displacement-pin engaging contacts


156


to be easily inserted into the electrical connector


150


. More particularly, the electrical contacts


156


are initially inserted and seated within the lower housing portion


154


whereupon the upper housing portion


152


is then seated upon the lower housing portion


154


and the plastic housing portions


152


,


154


are then ultrasonically welded together.




As may best be appreciated from

FIG. 5

, each one of the electrical insulation displacement-pin engaging contacts


156


is seen to comprise an upper horizontally disposed insulation displacement contact member


158


and a lower horizontally disposed insulation displacement contact member


160


vertically spaced beneath the upper horizontally disposed insulation displacement contact member


158


. The upper insulation displacement contact member


158


is substantially planar and is provided with a substantially central slot


162


extending longitudinally inwardly from a front edge portion of the contact member


158


, and the lower insulation displacement contact member


160


is also substantially planar and is likewise provided with a substantially central slot


164


extending longitudinally inwardly from a front edge portion of the contact member


160


. The slots


162


,


164


permit the insertion therewithin of electrical wires, not shown, whose insulation is to be stripped or displaced by means of the side walls of the contact portions


158


,


160


which define the slots


162


,


164


so as to establish electrical contact in a well-known manner. The contact members


158


,


160


are integrally connected together by means of an upstanding side wall


166


such that the insulation displacement portion of each one of the electrical contacts


156


, comprising the contact members


158


,


160


and side wall


166


, has a substantially C-shaped configuration as seen in cross-section.




The rear edge portion of each one of the contact members


158


,


160


is respectively provided with an integral, substantially upstanding pin-engaging contact member


168


,


170


whereby the composite contact members


158


,


168


and


160


,


170


have substantially L-shaped configurations as considered in cross-section. The longitudinal extent or length of the lower contact member


160


is greater than that of the upper contact member


158


, and accordingly, pin-engaging contact member


170


is disposed rearwardly of the pin-engaging contact member


168


such that a space or gap is defined between each one of the pin-engaging contact members


168


,


170


so as to respectively accommodate one of the pin contact portions


116


of the electrical contacts


114


. It is also appreciated that the pin-engaging contact member


168


is inclined rearwardly, while the pin-engaging contact member


170


is inclined forwardly, as may best be appreciated from

FIG. 3

, and the upper distal end portion of each one of the contact members


168


,


170


is provided with a dimpled portion


172


,


174


. As a result of the electrical contacts


156


being formed from metal stampings, the aforenoted oppositely oriented inclinations of the contact members


168


,


170


render the contact members


168


,


170


inherently resilient when they are slidably engaged with the pin contact portions


116


of the electrical contacts


114


such that good electrical contact is generated between the dimpled portions


172


,


174


of the contact members


168


,


170


and the pin contact portions


116


when the electrical connector


150


of the present invention is mounted upon the card edge connector


112


such that the pin contact portions


116


extend upwardly through the electrical connector


150


as best appreciated from FIG.


3


.




With reference now being made to

FIGS. 7 and 8

, it is seen that the lower housing portion


154


of the electrical connector


150


comprises an elongated block which comprises a floor portion


176


, a plurality of laterally spaced, upstanding side walls


178


, and a plurality of laterally or transversely disposed cross-beams


180


integrally interconnecting upper end portions of the side walls


178


such that a plurality of electrical contact sockets


181


for housing the electrical contacts


156


are defined within the lower housing portion


154


of the connector


150


. Upper and lower vertically spaced channels


182


,


184


are defined within interior wall surface portions of each right side wall


178


respectively associated with each one of the electrical contact sockets


181


of the lower housing portion


154


for respectively receiving a right edge portion of each one of the contact members


158


,


160


. At the same time, the upstanding side wall


166


of each electrical contact


156


is disposed in abutting contact with an interior wall surface portion of each left side wall


178


respectively associated with each one of the electrical contact sockets


181


of the lower housing portion


154


, and the lower contact member


160


is seated upon a region of the floor portion


176


of the housing


154


respectively associated with each one of the electrical contact sockets


181


, whereby the electrical contacts


156


are respectively fixedly mounted within the lower housing portion


154


of the connector


150


.




The floor region of each one of the electrical contact sockets


181


defined within the lower housing portion


154


is provided with a through-aperture


186


, and as best seen in

FIG. 3

, the interior of upper housing portion


152


is provided with a plurality of hollow or recessed regions


188


for respectively accommodating each pair of upstanding pin-engaging contact members


168


,


170


. The hollow recessed regions


188


terminate with apertures


190


which are defined within the upper surface


192


of the upper housing portion


152


. In a similar manner, each one of the rearward portions of the lower contact member


160


of each electrical contact


156


is provided with a through-aperture


194


. In this manner, each respective set of lower housing portion apertures


186


, contact apertures


194


, upper housing recess or hollow portions


188


, and upper housing portion apertures


190


are axially aligned with respect to each other such that card edge connector contact pins


114


can pass therethrough as can best be appreciated from FIG.


3


.




It is lastly seen that in connection with the insertion of the external telephone signal lines or wires into the electrical connector


150


, and particularly into the lower housing portion


154


so as to be inserted into the slotted portions


162


,


164


defined upon the contact members


158


,


160


such that the wire insulation can be displaced or stripped so as to establish electrical connection with the contact members


158


,


160


, forward end portions of each interior surface of each one of the side walls


178


of the lower housing portion


154


, which are operatively connected or lead into each one of the contact sockets


181


, is provided with a perpendicular tab member


196


. In this manner, oppositely disposed tab members


196


,


196


of adjacent side walls


178


,


178


define an opening for permitting insertion of the wires into the contact sockets


181


. In addition, an angled tab member


198


is similarly provided upon each interior surface of each one of the side walls


178


at a position downstream from tab members


196


, as considered in the wire insertion direction, so as to laterally guide the inserted wire toward its centralized position with respect to insulation displacement slotted regions


162


,


164


of the contact members


158


,


160


. When the electrical wires are to be inserted into the insulation displacement contact members


158


,


160


, the wires are initially inserted between the oppositely disposed tab members


196


,


196


leading into each one of the contact sockets


181


whereby the wires will in effect be retained at a position between the perpendicular tab members


196


,


196


and the angled tab members


198


,


198


in readiness for insertion of the wires into the slotted portions


162


,


164


of the contact members


158


,


160


. Subsequently, the wires can then be moved between the angled tab members


198


,


198


and into the slotted portions


162


,


164


of the contact members


158


,


160


whereby insulation displacement electrical connection between the wires and the contact members


158


,


160


is established. It is to be noted that in accordance with a particular or predetermined application or use of the electrical connector


150


of the present invention, different sized wires, similar to the wires


22


illustrated in

FIGS. 1 and 2

, can be accommodated within the electrical connector


150


. It is also particularly noted from

FIGS. 7 and 8

that while the electrical connector


150


is provided with, for example, twelve electrical connector sockets


181


disposed in a side-by-side array with respect to each other, depending upon a particular or predetermined application or use of the electrical connector


150


of the present invention, electrical contacts may only be provided within predetermined ones of the sockets


181


. In the illustrated example, it is seen that electrical contacts


156


are not provided at the second and seventh socket locations.




When an electrical assembly such as that shown, for example, in

FIG. 3

at


110


is to be assembled, the electrical connector


150


of the present invention is mounted atop the card edge connector


112


such that the upstanding pin contacts


116


of the card edge connector


112


pass upwardly through the electrical connector


150


. More specifically, the upstanding pin contacts


116


of the card edge connector


112


will respectively pass upwardly through the apertures


186


formed within the floor portion


176


of the lower connector housing portion


154


, through the apertures


194


formed within the contact members


160


, in slidable friction contact between the sets of contact members


168


,


170


, and outwardly through the apertures


190


formed within the upper portion


192


of the upper connector housing portion


152


. In addition, telephone signal lines or wires, similar to wires


22


illustrated in

FIGS. 1 and 2

, can be inserted in accordance with insulation displacement techniques through the forward portions of the lower connector housing portion


154


so as to be inserted into the slotted regions


162


,


164


of the electrical contact members


158


,


160


. Lastly, the over-protection printed circuit board


126


, which may be of the gas-tube type over-protection printed circuit board having the gas tube over-protection devices


128


mounted thereon, can be mounted upon the upper distal ends of the upstanding pin contacts


116


. The printed circuit board


126


is provided with a plurality of apertures


200


for permitting the upper distal ends of the upstanding pin contacts


116


to pass therethrough, and contact caps or sockets


202


are fixedly mounted upon the printed circuit board


126


so as to electrically engage the upper distal ends of the upstanding pin contacts


116


in a snap or friction-fit manner. It is noted that other types of over-protection printed circuit boards may of course be employed in accordance with the principles and teachings of the present invention.




Alternatively, the electrical assembly


110


shown in

FIG. 3

may be assembled in a manner which is, in effect, reverse or alternative to the aforenoted assembly procedure. For example, in lieu of the electrical connector


150


being initially mounted upon the upstanding pin contacts


116


of the card edge connector


112


, and the telephone signal wires subsequently engaged with the contact members


158


,


160


, the telephone signal wires may be initially engaged with the contact members


158


,


160


and subsequently, the electrical connector


150


and the telephone signal wires or lines can then be mounted as an entity structure or wire harness upon the card edge connector


112


.




With reference now being made to

FIGS. 9 and 10

, a second embodiment of an electrical contact, which may be utilized within a second embodiment of an electrical connector constructed in accordance with the principles and teachings of the present invention, is disclosed and generally indicated by reference character


256


, while the second embodiment of the electrical connector is designated by reference character


250


. It is noted, in the interest of brevity, that a detailed description of the electrical contact


256


and the electrical connector


250


will not be described in view of the fact that electrical contact


256


is substantially identical to the electrical contact


156


, except as will be noted hereinafter, and similarly for the electrical connector


250


with respect to the electrical connector


150


. Accordingly, while not being actually described, primary components of the electrical contact


256


will be designated by reference characters which correspond to the reference characters of the corresponding components of the electrical contact


156


except that the components of the electrical contact


256


will be within the 200 and 300 series, and similarly for the reference characters designating the various components of the electrical connector


250


.




More particularly, then, it is seen that the major difference between the electrical contact


256


and the electrical contact


156


resides in the fact that the electrical contact


256


comprises or incorporates therein, in effect, reinforcing horizontally disposed side rail or ribbed members


295


,


295


, vertically disposed rail or ribbed members


297


,


297


, and curved corner rail or ribbed members


299


,


299


which effectively interconnect the side rail or ribbed members


295


,


295


to the vertical rail or ribbed members


297


,


297


, respectively. With the electrical contact


156


as shown in

FIG. 5

, the vertically disposed pin-engaging contact member


170


is connected to the horizontally disposed insulation-displacement contact member


160


by means of laterally spaced, flexible leaf spring portions


193


, and accordingly, the vertically disposed pin-engaging contact member


170


is able to experience substantial flexibility or transverse movement with respect to the horizontally disposed insulation-displacement contact member


160


.




Alternatively, however, if it is desired to minimize or somewhat decrease the aforenoted flexibility of the vertical pin-engaging contact member


170


with respect to the horizontal insulation-displacement contact member


160


, the reinforcing rail or ribbed members


295


,


299


, and


297


effectively eliminate the aforenoted leaf spring portions whereby the flexible movements of the vertical pin-engaging contact member


270


are effectively prevented from being transmitted to the horizontal insulation-displacement contact member


260


. In particular, the locus of the pivotal or flexible movements of the vertical pin-engaging contact member


270


with respect to the horizontal insulation-displacement contact member


260


is now defined at the interface


301


connecting the vertical pin-engaging contact member


270


to a vertical base portion


303


of the electrical contact


256


. This differs from the electrical contact


156


wherein the locus of the pivotal or flexible movements of the vertical pin-engaging contact member


170


with respect to the horizontal insulation-displacement contact member


160


is defined at the locations or points at which the leaf spring portions


193


connect to the horizontal insulation-displacement contact member


160


.




As disclosed within

FIG. 10

, the plurality of electrical contacts


256


are shown disposed within the electrical connector


250


, and it is seen that the only significant difference between the electrical connector


250


as compared to the electrical connector


150


resides in the apertures


290


defined within the upper surface


292


of the upper electrical connector housing portion


252


. More particularly, the apertures


290


are seen to have substantially H-shaped cross-sectional configurations which in effect define, in effect, individual compartments for each one of the vertically disposed pin-engaging contact members


268


,


270


.




Thus, it may be seen that in accordance with the principles and teachings of the present invention, all of the various electrical connections between the card edge connector, the electrical connector of the present invention, and the printed circuit board are achieved in a slidable contact, solderless manner. More particularly, the pin contacts of the card edge connector engage the contact members of the electrical connector in a slidable friction-grip manner, the incoming power wires engage the contact members of the electrical connector by means of insulation displacement techniques, and the gas tube over-voltage printed circuit board electrically engages the pin contacts of the card edge connector through means of friction or snap fit means. Accordingly, all connections can be easily and rapidly made, and components of the entire assembly can be replaced or exchanged in a relatively minimal amount of time due to the elimination of conventional soldered and wire-wrapped connections.




Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.



Claims
  • 1. An electrical connector for electrically connecting external wiring to pin contacts of a second electrical connector, comprising:an electrical connector housing; and a plurality of electrical connector contacts disposed within said electrical connector housing, wherein each one of said electrical connector contacts comprises first and second insulation-displacement contact members respectively having slots which are defined within first end portions of said first and second insulation-displacement contact members and which are disposed within a plane for enabling insulation-displacement electrical connection to an external wire to be oriented in a predetermined direction within said electrical connector housing, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said first and second insulation-displacement contact members for defining together a slot, also oriented in said predetermined direction, within said electrical connector housing for receiving, in a slidable electrical connection manner, a pin contact of the second electrical connector which will therefore be disposed substantially paralled to the insulation-displacement connected external wire, whereby all electrical connections between the external wire and the pin contact are able to be solderless.
  • 2. The electrical connector as set forth in claim 1, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
  • 3. The electrical connector as set forth in claim 2, wherein:both of said insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
  • 4. The electrical connector as set forth in claim 2, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
  • 5. The electrical connector as set forth in claim 4, wherein:a first one of said first and second insulation-displacement contact members has a greater longitudinal extent than a second one of said first and second insulation-displacement contact members so as to laterally space said first and second pin-engaging contact members from each other.
  • 6. The electrical connector as set forth in claim 5, wherein:said first one of said first and second insulation-displacement contact members is integrally connected to a first one of said first and second pin-engaging contact members by means of reinforcing rib members so as to effectively limit the flexible movements of said first one of said first and second pin-engaging contact members with respect to said first one of said first and second insulation-displacement contact members.
  • 7. The electrical connector as set forth in claim 2, wherein:said electrical connector housing comprises a plurality of sockets wherein each one of said plurality of sockets respectively houses one of said electrical connector contacts.
  • 8. The electrical connector as set forth in claim 7, wherein:each one of said sockets comprises a pair of channels for accommodating edge portions of each one of said first and second insulation-displacement contact members whereby said electrical connector contacts are securely mounted within said electrical connector housing.
  • 9. The electrical connector as set forth in claim 7, wherein:each one of said sockets of said electrical connector housing has a first aperture defined within a floor portion thereof; and each one of said electrical connector contacts has a second aperture defined therein for alignment with said first aperture defined within a respective one of said floor portions of said sockets defined within said electrical connector housing so as to permit pin contacts of the second electrical connector to be disposed through said first and second apertures.
  • 10. An electrical connector for electrically connecting external wiring to pin contacts of a second electrical connector, comprising:an electrical connector housing; and a plurality of electrical connector contacts disposed within said electrical connector housing, wherein each one of said electrical connector contacts comprises first and second insulation-displacement contact members formed at first end portions of said each one of said electrical connector contacts for enabling insulation-displacement electrical connection to an external wire, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said each one said electrical connector contacts for slidable electrical connection with a pin contact of the second electrical connector, wherein said first one of said first and second insulation-displacement contact members has a greater longitudinal extent than said second one of said first and second insulation-displacement contact members so as to longitudinally space said first and second pin-engaging contact members from each other, whereby all electrical connections between the external wire and the pin contact are able to be solderless.
  • 11. The electrical connector as set forth in claim 10, wherein:said electrical connector housing comprises a plurality of sockets for respectively housing one of said plurality of electrical connector contacts; each one of said plurality of sockets defined within said electrical connector housing has a first aperture defined within a floor portion thereof; and each one of said plurality of electrical connector contacts has a second aperture defined therein for alignment with said first aperture defined within a respective one of said floor portions of said sockets defined within said electrical connector housing so as to permit pin contacts of the second electrical connector to be disposed through said first and second apertures.
  • 12. The electrical connector as set forth in claim 10, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
  • 13. The electrical connector as set forth in claim 12, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
  • 14. The electrical connector as set forth in claim 12, wherein:both of said first and second insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
  • 15. An electrical connector contact for use within a first electrical connector for electrically connecting external wiring to pin contacts of a second electrical connector, comprising:first and second insulation-displacement contact members respectively having slots which are defined within first end portions of said first and second insulation-displacement contact members and which are disposed within a plane for enabling insulation-displacement electrical connection to an external wire to be oriented in a predetermined direction within the first electrical connector, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said first and second insulation-displacement contact members for defining together a slot, also oriented in said predetermined direction within the first electrical connector, for receiving, in a slidable electrical connection manner, a pin contact of the second electrical connector which will therefore be disposed substantially parallel to the insulation-displacement connected external wire, whereby all electrical connections between the external wire and the pin contact are able to be solderless.
  • 16. The electrical connector contact as set forth in claim 15, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
  • 17. The electrical connector contact as set forth in claim 15, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging con-tact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
  • 18. The electrical connector contact as set forth in claim 15, wherein:both of said insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
  • 19. The electrical connector contact as set forth in claim 15, wherein:said electrical connector contact has an aperture defined therein so as to permit a pin contact of the second electrical connector to be inserted therethrough.
  • 20. The electrical connector contact as set forth in claim 15, wherein:a first one of said first and second insulation-displacement contact members has a greater longitudinal extent than a second one of said first and second insulation-displacement contact members so as to laterally space said first and second pin-engaging contact members from each other.
  • 21. The electrical connector contact as set forth in claim 20, wherein:said first one of said first and second insulation-displacement contact members is integrally connected to a first one of said first and second pin-engaging contact members by means of reinforcing rib members so as to effectively limit the flexible movements of said first one of said first and second pin-engaging contact members with respect to said first one of said first and second insulation-displacement contact members.
  • 22. An electrical connector contact for use within a first electrical connector for electrically connecting external wiring to pin contacts of a second electrical connector, comprising:first and second insulation-displacement contact members formed at first end portions of said electrical connector contact for enabling insulation-displacement electrical connection to an external wire, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said electrical connector contact for slidable electrical connection with a pin contact of the second electrical connector, wherein said first one of said first and second insulation-displacement contact members has a greater longitudinal extent than said second one of said first and second insulation-displacement contact members so as to longitudinally space said first and second pin-engaging contact members from each other, whereby all electrical connections between the external wire and the pin contact are able to be solderless.
  • 23. The electrical connector contact as set forth in claim 22, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
  • 24. The electrical connector contact as set forth in claim 22, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
  • 25. The electrical connector contact as set forth in claim 22, wherein:both of said first and second insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
  • 26. The electrical connector contact as set forth in claim 22, wherein:said first one of said first and second insulation-displacement contact members has an aperture defined therein so as to permit the pin contact of the second electrical connector to be inserted therethrough and into a space defined between said first and second pin-engaging contact members.
  • 27. In combination, an electrical connector assembly comprising:a first electrical connector comprising a housing having a plurality of first electrical pin contacts disposed therein; and a second electrical connector comprising a housing having a plurality of second electrical connector contacts disposed therein; wherein each one of said plurality of first electrical pin contacts comprises a first end portion disposed in a recessed manner within said first electrical connector housing for electrical connection to a card edge connector which is adapted to be inserted into said first electrical connector housing, and a second end portion disposed externally of said first electrical connector housing; and wherein each one of said plurality of second electrical connector contacts comprises first and second insulation-displacement contact members respectively having slots which are defined within first end portions of said first and second insulation-displacement contact members and which are disposed within a plane for enabling insulation-displacement electrical connection to an external wire to be oriented in a predetermined direction within said second electrical connector housing, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said first and second insulation-displacement contact members for defining together a slot, also oriented in said predetermined direction, within said second electrical connector housing for receiving, in a slidable electrical connection manner, one of said second end portions of said plurality of first electrical pin contacts disposed within said first electrical connector housing such that said one of said second end portions of said plurality of first electrical pin contacts is disposed within said second electrical connector housing in a substantially parallel manner with respect to the insulation-displacement connected external wire, whereby all electrical connections between the external wires and said first electrical pin contacts are able to be solderless.
  • 28. The combination as set forth in claim 27, further comprising:a gas tube over-protection printed circuit board; a plurality of apertures defined within said gas tube over-protection printed circuit board for respectively permitting said second end portions of said first electrical connector pin contacts to pass therethrough; and a plurality of electrical contact caps disposed upon said printed circuit board and frictionally engaged with said second end portions of said first electrical connector pin contacts, whereby the electrical connections defined between the external wires and the second electrical connector contacts, between said second electrical connector contacts and said first electrical connector pin contacts, and between said first electrical connector pin contacts and said printed circuit board are solderless.
  • 29. The combination as set forth in claim 27, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which a respective one of said first electrical pin contacts of said first electrical connector can be disposed.
  • 30. The combination as set forth in claim 29, wherein:both of said insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
  • 31. The combination as set forth in claim 29, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
  • 32. The combination as set forth in claim 31, wherein:a first one of said first and second insulation-displacement contact members has a greater longitudinal extent than a second one of said first and second insulation-displacement contact members so as to laterally space said first and second pin-engaging contact members from each other.
  • 33. The combination as set forth in claim 32, wherein:said first one of said first and second insulation-displacement contact members is integrally connected to a first one of said first and second pin-engaging contact members by means of reinforcing rib members so as to effectively limit the flexible movements of said first one of said first and second pin-engaging contact members with respect to said first one of said first and second insulation-displacement contact members.
  • 34. The combination as set forth in claim 31, wherein:said second electrical connector housing comprises a plurality of sockets wherein each one of said plurality of sockets respectively houses one of said second electrical connector contacts.
  • 35. The combination as set forth in claim 34, wherein:each one of said sockets comprises a pair of channels for accommodating edge portions of each one of said first and second insulation-displacement contact members whereby said second electrical connector contacts are securely mounted within said second electrical connector housing.
  • 36. The combination as set forth in claim 34, wherein:each one of said sockets of said second electrical connector housing has a first aperture defined within a floor portion thereof; and each one of said second electrical connector contacts has a second aperture defined therein for alignment with said first aperture defined within a respective one of said floor portions of said sockets defined within said second electrical connector housing so as to permit said pin contacts of said first electrical connector to be disposed through said first and second apertures.
  • 37. In combination, an electrical connector assembly comprising:a first electrical connector comprising a housing having a plurality of first electrical pin contacts disposed therein; and a second electrical connector comprising a housing having a plurality of second electrical connector contacts disposed therein; wherein each one of said plurality of first electrical pin contacts comprises a first end portion disposed in a recessed manner within said first electrical connector housing for electrical connection to a card edge connector which is adapted to be inserted into said first electrical connector housing, and a second end portion disposed externally of said first electrical connector housing; and wherein each one of said plurality of second electrical connector contacts comprises first and second insulation-displacement contact members formed at first end portions of said each one of said plurality of second electrical connector contacts for enabling insulation-displacement electrical connection to an external wire, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said each one of said plurality of second electrical connector contacts for slidable electrical connection with one of said second end portions of said plurality of first electrical pin contacts disposed within said first electrical connector housing, wherein said first one of said first and second insulation-displacement contact members has a greater longitudinal extent than said second one of said first and second insulation-displacement contact members so as to longitudinally space said first and second pin-engaging contact members from each other, whereby all electrical connections between the external wires and said first electrical pin contacts are able to be solderless.
  • 38. The combination as set forth in claim 37, wherein:said second electrical connector housing comprises a plurality of sockets for respectively housing one of said plurality of electrical connector contacts; each one of said plurality of sockets defined within said second electrical connector housing has a first aperture defined within a floor portion thereof; and each one of said plurality of electrical connector contacts has a second aperture defined therein for alignment with said first aperture defined within a respective one of said floor portions of said sockets defined within said second electrical connector housing so as to permit said pin contacts of said first electrical connector to be disposed through said first and second apertures.
  • 39. The combination as set forth in claim 37, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
  • 40. The combination as set forth in claim 39, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
  • 41. The combination as set forth in claim 39, wherein:both of said first and second insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
US Referenced Citations (6)
Number Name Date Kind
4405193 Weidler Sep 1983
4527857 Hughes et al. Jul 1985
4660917 DeRoss et al. Apr 1987
4671601 Lomecka Jun 1987
5915990 Beer et al. Jun 1999
6135804 Lux Oct 2000