The subject matter herein relates generally to electrical connectors, and more particularly, to a dielectric insert for retaining an electrical contact within the housing of an electrical connector.
Electrical connectors are used to electrically connect a wide variety of electrical components. For example, electrical drawer connectors are used to connect various workstations and other electrical components to wide-area network (WAN) and local-area network (LAN) servers. Drawer connectors typically include a housing that holds a plurality of electrical contacts having terminating segments that terminate electrical wires and/or electrical cables that extend from the server. The electrical contacts include mating segments that extend along a mating interface of the housing of the drawer connector. The housing can be mated with the mating connector of an electrical component at the mating interface to electrically connect the electrical component to the server.
The terminating segments of the electrical contacts of drawer connectors are sometimes held within a mounting cavity of the housing using a dielectric insert and a metal retention clip. Specifically, the dielectric insert is first loaded into the mounting cavity of the housing. Thereafter, the metal retention clip is hand-loaded into a contact channel that extends through the dielectric insert, such that the dielectric insert extends around the metal retention clip. The electrical contact is then inserted into an opening within the metal retention clip such that the metal retention clip extends around the terminating segment of the electrical contact. The metal retention clip includes a plurality of fingers that extend radially inwardly and engage the terminating segment of the electrical contact to retain the electrical contact within the mounting cavity of the housing. Using the metal retention clip to retain the electrical contact within the mounting cavity is not without disadvantages. For example, the metal retention clip may increase a complexity and/or a number of components of the drawer connector, which may increase a cost of the drawer connector. Moreover, it may be difficult and/or time-consuming to separately load each of the dielectric insert, the metal retention clip, and the electrical contact within the mating cavity of the housing. The metal retention clip may therefore increase a cost, difficulty, and/or time of assembling the drawer connector.
In one embodiment, an electrical connector includes a housing having a mating interface and an interior chamber, an electrical contact having a terminating segment and a mating segment, and a dielectric insert held within the interior chamber of the housing. The dielectric insert includes a contact channel and a resilient finger extending into the contact channel. The terminating segment of the electrical contact extends within the contact channel of the dielectric insert. The resilient finger is engaged with the terminating segment of the electrical contact to retain the electrical contact within the interior chamber of the housing such that the mating segment of the electrical contact extends along the mating interface of the housing.
In another embodiment, an electrical connector includes a housing having a mating interface and an interior chamber, an electrical contact having a terminating segment and a mating segment, and a dielectric insert held within the interior chamber of the housing. The dielectric insert includes a base having a contact channel extending therethrough and resilient fingers extending from the base into the contact channel. The terminating segment of the electrical contact extends within the contact channel of the dielectric insert. The resilient fingers are spaced apart around a periphery of the terminating segment of the electrical contact. The resilient fingers include free ends that are engaged with the terminating segment of the electrical contact to retain the electrical contact within the interior chamber of the housing such that the mating segment of the electrical contact extends along the mating interface of the housing.
The housing 12 includes a base 20 that extends a length from an end 22 to an opposite end 24. The housing base 20 includes a mating side 26 that extends from the end 22 to the end 24, and a terminating side 28 that extends from the end 22 to the end 24. In the exemplary embodiment, the terminating side 28 is opposite the mating side 26. Alternatively, the mating side 26 and the terminating side 28 intersect. The mating side 26 defines a portion of a mating interface 30 at which the electrical connector 10 is configured to be mated with a mating connector (not shown). When mated with the mating connector, each of the electrical contacts 14 of the electrical connector 10 is engaged with, and thereby electrically connected to, one or more corresponding electrical contacts (not shown) of the mating connector. An electrical connection between the electrical connector 10 and the mating connector can thereby be established by mating the electrical connector 10 and the mating connector together at the mating interface 30.
In the exemplary embodiment, the contact extensions 32 include a plurality of contact barrels 32a and a contact block 32b. Each contact barrel 32a includes a cylindrically shaped body that includes a single one of the mating cavities 38 extending therethrough. The contact block 32b includes a rectangular shaped body that includes a plurality of the mating cavities 38 extending therethrough. Although sixteen are shown, the housing 12 may include any number of the contact extensions 32, including any number of the contact barrels 32a and any number of the contact blocks 32b. Moreover, each contact extension 32 may include any number of the mating cavities 38 for holding any number of the electrical contacts 14. In addition or alternative to the cylindrical and rectangular shapes shown herein, each contact extension 32 may include any other shape.
As best seen in
The housing base 20 includes a plurality of optional latch openings 52 for latching the dielectric inserts 16 within the mounting cavities 42. The latch openings 52 extend through walls 54 of the housing base 20 that define the mounting cavities 42. In addition or alternatively to the latch openings 52, the housing base 20 may include any other type of latch element for latching the dielectric inserts 16 within the mounting cavities 42, such as, but not limited to, extensions, arms, shoulders, tabs, an interference (or clearance) fit, and/or the like. The housing base 20 may include any number of the latch openings 52. Each latch opening 52 may be referred to herein as a “latch feature”.
Referring again to
Optionally, the housing base 20 includes one or more alignment extensions 58 for aligning the housing 12 with the mating connector during mating of the electrical connector 10 with the mating connector. In the exemplary embodiment, each of the alignment extensions 58 extends outwardly from the mating side 26 of the housing base 20 adjacent a corresponding one of the ends 22 and 24 of the housing base 20. The alignment extensions 58 are each received within a corresponding alignment opening (not shown) of the mating connector during mating therewith. In addition or alternative to the alignment extensions 58, the housing base 20 may include one or more alignment openings (not shown) that receives an alignment extension (not shown) of the mating connector therein. The housing base 20 may include any number of the alignment extensions 58. In the exemplary embodiment, the housing base 20 includes two alignment extensions 58. Each of the alignment extensions 58 may alternatively be located at any other location along the length of the housing base 20 than adjacent the ends 22 and/or 24.
The base 60 of the dielectric insert 16a is optionally shaped complementary to the mounting cavity 42a for reception therein. In the exemplary embodiment, the base 60 of the dielectric insert 16a includes a rectangular shape that is complementary to the rectangular shape of the mounting cavity 42a. However, the base 60 of the dielectric insert 16a may additionally or alternatively include any other shape for reception within a mounting cavity 42 having any shape. The base 60 includes one or more optional latch tabs 70 that cooperate with the latch openings 52 (
Referring now to
The tips 80 of the resilient fingers 62 are biased to a locked position, which is shown in
Referring again to
Although shown and described as having only a single contact channel 68 for holding a single electrical contact 14, the dielectric insert 16a may include any number of contact channels 68 for holding any number of the electrical contacts 14. For example,
The dielectric insert 16c includes a base 60c having eighteen contact channels 68c extending through the length thereof. Each contact channel 68c of the dielectric insert 16c holds a corresponding one of the electrical contacts 14 therein. Two resilient fingers 62c extend within each of the contact channels 68c for holding the corresponding electrical contact 14 therein. The base 60c of the dielectric insert 16c includes one or more optional latching tabs 70c for latching the dielectric insert 16c within the mounting cavity 42c.
Two contact channels 68e extend through the length of the base 60e of the dielectric insert 16e. The contact channels 68e of the dielectric insert 16e each hold a corresponding one of the electrical contacts 14 therein. Each contact channel 68e includes eight resilient fingers 62e for holding the corresponding electrical contact 14 therein. One or more optional latching tabs 70e are provided on the dielectric insert 16e for latching the dielectric insert 16e within the mounting cavity 42e.
In the exemplary embodiment, the terminating segment 50a of the electrical contact 14a includes an inner shell 88 and a sleeve 90 extending at least partially around the inner shell 88. The sleeve 90 includes a shoulder 92. In some alternative embodiments, the terminating segment 50a of the electrical contact 14a does not include the sleeve 90. In such embodiments wherein the terminating segment 50a does not include the sleeve 90, the inner shell 88 (which may be referred to as a “shell”) includes a shoulder (not shown), which is optionally formed integrally therewith. The inner shell 88 of the terminating segment 50a includes an opening 93 for receiving an electrical conductor (not shown), for example an electrical conductor of an electrical cable (not shown) and/or an electrical wire (not shown). The inner shell 88 is crimped about the electrical conductor to mechanically connect the electrical conductor to the terminating segment 50a as well as establish an electrical connection therebetween. The terminating segment 50a is thereby configured to terminate the electrical cable and/or electrical wire in the exemplary embodiment. Alternatively, the terminating segment 50a includes any other type of contact structure, such as, but not limited to, a surface mount structure, a press-fit structure, a pin, and/or the like, for example, for electrically connecting the terminating segment 50a to a circuit board (not shown).
The base 60 of the dielectric insert 16a is received within the mounting cavity 42a of the housing base 20 such that the end 64 of the base 60 engages the bottom 46 of the mounting cavity 42a. Each latch tab 70 (
The electrical contact 14a is loaded into the contact channel 68 of the dielectric insert 16a in the direction of the arrow B. As the electrical contact 14a is loaded into the contact channel 68, the shoulder 92 of the sleeve 90 engages the resilient fingers 62 of the dielectric insert 16a. Engagement between the shoulder 92 and the resilient fingers 62 moves the tips 80 of the resilient fingers 62, against the bias thereof, radially outward relative to the central longitudinal axis 78 and toward the interior surface 76 of the base 60. The shoulder 92 thereby moves the tips 80 away from the locked position to enable the shoulder 92 to clear the tips 80. Once the shoulder 92 has passed the tips 80, the bias of the resilient fingers 62 moves the tips 80 back to the locked position, wherein the tips 80 engage the terminating segment 50a of the electrical contact 14a. Specifically, the end surfaces 82 of the tips 80 engage the shoulder 92 of the sleeve 90, while radially inner surfaces 94 of the tips 80 engage the sleeve 90 adjacent the shoulder 92. The resilient fingers 62 of the dielectric insert 16a thereby retain the electrical contact 14a within the interior chamber 36 of the housing 12. When retained in the interior chamber 36 of the housing 12, the terminating segment 50a of the electrical contact 14a extends within the contact channel 68 of the dielectric insert 16a and within the mounting cavity 42a of the housing base 20. The mating segment 40a of the electrical contact 14a extends through the opening 48 within the bottom 46 of the mating cavity 42a into the corresponding mating cavity 36a of the housing 12. The mating segment 40a of the electrical contact 14a thereby extends along the mating interface 30 of the housing 12.
To remove the electrical contact 14a from the interior chamber 36 of the housing 12, a tool (not shown) can be inserted into the contact channel 68 of the dielectric insert 16a within the space between the sleeve 90 and the interior surface 76 of the dielectric insert 16a. The tool engages the tips 80 of the resilient fingers 62 to move the tips 80, against the bias thereof, radially outward relative to the central longitudinal axis 78 and toward the interior surface 76. Once the tips 80 are moved radially outwardly past the shoulder 92 of the sleeve 90, the electrical contact 14a can be removed from the contact channel 68 of the dielectric insert 16a in the direction of the arrow C.
The dielectric inserts 16b, 16c, 16d, and 16e (
The embodiments described and/or illustrated herein may provide an electrical connector that is less expensive, less complex and/or has fewer components than at least some known electrical connectors. The embodiments described and/or illustrated herein may provide an electrical connector that is less expensive to assemble, less difficult to assemble, and/or takes less time to assemble than at least some known electrical connectors.
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means—plus-function format and are not intended to be interpreted based on 35 U.S.C. §112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.