The present disclosure relates generally to the field of electrical connectors, and in particular relates to an electrical connector that is configured to improve signal integrity at high data transfer speeds.
Electrical connectors provide signal connections between electronic devices using electrically-conductive contacts, or electrical contacts. In some applications, an electrical connector provides a connectable interface between one or more substrates, e.g., printed circuit boards. One example electrical connector assembly can include a first electrical connector, such as a receptacle connector, that can be mounted to a first substrate, and a complementary second electrical connector, such as a header connector, that can be mounted to a second substrate. Typically, a plurality of electrical contacts of the receptacle connector is adapted to mate with a corresponding plurality of electrical contacts of the header connector. For instance, the electrical contacts of the receptacle connector can receive the electrical contacts of the header connector or otherwise mate with the electrical contacts of the header connector so as to establish an electrical connection between the electrical contacts of the receptacle connector and the electrical contacts of the header connector.
The electrical contacts of both the header and receptacle connectors typically include a respective plurality of signal contacts and a respective plurality of ground contacts. Often, the signal contacts are so closely spaced that undesirable interference, or “cross talk,” occurs between adjacent signal contacts. As used herein, the term “adjacent” refers to contacts (or rows or columns) that are next to one another. Cross talk occurs when one signal contact induces electrical interference in an adjacent signal contact due to intermingling electrical fields, thereby compromising signal integrity. With electronic device miniaturization and high speed, high signal integrity electronic communications becoming more prevalent, the reduction of cross talk becomes a significant factor in connector design.
In accordance with one embodiment, an electrical connector includes a connector housing that defines a mating interface and a mounting interface, the connector housing supporting a plurality of electrical contacts that define a plurality of broadside coupled differential signal pairs. The electrical contacts of the differential signal pairs are spaced along a row direction. The electrical connector further includes a plurality conductive ground shields disposed between adjacent differential signal pairs along the row direction. The electrical connector further includes a conductive ground commoning member in electrical communication with the ground shields and electrically isolated from the differential signal pairs.
The foregoing summary, as well as the following detailed description of example embodiments of the present disclosure, will be better understood when read in conjunction with the appended drawings. For the purposes of illustrating the example embodiments of the present disclosure, references to the drawings are made. It should be understood, however, that the application is not limited to the precise arrangements and instrumentalities shown. In the drawings:
Referring to
The electrical connector 20 includes a plurality of electrical contacts 46 and a connector housing 30 that is dielectric or electrically insulative and supports the electrical contacts 46. When the electrical connector 20 is mounted to the third substrate 29, the electrical contacts 46 are electrically connected to complementary electrical traces of the third substrate 29, thereby placing the electrical connector 20 in electrical communication with the third substrate 29. When the electrical connector 20 is mated to at least one optical transceiver, such as the first and second optical transceivers 26a-b, the electrical contacts 46 are placed in electrical communication with complementary electrical traces of a respective substrate of the at least one optical transceiver, such as the first and second substrates 27 and 28 of the first and second optical transceivers 26a-b, respectively, thereby placing the electrical connector 20 in electrical communication with the at least one substrate, such as the first and second substrates 27 and 28. Accordingly, when the electrical connector 20 is mounted to the third substrate 29 and mated with the first and second optical transceivers 26a-b, each of the first and second substrates 27 and 28 is placed in electrical communication with the third substrate 29.
The connector housing 30 defines a top end 32 and an opposed bottom end 34, a front end 36 and an opposed rear end 38, and opposed sides 40. In accordance with the illustrated embodiment, the opposed sides 40 are spaced apart along a longitudinal direction L, the front end rear ends 36 and 38 are spaced apart along a lateral direction A that is substantially perpendicular with respect to the longitudinal direction L, and the top and bottom ends 32 and 34 are spaced apart along a transverse direction T that is substantially perpendicular with respect to the lateral direction A and the longitudinal direction L. In accordance with the illustrated embodiment, the transverse direction T is oriented vertically, and the longitudinal and lateral directions L and A are oriented horizontally, though it should be appreciated that the orientation of the connector housing 30 may vary during use. In accordance with the illustrated embodiment, the connector housing 30 is illustrated as elongate in the lateral direction. Furthermore, the electrical connector 20 defines a row direction 51 that can extend along the longitudinal direction L, parallel to the direction of elongation of the third substrate 29, and a column direction 55 that is substantially perpendicular to the row direction 51 and can extend along the transverse direction T, and thus substantially perpendicular to the direction of elongation of the third substrate 29.
The connector housing 30 defines a mating interface 42 disposed proximate to the front end 36 and a mounting interface 44 disposed proximate to the bottom end 34. The mounting interface 44 is configured to operatively engage the third substrate 29 when the electrical connector 20 is mounted to the third substrate 29, and the mating interface 42 is configured to operatively engage the first and second substrates 27 and 28 when the electrical connector 20 is mated with the respective first and second optical transceivers 26a-b. The connector housing 30 defines at least one receptacle 45a such as a first or upper receptacle and a second or lower receptacle 45b that is spaced from the first or upper receptacle 45a along the transverse direction T. The receptacles 45a-b can be disposed at mating interface 42, and configured to receive corresponding electrical components, such as the first and second optical transceivers 26a and 26b, respectively. Each of the receptacles 45a and 45b extends into the front end 36 of the connector housing 30. The first receptacle 45a extends along a first or upper row 47, and the second receptacle 45b extends along a second or lower row 49 that is spaced below the first or upper row 47 along the transverse direction T. Thus, the upper and lower rows 47 and 49 are spaced along the column direction 55. Each of the first or upper row 47 and the second or lower row 49 are elongate along the row direction 51, and thus extend substantially parallel to each other. Each of the receptacles 45a-b extends laterally into the front end 36, and is sized such that respective edges of the first and second substrates 27 and 28 are configured to be inserted into the receptacles 45a-b of the first and second rows 47 and 49, respectively. Thus, the first and second substrates 27 and 28 can be described as vertically stacked when mated to the electrical connector 20. The electrical connector 20 can be described as an edge card connector in that the electrical connector 20 is configured to mate with the edges of the first and second substrates 27 and 28. For instance, the receptacles 45a and 45b are configured to receive respective edge cards, such as the first and second substrates 27 and 28.
Referring now to
The first leadframe assemblies 48 can include at least one first select leadframe assembly 48a of the plurality of first leadframe assemblies 48, such as a plurality of first select leadframe assemblies 48a of the first leadframe assemblies 48, and at least one second select leadframe assembly 48b of the plurality of first leadframe assemblies 48, such as a plurality of second select leadframe assemblies 48b of the plurality of first leadframe assemblies 48. The first leadframe assemblies 48 can be arranged in leadframe pairs 76 (see
The first leadframe housings 50 each define a lower mounting end 58 and an opposed upper end 60 that is spaced from the lower mounting end 58 along the transverse direction T, a front mating portion 62 and an opposed rear end 64 that is spaced from the front mating portion 62 along the lateral direction A, and opposed first and second opposed sides 66 that are spaced from each other along the longitudinal direction L. Each of the respective electrical contacts 46 of each leadframe assembly 48 defines a mating portion 70 that extends laterally forward from the front mating portion 62 of the corresponding leadframe housing 50. Each of the respective electrical contacts 46 of each leadframe assembly 48 further defines a mounting portion 72 that extends down from the lower mounting end 58 of the corresponding leadframe housing 50. The mating portions 70 are configured to electrically mate with the complementary electrical component 23 as described below. The mounting portions 72 are illustrated as eye-of-the-needle tails that can be press-fit into complementary apertures extending into or through the third substrate 29. Alternatively, the mounting portions 72 can be configured to be surface mounted to the respective third substrate 29, or otherwise mounted to the third substrate 29 as desired so as to place the electrical contacts 46 in electrical communication with corresponding electrical traces of the third substrate 29. Thus, the electrical connector 20 can be mated with the electrical component 23 so as to place the third substrate 29 in electrical communication with at least one substrate to which the electrical connector 20 is mated, such as the first and second substrates 27 and 28.
Each of the electrical contacts 46 defines an intermediate portion 74 that extends between the mating portion 70 and the mounting portion 72. The intermediate portion 74 can define a first segment 74a and a second segment 74b that are inline with the mating portion 70 and mounting portion 72, respectively, and a joint 74c that is coupled to the segments 74a and 74b. The first and second segments 74a and 74b and the joint 74c can be integral with each other. In accordance with one embodiment, the joint 74c can define a right-angle between the segments 74a and 74b (
The electrical contacts 46 of each leadframe assembly 48 are spaced along the generally vertical or transverse column direction 55. Each of the electrical contacts 46 defines a pair of opposed broadsides 56 that are spaced apart along a first direction, such as the row direction, and a pair of opposed edges 54 that are spaced apart in a second direction that is substantially perpendicular to the first direction. The second direction can extend along the column direction 55. In accordance with the illustrated embodiment, the edges 54 are substantially parallel to each other and laterally spaced, and the broadsides 56 are substantially parallel to each other. The edges 54 and broadsides 56 are substantially perpendicular to each other, such that the electrical contacts 46 define a substantially rectangular cross-section. The edges 54 define a first length sufficient so as to be connected between the opposed broadsides 56 along a direction that is substantially perpendicular to the broadsides 56. The broadsides 56 define a second length sufficient so as to be connected between the opposed edges 54 along a direction that is substantially perpendicular to the edges 54. The first length of the edges 54 is less than the second length of the broadsides 56, and the lengths of the edges 54 and broadsides can differ or be the same among the electrical contacts 46. The edges 54 of the electrical contacts 46 of each leadframe assembly 48 can face each other along the column direction 55. The broadsides 56 of the electrical contacts of adjacent leadframe assemblies 48 can face each other along the row direction 51.
Referring also to
The leadframe assemblies 48 can include as many electrical contacts 46 as desired that are spaced along the column direction 55, such that pairs 76 of the electrical contacts 46 of adjacent leadframe assemblies 48 can define differential signal pairs as desired. In accordance with the illustrated embodiment, each leadframe assembly 48 defines at least one pair of electrical contacts, such as a first or upper pair 46a of electrical contacts 46, and a second or lower pair 46b of electrical contacts 46. For instance, each pair 46a and 46b can include a first electrical contact 46′ and a second electrical contact 46″. When the leadframe assemblies 48 are supported by the connector housing 30, the mating portions 70 of the first and second electrical contacts 46′ and 46″ extend into the receptacle 45a that is elongate along the first row 47, and the mating portions 70 of the first and second electrical contacts 46′ and 46″ of the lower pair 46b extend into the second receptacle 45b that is elongate along the second row 49.
The mating portions 70 of each of the first and second electrical contacts 46′ and 46″ of the upper pair 46a are spaced apart along the transverse direction T in the first receptacle 45a, and are placed in electrical communication with opposed upper and lower surfaces of the first substrate 27 when the first substrate 27 of the first optical transceiver 26a is inserted into the first receptacle 45a. The mating portions 70 of each of the first and second electrical contacts 46′a and 46″ are spaced apart along the transverse direction T in the receptacle 45b of the lower row 49, and are placed in electrical communication with opposed surfaces of the second substrate 28 when the second substrate 28 is inserted into the second receptacle 45b. In this regard, the mating portions 70 of first and second ones of the contacts 46 of a corresponding leadframe assembly 48 define at least one substrate-receiving gap that is configured to receive a substrate of the complementary electrical component 23 so as to place the complementary electrical component 23 in electrical communication with the third substrate 29. For instance, the mating portions 70 of the first and second electrical contacts 46′ and 46″ of the upper pair 46a define a first substrate-receiving gap 53a that is configured to receive the first substrate 27 such that the mating portions 70 of the first and second electrical contacts 46′ and 46″ of the upper pair 46a engage opposed surfaces of the first substrate 27. The mating portions 70 of each of the first and second electrical contacts 46′ and 46″ of the lower pair 46b define a second substrate-receiving gap 53b that is configured to receive the second substrate 28 such that the mating portions 70 of each of the first and second electrical contacts 46′ and 46″ of the lower pair 46b engage opposed surfaces of the second substrate 28.
The respective electrical contacts 46 of adjacent leadframe assemblies 48, for instance electrical contacts 46 that are aligned along the row direction 51, can define differential signal pairs. In accordance with the illustrated embodiment, each of the first and second electrical contacts 46′ and 46″ of each of the upper and lower pairs 46a and 46b, respectively, of a first one of the leadframe assemblies 48 and each of the first and second electrical contacts 46′ and 46″ of each of the upper and lower pairs 46a and 46b, respectively, of a second one of the leadframe assemblies 48 that is adjacent the first one of the leadframe assemblies 48 define respective differential signal pairs. For instance, the first electrical contact 46′ of the upper pair 46a of a first one of the leadframe assemblies 48 and the first electrical contact 46′ of the upper pair 46a of a second one of the leadframe assemblies 48 that is adjacent the first one of the leadframe assemblies 48 can define a first differential signal pair. Furthermore, the second electrical contact 46″ of the upper pair 46a of the first one of the leadframe assemblies 48 and the second electrical contact 46″ of the upper pair 46a of the second one of the leadframe assemblies 48 can define a second differential signal pair. Furthermore still, the first electrical contact 46′ of the lower pair 46b of the first one of the leadframe assemblies 48 and the first electrical contact 46′ of the lower pair 46b of the second one of the leadframe assemblies 48 can define a third differential signal pair. Furthermore still, the second electrical contact 46″ of the lower pair 46b of the first one of the leadframe assemblies 48 and the second electrical contact 46″ of the lower pair 46b of the second one of the leadframe assemblies 48 can define a fourth differential signal pair. In accordance with the illustrated embodiment, the first one of the leadframe assemblies 48 can define one of the first select leadframe assemblies 48a, and the second one of the leadframe assemblies 48 can define one of the second select leadframe assemblies 48b.
Thus, it should be appreciated that adjacent electrical contacts 46 that define a differential signal pair are spaced apart along the row direction 51, such that the respective broadsides 56 face each other. Accordingly, the electrical contacts 46 that define differential signal pairs can be said to be broadside coupled. In accordance with the illustrated embodiment, each pair 76 of adjacent leadframe assemblies 48 can define four broadside coupled differential signal pairs, a first pair of which are disposed in the first row 47 of receptacles 45a that receives the first substrate 27 of the first optical transceiver 26a, and a second pair of which are disposed in the second row 49 of receptacles 45b that receives the second substrate 28 of the second optical transceiver 26b. It should be appreciated that the leadframe assemblies 48 can include any number of electrical contacts 46 as desired, and the electrical connector 20 can include any number of receptacles at the mating interface 42 as desired.
Because the mating portions 70 of the upper and lower pairs 46a and 46b of the electrical contacts 46 are arranged so as to receive the first and second substrates 27 and 28, respectively, the electrical contacts 46 can be referred to as receptacle contacts and the electrical connector 20 can be referred to as a receptacle connector. It should be appreciated, however that the electrical connector 20 can be constructed in accordance with any suitable alternative embodiment without departing from the present disclosure. For instance, the electrical connector 20 can alternatively be constructed as a header connector whose electrical contacts 46 are received by complementary electrical contacts of the complementary electrical component 23. Furthermore, because the mating portions 70 of the electrical contacts 46 are oriented substantially perpendicular with respect to the mounting portions 72, the electrical connector 20 can be described as a right-angle connector. Alternatively, the electrical connector 20 can be configured as a vertical connector whose mating portions 70 are oriented substantially parallel with respect to the mounting portions 72. For instance, the mounting portions 72 can extend rearward from the rear ends 64 of the first leadframe housings 50.
While all of the electrical contacts 46 disposed in the leadframe assemblies 48 are signal contacts in accordance with the illustrated embodiment, it should be appreciated that one or more of the electrical contacts 46 can be ground contacts, and can be positioned such that the ground contacts of the pairs 76 of adjacent leadframe assemblies 48 are aligned along the row direction 51, or alternatively positioned as desired. For instance, the ground contacts can be disposed between the upper and lower pairs 46a and 46b. It should be further appreciated that in accordance with alternative embodiments, the electrical contacts 46 can define single-ended signal contacts. Alternatively still, the electrical connector 20 can be a column-based electrical connector whereby adjacent electrical contacts 46 along the column direction 55 of a given leadframe assembly 48 define differential signal pairs.
Referring now to
Furthermore, at least one of the plates 84 up to all of the plates 84 can define a plurality of mating portions 87 that can be aligned with the mating portions 70 of respective of the electrical contacts 46 along the row direction 51. In accordance with the illustrated embodiment, the mating portions 87 can be configured as fingers that project laterally forward from the respective plate bodies 86. The mating portions 87 can be shaped substantially identically with the aligned mating portions 70 of the electrical contacts 46 as illustrated, or can be shaped differently as desired. In accordance with the illustrated embodiment, each plate 84 defines at least one pair of mating portions 87, such as a first or upper pair 87a of mating portions 87 and a second or lower pair 87b of mating portions that are electrically commoned, or electrically connected, together via the respective plate body 86. Thus, an electrical path is established between each of the mating portions 87 through the plate body 86. For instance, each pair 87a and 87b of mating portions 87 can include a first mating portion 87′ and a second mating portion 87″. When the plates 84 are supported by the connector housing 30, each of the first and second fingers mating portions 87′ and 87″ of the upper pair 87a can extend into the receptacle 45a that is elongate along the first row 47, and the each of the first and second mating portions 87′ and 87″ of the lower pair 87b extend into the second receptacle 45b that is elongate along the second row 49. Thus, the mating portions 87 of the upper pair 87a can be aligned with the mating portions 70 of the electrical contacts 46 of the upper pair 46a along the row direction 51, and can be shaped substantially identically to the mating portions 70 of the electrical contacts 46 of the upper pair 46a of each leadframe assembly 48. Likewise, the mating portions 87 of the lower pair 87b are aligned with the electrical contacts 46 of the lower pair 46b along the row direction 51, and can be shaped substantially identically to the mating portions 70 of the electrical contacts 46 of the lower pair 46b of each leadframe assembly 48.
Thus, the mating portions 87 of the upper pair 87a, and the mating portions 87 of the lower pair 87b, are spaced apart a distance equal to the mating portions 70 of the electrical contacts 46 of both the upper pair 46a in the upper receptacle 45a, and the lower pair 46b in the receptacle 45b, respectively, along the row direction 51. Accordingly, during operation, the first receptacle 45a is configured to receive the first substrate 27, such that opposed surfaces of the first substrate 27 are placed in electrical communication with both 1) the first and second mating portions 87′ and 87″, respectively, of the upper pair 87a, and 2) the mating portions 70 of the first and second electrical contacts 46′ and 46″ of the upper pair 46a of electrical contacts 46. Likewise, during operation, the lower receptacle 45b is configured to receive the second substrate 28, such that opposed surfaces of the second substrate 28 are placed in electrical communication with both 1) the first and second mating portions 87′ and 87″, respectively, of the lower pair 87b, and 2) the mating portions 70 of the first and second electrical contacts 46′ and 46″ of the lower pair 46b of electrical contacts 46.
At least one of the plates 84 up to all of the plates 84 can further define a plurality of mounting portions 90, which can be configured as fingers that are spaced along the lateral direction A and project down from the respective plate bodies 86. The mounting portions 90 are electrically commoned together and further electrically commoned with the mating portions 87 via the plate body 86. Thus, each of the plates 84 establish an electrical path between the respective mounting portions 90 along the corresponding plate body 86 that supports the mounting portions 90. Furthermore, each of the plates 84 establishes an electrical path from the mating portions 87 to the mounting portions 90 along the corresponding plate body 86. As illustrated in
Referring now to
Referring now to
In accordance with the illustrated embodiment, the plate body 86 can further include at least one retention member such as a plurality of teeth 97 that are defined by at least one or both of the first and second surfaces 79a and 79b, and extend along the transverse direction toward the other of the first and second surfaces 79a and 79b. For instance, as illustrated, the second surface 79b defines a plurality of teeth 97 that project toward the first surface 79a. The teeth 97 can define gripping surfaces that engage the ground commoning member 92 when the ground commoning member 92 is received in the corresponding retention slot 94. Thus, the ground commoning member 92 can be friction fit in the retention slots 94 between the teeth 97 and the opposed first surface 79a so as to electrically connect the ground commoning member 92 to the plates 84. It can thus be said that the teeth 97, and thus the retention member, provide a retention force against the ground commoning member 92 that retains the ground commoning member 92 in the respective retention slots 94. Alternatively, the retention member can be configured as at least one spring beam such as a plurality of electrically spring beams that are connected, for instance discretely or integrally, with the first and second side surfaces 79a and 79b. The spring beams can deflect and make contact with the ground commoning member 92 when the ground commoning member is received in the corresponding retention slots 94, thereby providing a retention force that retains the ground commoning member 92 in the retention slots 94. When the ground commoning member 92 defines a plate, the ground commoning member 92 and the plates 84 are oriented orthogonal with respect to each other when the ground commoning member 92 is disposed in the retention slots 94. For instance, the ground commoning member 92 can elongate along a first plane, such as a horizontal plane defined by the longitudinal and lateral directions L and A, while the plates 84 can be elongated along a second plane, such as a vertical plane defined by the lateral and transverse direction A and T, such that the first and second planes are substantially orthogonal to each other.
Referring also to
As further illustrated in
As described above, the at least one complementary electrical component 23 can be configured as a first optical transceiver 26a that carries the first substrate 27, and a second transceiver 26b that carries the second substrate 28 that are configured to be inserted into the rows 47 and 49 of receptacles 45a-b, respectively. During operation, when the electrical connector 20 is mated with the respective first and second substrates 27 and 28 of the transceivers 26a-b, the differential signal pairs defined by the upper pairs 46a of electrical contacts 46 can be configured to transmit signal data to the complementary first substrate 27 (e.g., from the third substrate 29), and the differential signal pairs defined by the lower pairs 46b of electrical contacts 46 can be configured to receive signal data from the complementary second substrate 28 and transmit the received signal data to the third substrate 29. Alternatively, the differential signal pairs defined by the upper pairs 46a of electrical contacts can be configured to receive signal data from the complementary first substrate 27 and transmit the received signal data to the third substrate 29, and the differential signal pairs of the lower pairs 46b of electrical contacts 46 are configured to transmit signal data to the complementary second substrate 28 (e.g., from the third substrate 29).
Thus, it can be said that at least one of the upper and lower differential signal pairs defined by adjacent leadframe assemblies 48 of a given pair 76 of leadframe assemblies 48 is configured to transmit signal data along a direction from the mounting interface 44 toward the mating interface 42, and the other of the upper and lower differential signal pairs of a given pair 76 of leadframe assemblies 48 is configured to transmit signal data along a direction from the mating interface 42 toward the mounting interface 44. Thus, the electrical contacts 46 on one side of the ground commoning member 92 can be configured to transmit electrical signals from the third substrate 29 to the respective transceiver 26a or 26b, and the electrical contacts 46 on an opposite side of the ground commoning member 92 can be configured to transmit electrical signals from the respective transceiver 26a or 26b to the third substrate 29. The ground commoning member 92 can provide an electromagnetic shield disposed between the electrical contacts 46 that transmit electrical signals to the respective optical transceiver and the electrical contacts 46 that receive electrical signals from the respective transceiver.
Furthermore, while the connector 20 is configured to place the third substrate 29 in electrical communication with one or more transceivers 26a-b, it should be appreciated that the at least one complementary electrical component 23 can define at least one electrical component as desired that includes or is coupled to at least one substrate, and a complementary electrical device, such as the third substrate 29 or alternatively electrical device, at another end.
During operation, the electrical connector 20 has been found to achieve an impedance of approximately 100 Ohms+/− about 15% with a risetime of approximately 30 picoseconds. The electrical connector 20 has further been found to cross −40 decibel (dB) near-end crosstalk at an operating frequency of about 12 gigahertz (GHz). Thus, each differential signal pair achieves data transfer rates of approximately 25 gigabits/second before reaching −40 dB near-end crosstalk. The electrical connector 20 has further been found to cross −40 decibel (dB) far-end crosstalk at an operating frequency of between approximately 10-11 GHz. The electrical connector 20 has further been found to cross an insertion loss of −3 dB at an operating frequency of between approximately 19-20 GHz.
The embodiments described in connection with the illustrated embodiments have been presented by way of illustration, and the present invention is therefore not intended to be limited to the disclosed embodiments. Furthermore, the structure and features of each the embodiments described above can be applied to the other embodiments described herein, unless otherwise indicated. Accordingly, those skilled in the art will realize that the invention is intended to encompass all modifications and alternative arrangements included within the spirit and scope of the invention, for instance as set forth by the appended claims.
This claims the benefit of U.S. Patent Application Ser. No. 61/386,613 filed Sep. 27, 2010, the disclosure of which is hereby incorporated by reference as if set forth in its entirety herein.
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