Information
-
Patent Grant
-
6325659
-
Patent Number
6,325,659
-
Date Filed
Friday, September 29, 200024 years ago
-
Date Issued
Tuesday, December 4, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 439 404
- 439 397
- 439 401
- 439 405
- 439 682
- 439 685
-
International Classifications
-
Abstract
An electrical connector comprises a plurality of electrical connector contacts which have insulation-displacement portions at first ends thereof and slidable pin-engaging portions at second opposite ends thereof whereby all wire-wrap electrical connections have been eliminated and all electrical connections between external wires and pin contacts of a second electrical connector are solderless. A gas tube over-protection printed circuit board can also be connected to the pin contacts of the second electrical connector in a solderless manner.
Description
FIELD OF THE INVENTION
The present invention relates generally to electrical connectors, and more particularly to a new and improved insulation displacement-pin receiving type electrical connector which is able to electrically connect telephone lines to network equipment through means of a card edge type electrical connector, as well as to an assembly of the insulation displacement-pin receiving electrical connector, the card edge type electrical connector, and any one of several different types of over-voltage protection printed circuit boards, wherein all electrical connections are achieved in an entirely solderless manner.
BACKGROUND OF THE INVENTION
In the telecommunications industry, it is well-known to electrically interconnect telephone lines to network equipment through means of a card edge type electrical connector. More particularly, as best seen, for example, in
FIGS. 1 and 2
, a conventional or PRIOR ART electrical connection arrangement or assembly for achieving the aforenoted type connections within the telecommunications art is disclosed and is generally indicated by the reference character
10
. The electrical connection arrangement comprises an elongated card edge type electrical connector
12
which is provided with a plurality of electrical contacts
14
which are disposed in an elongated or serial array along the length of the connector
12
and which respectively define a plurality of upstanding pin contact portions
16
protruding externally from the upper region of the connector
12
, and a plurality of edge contact portions
18
which are disposed internally within the bottom region of the connector
12
. The edge contact portions
18
are adapted to mate in a well-known manner with a printed circuit board, not shown, which is operatively connected to network equipment, also not shown, and which is adapted to be inserted into a recessed portion
20
of the connector
12
so as to electrically engage the edge contact portions
18
. The upstanding pin contact portions
16
are adapted to be electrically engaged with telephone lines
22
through means of well-known wire-wrap type connections
24
.
The electrical connection arrangement or assembly
10
is completed by the inclusion of an over-voltage protection printed circuit board
26
which is provided with a plurality of gas tube over-voltage protection devices
28
that are designed to fail upon sensing or being exposed to over-voltage conditions so as to protect the telecommunications circuits and network equipment. The over-voltage protection printed circuit board
26
is seen to be disposed atop the card edge connector
12
and comprises a plurality of apertures for permitting passage of the pin contacts
16
therethrough. In order to complete the entire assembly
10
, it is to be appreciated that each one of the pin contacts
16
may be soldered to the over-voltage protection printed circuit board
26
as at
30
, although the printed circuit board
26
could be connected to the pin contacts
16
by means of solderless connections. In addition, each one of the wire wrap connections
24
is soldered to its respective pin contact
16
as at
32
, as best illustrated in and seen from FIG.
1
. It can thus be appreciated that the fabrication of this assembly or arrangement can be quite time consuming and labor intensive, particularly in view of the different processes or procedures involved in conjunction with the fabrication or disposition of the wire-wrapped connections
24
upon the pin contacts
16
.
A need therefore exists in the art for a new and improved electrical connector which can facilitate the simultaneous electrical connection of the telephone lines to the card edge connector, through the intermediary of the new and improved electrical connector, and wherein all electrical connections can be achieved in a solderless manner. In particular, a need exists in the art for a new and improved electrical connector wherein the telephone lines can in effect be electrically connected to the upstanding pins of the card edge connector without the need for wire-wrap connections to be defined between the telephone signal lines and the upstanding pins of the card edge connector. In this manner, all electrical connections can be readily performed in a time-efficient manner comprising minimum expenditures of manpower.
OBJECTS OF THE INVENTION
Accordingly, it is an object of the present invention to provide a new and improved electrical connector.
Another object of the present invention is to provide a new and improved electrical connector which is especially constructed for use in connecting telephone signal lines to a card edge connector.
An additional object of the present invention is to provide a new and improved electrical connector which is especially constructed for use in connecting telephone signal lines to a card edge connector, as well as to permit the attachment of an over-voltage protection printed circuit board to the pin contacts of the card edge connector such that the resulting assembly is especially useful within the telecommunications art.
A further object of the present invention is to provide a new and improved electrical connector which is especially constructed for use in connecting telephone signal lines to a card edge connector, as well as to permit the attachment of an over-voltage protection printed circuit board to the pin contacts of the card edge connector, such that the resulting assembly is especially useful within the telecommunications art, and wherein all electrical connections are able to be achieved in a relatively simple and solderless manner, especially those connections defined between the telephone signal lines and the upstanding pin contacts of the card edge connector.
SUMMARY OF THE INVENTION
The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved electrical connector which comprises a plurality of electrical contact members which are provided with insulation displacement contacts at first end portions thereof for connection to the telephone signal wires, and friction contacts at second end portions thereof for connection to the upstanding pin contacts of the card edge connector. The over-voltage protection printed circuit board is disposed atop the distal end portions of the upstanding pin contacts of the card edge connector by means of friction caps or sockets fixedly secured to the printed circuit board. In this manner, it is appreciated that all electrical connections are achieved in a solderless manner.
BRIEF DESCRIPTION OF THE DRAWINGS
Various other objects, features, and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:
FIG. 1
is a cross-sectional end view of a PRIOR ART card edge connector and gas tube over-voltage protection printed circuit board assembly conventionally used to electrically connect power lines to network equipment;
FIG. 2
is a perspective view of the PRIOR ART card edge electrical connector and gas tube over-voltage protection printed circuit board assembly illustrated in
FIG. 1
;
FIG. 3
is a cross-sectional end view similar to that of
FIG. 1
showing, however, a new and improved electrical connector, for use in conjunction with a card edge connector, which is constructed in accordance with the principles and teachings of the present invention whereby all wire and pin contact connections are achieved in a solderless manner, and in addition, the assemblage with a gas tube over-voltage protection printed circuit board;
FIG. 4
is a perspective view, similar to that of
FIG. 2
showing, however, the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention and as illustrated in
FIG. 3
wherein, however, the gas tube over-voltage protection printed circuit board has been omitted for clarity;
FIG. 5
is a perspective view of a first embodiment of one of the insulation displacement-pin engaging contacts utilized within the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention;
FIG. 6
is a perspective view of the new and improved assembled electrical connector constructed in accordance with the principles and teachings of the present invention and having the insulation displacement-pin engaging contacts disposed therein;
FIG. 7
is a perspective view of the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention and as disclosed within
FIG. 6
but showing, however, the connector in a partially disassembled exploded condition;
FIG. 8
is a perspective view of the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention and as disclosed within
FIGS. 6 and 7
showing, however, only the bottom or lower section of the connector with the insulation displacement-pin engaging contacts disposed therein;
FIG. 9
is a perspective view similar to that of
FIG. 5
showing, however, a second embodiment of an insulation displacement-pin engaging contact which can be utilized within the new and improved electrical connector constructed in accordance with the principles and teachings of the present invention; and
FIG. 10
is a perspective view similar to that of
FIG. 7
showing, however, a second embodiment of a new and improved electrical connector constructed in accordance with the principles and teachings of the present invention and having the second embodiment electrical connector contacts, as disclosed within
FIG. 9
, incorporated therein.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings, and more particularly to
FIGS. 3 and 4
thereof, a new and improved electrical connection arrangement or assembly for use, for example, in connection with the protection of telecommunications equipment, is disclosed and is generally indicated by the reference character
110
. It is to be noted that the assembly
110
disclosed within
FIGS. 3 and 4
is somewhat similar to the assembly
10
disclosed within
FIGS. 1 and 2
, and accordingly, component parts of assembly
110
which correspond to similar parts of assembly
10
will be designated by similar reference characters except that the reference characters will be within the 100 series. More particularly, the new and improved electrical connection assembly
110
is seen to comprise a card edge connector
112
within which there is fixedly secured a plurality of electrical contacts
114
which define upstanding pin contacts
116
at upper end portions thereof, and card edge connector contacts
118
at the lower end portions thereof which are adapted to mate with a network equipment printed circuit board, not shown, which is adapted to be inserted into the space or recess
120
defined within the card edge connector
112
. In conjunction with the card edge connector
112
and the electrical contacts
114
thereof, there has been developed in accordance with the principles and teachings of the present invention a new and improved electrical connector which is generally indicated by the reference character
150
. As best seen from
FIGS. 3
,
4
,
6
, and
7
, the new and improved electrical connector
150
is seen to comprise an upper plastic housing portion
152
, a lower plastic housing portion
154
, and a plurality of electrical insulation displacement-pin engaging contacts
156
, as best seen in
FIG. 5
, disposed within the connector
150
. As can best be appreciated from
FIG. 7
, the fabrication of the connector
150
from two separate plastic housing portions, that is, upper housing portion
152
and lower housing portion
154
, permits the plurality of electrical insulation displacement-pin engaging contacts
156
to be easily inserted into the electrical connector
150
. More particularly, the electrical contacts
156
are initially inserted and seated within the lower housing portion
154
whereupon the upper housing portion
152
is then seated upon the lower housing portion
154
and the plastic housing portions
152
,
154
are then ultrasonically welded together.
As may best be appreciated from
FIG. 5
, each one of the electrical insulation displacement-pin engaging contacts
156
is seen to comprise an upper horizontally disposed insulation displacement contact member
158
and a lower horizontally disposed insulation displacement contact member
160
vertically spaced beneath the upper horizontally disposed insulation displacement contact member
158
. The upper insulation displacement contact member
158
is substantially planar and is provided with a substantially central slot
162
extending longitudinally inwardly from a front edge portion of the contact member
158
, and the lower insulation displacement contact member
160
is also substantially planar and is likewise provided with a substantially central slot
164
extending longitudinally inwardly from a front edge portion of the contact member
160
. The slots
162
,
164
permit the insertion therewithin of electrical wires, not shown, whose insulation is to be stripped or displaced by means of the side walls of the contact portions
158
,
160
which define the slots
162
,
164
so as to establish electrical contact in a well-known manner. The contact members
158
,
160
are integrally connected together by means of an upstanding side wall
166
such that the insulation displacement portion of each one of the electrical contacts
156
, comprising the contact members
158
,
160
and side wall
166
, has a substantially C-shaped configuration as seen in cross-section.
The rear edge portion of each one of the contact members
158
,
160
is respectively provided with an integral, substantially upstanding pin-engaging contact member
168
,
170
whereby the composite contact members
158
,
168
and
160
,
170
have substantially L-shaped configurations as considered in cross-section. The longitudinal extent or length of the lower contact member
160
is greater than that of the upper contact member
158
, and accordingly, pin-engaging contact member
170
is disposed rearwardly of the pin-engaging contact member
168
such that a space or gap is defined between each one of the pin-engaging contact members
168
,
170
so as to respectively accommodate one of the pin contact portions
116
of the electrical contacts
114
. It is also appreciated that the pin-engaging contact member
168
is inclined rearwardly, while the pin-engaging contact member
170
is inclined forwardly, as may best be appreciated from
FIG. 3
, and the upper distal end portion of each one of the contact members
168
,
170
is provided with a dimpled portion
172
,
174
. As a result of the electrical contacts
156
being formed from metal stampings, the aforenoted oppositely oriented inclinations of the contact members
168
,
170
render the contact members
168
,
170
inherently resilient when they are slidably engaged with the pin contact portions
116
of the electrical contacts
114
such that good electrical contact is generated between the dimpled portions
172
,
174
of the contact members
168
,
170
and the pin contact portions
116
when the electrical connector
150
of the present invention is mounted upon the card edge connector
112
such that the pin contact portions
116
extend upwardly through the electrical connector
150
as best appreciated from FIG.
3
.
With reference now being made to
FIGS. 7 and 8
, it is seen that the lower housing portion
154
of the electrical connector
150
comprises an elongated block which comprises a floor portion
176
, a plurality of laterally spaced, upstanding side walls
178
, and a plurality of laterally or transversely disposed cross-beams
180
integrally interconnecting upper end portions of the side walls
178
such that a plurality of electrical contact sockets
181
for housing the electrical contacts
156
are defined within the lower housing portion
154
of the connector
150
. Upper and lower vertically spaced channels
182
,
184
are defined within interior wall surface portions of each right side wall
178
respectively associated with each one of the electrical contact sockets
181
of the lower housing portion
154
for respectively receiving a right edge portion of each one of the contact members
158
,
160
. At the same time, the upstanding side wall
166
of each electrical contact
156
is disposed in abutting contact with an interior wall surface portion of each left side wall
178
respectively associated with each one of the electrical contact sockets
181
of the lower housing portion
154
, and the lower contact member
160
is seated upon a region of the floor portion
176
of the housing
154
respectively associated with each one of the electrical contact sockets
181
, whereby the electrical contacts
156
are respectively fixedly mounted within the lower housing portion
154
of the connector
150
.
The floor region of each one of the electrical contact sockets
181
defined within the lower housing portion
154
is provided with a through-aperture
186
, and as best seen in
FIG. 3
, the interior of upper housing portion
152
is provided with a plurality of hollow or recessed regions
188
for respectively accommodating each pair of upstanding pin-engaging contact members
168
,
170
. The hollow recessed regions
188
terminate with apertures
190
which are defined within the upper surface
192
of the upper housing portion
152
. In a similar manner, each one of the rearward portions of the lower contact member
160
of each electrical contact
156
is provided with a through-aperture
194
. In this manner, each respective set of lower housing portion apertures
186
, contact apertures
194
, upper housing recess or hollow portions
188
, and upper housing portion apertures
190
are axially aligned with respect to each other such that card edge connector contact pins
114
can pass therethrough as can best be appreciated from FIG.
3
.
It is lastly seen that in connection with the insertion of the external telephone signal lines or wires into the electrical connector
150
, and particularly into the lower housing portion
154
so as to be inserted into the slotted portions
162
,
164
defined upon the contact members
158
,
160
such that the wire insulation can be displaced or stripped so as to establish electrical connection with the contact members
158
,
160
, forward end portions of each interior surface of each one of the side walls
178
of the lower housing portion
154
, which are operatively connected or lead into each one of the contact sockets
181
, is provided with a perpendicular tab member
196
. In this manner, oppositely disposed tab members
196
,
196
of adjacent side walls
178
,
178
define an opening for permitting insertion of the wires into the contact sockets
181
. In addition, an angled tab member
198
is similarly provided upon each interior surface of each one of the side walls
178
at a position downstream from tab members
196
, as considered in the wire insertion direction, so as to laterally guide the inserted wire toward its centralized position with respect to insulation displacement slotted regions
162
,
164
of the contact members
158
,
160
. When the electrical wires are to be inserted into the insulation displacement contact members
158
,
160
, the wires are initially inserted between the oppositely disposed tab members
196
,
196
leading into each one of the contact sockets
181
whereby the wires will in effect be retained at a position between the perpendicular tab members
196
,
196
and the angled tab members
198
,
198
in readiness for insertion of the wires into the slotted portions
162
,
164
of the contact members
158
,
160
. Subsequently, the wires can then be moved between the angled tab members
198
,
198
and into the slotted portions
162
,
164
of the contact members
158
,
160
whereby insulation displacement electrical connection between the wires and the contact members
158
,
160
is established. It is to be noted that in accordance with a particular or predetermined application or use of the electrical connector
150
of the present invention, different sized wires, similar to the wires
22
illustrated in
FIGS. 1 and 2
, can be accommodated within the electrical connector
150
. It is also particularly noted from
FIGS. 7 and 8
that while the electrical connector
150
is provided with, for example, twelve electrical connector sockets
181
disposed in a side-by-side array with respect to each other, depending upon a particular or predetermined application or use of the electrical connector
150
of the present invention, electrical contacts may only be provided within predetermined ones of the sockets
181
. In the illustrated example, it is seen that electrical contacts
156
are not provided at the second and seventh socket locations.
When an electrical assembly such as that shown, for example, in
FIG. 3
at
110
is to be assembled, the electrical connector
150
of the present invention is mounted atop the card edge connector
112
such that the upstanding pin contacts
116
of the card edge connector
112
pass upwardly through the electrical connector
150
. More specifically, the upstanding pin contacts
116
of the card edge connector
112
will respectively pass upwardly through the apertures
186
formed within the floor portion
176
of the lower connector housing portion
154
, through the apertures
194
formed within the contact members
160
, in slidable friction contact between the sets of contact members
168
,
170
, and outwardly through the apertures
190
formed within the upper portion
192
of the upper connector housing portion
152
. In addition, telephone signal lines or wires, similar to wires
22
illustrated in
FIGS. 1 and 2
, can be inserted in accordance with insulation displacement techniques through the forward portions of the lower connector housing portion
154
so as to be inserted into the slotted regions
162
,
164
of the electrical contact members
158
,
160
. Lastly, the over-protection printed circuit board
126
, which may be of the gas-tube type over-protection printed circuit board having the gas tube over-protection devices
128
mounted thereon, can be mounted upon the upper distal ends of the upstanding pin contacts
116
. The printed circuit board
126
is provided with a plurality of apertures
200
for permitting the upper distal ends of the upstanding pin contacts
116
to pass therethrough, and contact caps or sockets
202
are fixedly mounted upon the printed circuit board
126
so as to electrically engage the upper distal ends of the upstanding pin contacts
116
in a snap or friction-fit manner. It is noted that other types of over-protection printed circuit boards may of course be employed in accordance with the principles and teachings of the present invention.
Alternatively, the electrical assembly
110
shown in
FIG. 3
may be assembled in a manner which is, in effect, reverse or alternative to the aforenoted assembly procedure. For example, in lieu of the electrical connector
150
being initially mounted upon the upstanding pin contacts
116
of the card edge connector
112
, and the telephone signal wires subsequently engaged with the contact members
158
,
160
, the telephone signal wires may be initially engaged with the contact members
158
,
160
and subsequently, the electrical connector
150
and the telephone signal wires or lines can then be mounted as an entity structure or wire harness upon the card edge connector
112
.
With reference now being made to
FIGS. 9 and 10
, a second embodiment of an electrical contact, which may be utilized within a second embodiment of an electrical connector constructed in accordance with the principles and teachings of the present invention, is disclosed and generally indicated by reference character
256
, while the second embodiment of the electrical connector is designated by reference character
250
. It is noted, in the interest of brevity, that a detailed description of the electrical contact
256
and the electrical connector
250
will not be described in view of the fact that electrical contact
256
is substantially identical to the electrical contact
156
, except as will be noted hereinafter, and similarly for the electrical connector
250
with respect to the electrical connector
150
. Accordingly, while not being actually described, primary components of the electrical contact
256
will be designated by reference characters which correspond to the reference characters of the corresponding components of the electrical contact
156
except that the components of the electrical contact
256
will be within the 200 and 300 series, and similarly for the reference characters designating the various components of the electrical connector
250
.
More particularly, then, it is seen that the major difference between the electrical contact
256
and the electrical contact
156
resides in the fact that the electrical contact
256
comprises or incorporates therein, in effect, reinforcing horizontally disposed side rail or ribbed members
295
,
295
, vertically disposed rail or ribbed members
297
,
297
, and curved corner rail or ribbed members
299
,
299
which effectively interconnect the side rail or ribbed members
295
,
295
to the vertical rail or ribbed members
297
,
297
, respectively. With the electrical contact
156
as shown in
FIG. 5
, the vertically disposed pin-engaging contact member
170
is connected to the horizontally disposed insulation-displacement contact member
160
by means of laterally spaced, flexible leaf spring portions
193
, and accordingly, the vertically disposed pin-engaging contact member
170
is able to experience substantial flexibility or transverse movement with respect to the horizontally disposed insulation-displacement contact member
160
.
Alternatively, however, if it is desired to minimize or somewhat decrease the aforenoted flexibility of the vertical pin-engaging contact member
170
with respect to the horizontal insulation-displacement contact member
160
, the reinforcing rail or ribbed members
295
,
299
, and
297
effectively eliminate the aforenoted leaf spring portions whereby the flexible movements of the vertical pin-engaging contact member
270
are effectively prevented from being transmitted to the horizontal insulation-displacement contact member
260
. In particular, the locus of the pivotal or flexible movements of the vertical pin-engaging contact member
270
with respect to the horizontal insulation-displacement contact member
260
is now defined at the interface
301
connecting the vertical pin-engaging contact member
270
to a vertical base portion
303
of the electrical contact
256
. This differs from the electrical contact
156
wherein the locus of the pivotal or flexible movements of the vertical pin-engaging contact member
170
with respect to the horizontal insulation-displacement contact member
160
is defined at the locations or points at which the leaf spring portions
193
connect to the horizontal insulation-displacement contact member
160
.
As disclosed within
FIG. 10
, the plurality of electrical contacts
256
are shown disposed within the electrical connector
250
, and it is seen that the only significant difference between the electrical connector
250
as compared to the electrical connector
150
resides in the apertures
290
defined within the upper surface
292
of the upper electrical connector housing portion
252
. More particularly, the apertures
290
are seen to have substantially H-shaped cross-sectional configurations which in effect define, in effect, individual compartments for each one of the vertically disposed pin-engaging contact members
268
,
270
.
Thus, it may be seen that in accordance with the principles and teachings of the present invention, all of the various electrical connections between the card edge connector, the electrical connector of the present invention, and the printed circuit board are achieved in a slidable contact, solderless manner. More particularly, the pin contacts of the card edge connector engage the contact members of the electrical connector in a slidable friction-grip manner, the incoming power wires engage the contact members of the electrical connector by means of insulation displacement techniques, and the gas tube over-voltage printed circuit board electrically engages the pin contacts of the card edge connector through means of friction or snap fit means. Accordingly, all connections can be easily and rapidly made, and components of the entire assembly can be replaced or exchanged in a relatively minimal amount of time due to the elimination of conventional soldered and wire-wrapped connections.
Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
Claims
- 1. An electrical connector for electrically connecting external wiring to pin contacts of a second electrical connector, comprising:an electrical connector housing; and a plurality of electrical connector contacts disposed within said electrical connector housing, wherein each one of said electrical connector contacts comprises first and second insulation-displacement contact members respectively having slots which are defined within first end portions of said first and second insulation-displacement contact members and which are disposed within a plane for enabling insulation-displacement electrical connection to an external wire to be oriented in a predetermined direction within said electrical connector housing, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said first and second insulation-displacement contact members for defining together a slot, also oriented in said predetermined direction, within said electrical connector housing for receiving, in a slidable electrical connection manner, a pin contact of the second electrical connector which will therefore be disposed substantially paralled to the insulation-displacement connected external wire, whereby all electrical connections between the external wire and the pin contact are able to be solderless.
- 2. The electrical connector as set forth in claim 1, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
- 3. The electrical connector as set forth in claim 2, wherein:both of said insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
- 4. The electrical connector as set forth in claim 2, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
- 5. The electrical connector as set forth in claim 4, wherein:a first one of said first and second insulation-displacement contact members has a greater longitudinal extent than a second one of said first and second insulation-displacement contact members so as to laterally space said first and second pin-engaging contact members from each other.
- 6. The electrical connector as set forth in claim 5, wherein:said first one of said first and second insulation-displacement contact members is integrally connected to a first one of said first and second pin-engaging contact members by means of reinforcing rib members so as to effectively limit the flexible movements of said first one of said first and second pin-engaging contact members with respect to said first one of said first and second insulation-displacement contact members.
- 7. The electrical connector as set forth in claim 2, wherein:said electrical connector housing comprises a plurality of sockets wherein each one of said plurality of sockets respectively houses one of said electrical connector contacts.
- 8. The electrical connector as set forth in claim 7, wherein:each one of said sockets comprises a pair of channels for accommodating edge portions of each one of said first and second insulation-displacement contact members whereby said electrical connector contacts are securely mounted within said electrical connector housing.
- 9. The electrical connector as set forth in claim 7, wherein:each one of said sockets of said electrical connector housing has a first aperture defined within a floor portion thereof; and each one of said electrical connector contacts has a second aperture defined therein for alignment with said first aperture defined within a respective one of said floor portions of said sockets defined within said electrical connector housing so as to permit pin contacts of the second electrical connector to be disposed through said first and second apertures.
- 10. An electrical connector for electrically connecting external wiring to pin contacts of a second electrical connector, comprising:an electrical connector housing; and a plurality of electrical connector contacts disposed within said electrical connector housing, wherein each one of said electrical connector contacts comprises first and second insulation-displacement contact members formed at first end portions of said each one of said electrical connector contacts for enabling insulation-displacement electrical connection to an external wire, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said each one said electrical connector contacts for slidable electrical connection with a pin contact of the second electrical connector, wherein said first one of said first and second insulation-displacement contact members has a greater longitudinal extent than said second one of said first and second insulation-displacement contact members so as to longitudinally space said first and second pin-engaging contact members from each other, whereby all electrical connections between the external wire and the pin contact are able to be solderless.
- 11. The electrical connector as set forth in claim 10, wherein:said electrical connector housing comprises a plurality of sockets for respectively housing one of said plurality of electrical connector contacts; each one of said plurality of sockets defined within said electrical connector housing has a first aperture defined within a floor portion thereof; and each one of said plurality of electrical connector contacts has a second aperture defined therein for alignment with said first aperture defined within a respective one of said floor portions of said sockets defined within said electrical connector housing so as to permit pin contacts of the second electrical connector to be disposed through said first and second apertures.
- 12. The electrical connector as set forth in claim 10, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
- 13. The electrical connector as set forth in claim 12, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
- 14. The electrical connector as set forth in claim 12, wherein:both of said first and second insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
- 15. An electrical connector contact for use within a first electrical connector for electrically connecting external wiring to pin contacts of a second electrical connector, comprising:first and second insulation-displacement contact members respectively having slots which are defined within first end portions of said first and second insulation-displacement contact members and which are disposed within a plane for enabling insulation-displacement electrical connection to an external wire to be oriented in a predetermined direction within the first electrical connector, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said first and second insulation-displacement contact members for defining together a slot, also oriented in said predetermined direction within the first electrical connector, for receiving, in a slidable electrical connection manner, a pin contact of the second electrical connector which will therefore be disposed substantially parallel to the insulation-displacement connected external wire, whereby all electrical connections between the external wire and the pin contact are able to be solderless.
- 16. The electrical connector contact as set forth in claim 15, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
- 17. The electrical connector contact as set forth in claim 15, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging con-tact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
- 18. The electrical connector contact as set forth in claim 15, wherein:both of said insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
- 19. The electrical connector contact as set forth in claim 15, wherein:said electrical connector contact has an aperture defined therein so as to permit a pin contact of the second electrical connector to be inserted therethrough.
- 20. The electrical connector contact as set forth in claim 15, wherein:a first one of said first and second insulation-displacement contact members has a greater longitudinal extent than a second one of said first and second insulation-displacement contact members so as to laterally space said first and second pin-engaging contact members from each other.
- 21. The electrical connector contact as set forth in claim 20, wherein:said first one of said first and second insulation-displacement contact members is integrally connected to a first one of said first and second pin-engaging contact members by means of reinforcing rib members so as to effectively limit the flexible movements of said first one of said first and second pin-engaging contact members with respect to said first one of said first and second insulation-displacement contact members.
- 22. An electrical connector contact for use within a first electrical connector for electrically connecting external wiring to pin contacts of a second electrical connector, comprising:first and second insulation-displacement contact members formed at first end portions of said electrical connector contact for enabling insulation-displacement electrical connection to an external wire, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said electrical connector contact for slidable electrical connection with a pin contact of the second electrical connector, wherein said first one of said first and second insulation-displacement contact members has a greater longitudinal extent than said second one of said first and second insulation-displacement contact members so as to longitudinally space said first and second pin-engaging contact members from each other, whereby all electrical connections between the external wire and the pin contact are able to be solderless.
- 23. The electrical connector contact as set forth in claim 22, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
- 24. The electrical connector contact as set forth in claim 22, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
- 25. The electrical connector contact as set forth in claim 22, wherein:both of said first and second insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
- 26. The electrical connector contact as set forth in claim 22, wherein:said first one of said first and second insulation-displacement contact members has an aperture defined therein so as to permit the pin contact of the second electrical connector to be inserted therethrough and into a space defined between said first and second pin-engaging contact members.
- 27. In combination, an electrical connector assembly comprising:a first electrical connector comprising a housing having a plurality of first electrical pin contacts disposed therein; and a second electrical connector comprising a housing having a plurality of second electrical connector contacts disposed therein; wherein each one of said plurality of first electrical pin contacts comprises a first end portion disposed in a recessed manner within said first electrical connector housing for electrical connection to a card edge connector which is adapted to be inserted into said first electrical connector housing, and a second end portion disposed externally of said first electrical connector housing; and wherein each one of said plurality of second electrical connector contacts comprises first and second insulation-displacement contact members respectively having slots which are defined within first end portions of said first and second insulation-displacement contact members and which are disposed within a plane for enabling insulation-displacement electrical connection to an external wire to be oriented in a predetermined direction within said second electrical connector housing, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said first and second insulation-displacement contact members for defining together a slot, also oriented in said predetermined direction, within said second electrical connector housing for receiving, in a slidable electrical connection manner, one of said second end portions of said plurality of first electrical pin contacts disposed within said first electrical connector housing such that said one of said second end portions of said plurality of first electrical pin contacts is disposed within said second electrical connector housing in a substantially parallel manner with respect to the insulation-displacement connected external wire, whereby all electrical connections between the external wires and said first electrical pin contacts are able to be solderless.
- 28. The combination as set forth in claim 27, further comprising:a gas tube over-protection printed circuit board; a plurality of apertures defined within said gas tube over-protection printed circuit board for respectively permitting said second end portions of said first electrical connector pin contacts to pass therethrough; and a plurality of electrical contact caps disposed upon said printed circuit board and frictionally engaged with said second end portions of said first electrical connector pin contacts, whereby the electrical connections defined between the external wires and the second electrical connector contacts, between said second electrical connector contacts and said first electrical connector pin contacts, and between said first electrical connector pin contacts and said printed circuit board are solderless.
- 29. The combination as set forth in claim 27, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which a respective one of said first electrical pin contacts of said first electrical connector can be disposed.
- 30. The combination as set forth in claim 29, wherein:both of said insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
- 31. The combination as set forth in claim 29, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
- 32. The combination as set forth in claim 31, wherein:a first one of said first and second insulation-displacement contact members has a greater longitudinal extent than a second one of said first and second insulation-displacement contact members so as to laterally space said first and second pin-engaging contact members from each other.
- 33. The combination as set forth in claim 32, wherein:said first one of said first and second insulation-displacement contact members is integrally connected to a first one of said first and second pin-engaging contact members by means of reinforcing rib members so as to effectively limit the flexible movements of said first one of said first and second pin-engaging contact members with respect to said first one of said first and second insulation-displacement contact members.
- 34. The combination as set forth in claim 31, wherein:said second electrical connector housing comprises a plurality of sockets wherein each one of said plurality of sockets respectively houses one of said second electrical connector contacts.
- 35. The combination as set forth in claim 34, wherein:each one of said sockets comprises a pair of channels for accommodating edge portions of each one of said first and second insulation-displacement contact members whereby said second electrical connector contacts are securely mounted within said second electrical connector housing.
- 36. The combination as set forth in claim 34, wherein:each one of said sockets of said second electrical connector housing has a first aperture defined within a floor portion thereof; and each one of said second electrical connector contacts has a second aperture defined therein for alignment with said first aperture defined within a respective one of said floor portions of said sockets defined within said second electrical connector housing so as to permit said pin contacts of said first electrical connector to be disposed through said first and second apertures.
- 37. In combination, an electrical connector assembly comprising:a first electrical connector comprising a housing having a plurality of first electrical pin contacts disposed therein; and a second electrical connector comprising a housing having a plurality of second electrical connector contacts disposed therein; wherein each one of said plurality of first electrical pin contacts comprises a first end portion disposed in a recessed manner within said first electrical connector housing for electrical connection to a card edge connector which is adapted to be inserted into said first electrical connector housing, and a second end portion disposed externally of said first electrical connector housing; and wherein each one of said plurality of second electrical connector contacts comprises first and second insulation-displacement contact members formed at first end portions of said each one of said plurality of second electrical connector contacts for enabling insulation-displacement electrical connection to an external wire, and first and second pin-engaging contact members respectively formed upon second opposite end portions of said each one of said plurality of second electrical connector contacts for slidable electrical connection with one of said second end portions of said plurality of first electrical pin contacts disposed within said first electrical connector housing, wherein said first one of said first and second insulation-displacement contact members has a greater longitudinal extent than said second one of said first and second insulation-displacement contact members so as to longitudinally space said first and second pin-engaging contact members from each other, whereby all electrical connections between the external wires and said first electrical pin contacts are able to be solderless.
- 38. The combination as set forth in claim 37, wherein:said second electrical connector housing comprises a plurality of sockets for respectively housing one of said plurality of electrical connector contacts; each one of said plurality of sockets defined within said second electrical connector housing has a first aperture defined within a floor portion thereof; and each one of said plurality of electrical connector contacts has a second aperture defined therein for alignment with said first aperture defined within a respective one of said floor portions of said sockets defined within said second electrical connector housing so as to permit said pin contacts of said first electrical connector to be disposed through said first and second apertures.
- 39. The combination as set forth in claim 37, wherein:said first and second insulation-displacement contact members are disposed substantially parallel to each other within horizontally disposed, vertically separated planes; and said first and second pin-engaging contact members are disposed substantially parallel to each other within vertically disposed, horizontally separated planes so as to define a space therebetween within which the pin contact of the second electrical connector can be disposed.
- 40. The combination as set forth in claim 39, wherein:each one of said first and second insulation-displacement contact members is integrally connected to one of said first and second pin-engaging contact members such that together said each one of said first and second insulation-displacement contact members and said one of said first and second pin-engaging contact members integrally connected thereto comprises an electrical contact member having a substantially L-shaped cross-sectional configuration.
- 41. The combination as set forth in claim 39, wherein:both of said first and second insulation-displacement contact members are integrally connected to each other by means of an upstanding side wall such that said insulation-displacement contact members together have a substantially C-shaped cross-sectional configuration.
US Referenced Citations (6)