This invention relates to electrical connectors. In particular, the invention relates to electrical connectors having levers designed not to travel past an intended position.
Electrical connectors are used in many applications for making electrical interconnections. Electrical connectors typically include a plurality of terminals or electrical contacts positioned in a housing. Some electrical connectors include ejector mechanisms to releasably lock and eject mating connectors. Damage to the ejector mechanisms during normal operation is often a problem associated with such electrical connectors. Structural reinforcement of the ejector mechanisms can add to the cost and size of the electrical connectors.
Generally, the present invention relates to electrical connectors having one or more levers. In one embodiment, an electrical connector that is configured to receive a mating connector includes a body that includes a bottom that has a base elongated along a first direction between first and second ends of the base, where the base includes a plurality of electrical contacts. The body also includes a first side that is proximate the first end of the base. The electrical connector also includes a first lever that is disposed at the first side of the body and is capable of pivoting about a pivot point between first and second end positions. The first lever includes a first portion on one side of the pivot point that is configured to latchingly engage a mating connector when the first lever is at the first end position. The first lever also includes a second portion that is positioned on the opposite side of the pivot point and includes a first branch that is configured to at least partially eject an engaged mating connector when the first lever is at the second end position. The second portion also includes a second branch that is configured to contact the first end of the base when the first lever is at the second end position. When attempting to pivot the first lever beyond the second end position, the base keeps the first lever at the second end position by applying a reaction force to the second branch that is primarily along the first direction. In some cases, the bottom of the body includes an opening that extends therethrough, where the lever is capable of pivoting about the pivot point within the opening. In some cases, the opening is adjacent to the first end of the base. In some cases, the first side of the body includes an opening that extends therethrough, where the lever is capable of pivoting about the pivot point within the opening. In some cases, the body includes an opening that extends therethrough, where the opening extends from a first location at the bottom of the body to a second location at the side of the body, where the lever is capable of pivoting about the pivot point within the opening. In some cases, the base has a rectangular shape. In some cases, each electrical contact in the plurality of electrical contacts includes a first portion that extends from an interior side of the base and is configured to engage a corresponding electrical contact of a mating connector and a second portion that extends from an opposing exterior side of the base. In some cases, at least the first portions of the electrical contacts in the plurality of electrical contacts extend along a mating direction perpendicular to the first direction. In some cases, when the first lever is in the second end position, at least a portion of the first end of the base is positioned between the first and second branches of the second portion of the first lever. In some cases, when the first lever is in the second end position, a portion of the first branch extends between at least two electrical contacts in the plurality of electrical contacts. In some cases, the first lever is capable of latchingly engaging mating connectors having different heights. In some cases, the first lever is capable of latchingly engaging a mating connector and a strain relief of the mating connector. In some cases, the first lever is designed so that when attempting to pivot the first lever beyond the second end position, the first lever breaks before a different portion of the electrical connector is damaged. In some cases, the first lever has a weakened portion so that when attempting to pivot the first lever beyond the second end position, the first lever breaks at the weakened portion of the first lever before a different portion of the electrical connector is damaged. In some cases, the first lever is reattachably connected to the body of the electrical connector. In some cases, when attempting to pivot the first lever beyond the second end position, the base keeps the first lever at the second end position by applying a reaction force to the second branch, at least 50%, or at least 70%, or at least 90%, of the applied reaction force being along the first direction. In some cases, the body further includes a second side that is proximate the second end of the base. In some cases, the electrical connector also includes a second lever that is disposed at the second side of the body and faces the first lever, where the second lever is capable of pivoting about a pivot point between first and second end positions. The second lever includes a first portion on one side of the pivot point that is configured to latchingly engage a mating connector when the second lever is at the first end position. The second lever also includes a second portion that is located on the opposite side of the pivot point and includes a first branch and a second branch, where the first branch is configured to at least partially eject an engaged mating connector when the second lever is at the second end position, and the second branch is configured to contact the second end of the base when the second lever is at the second end position, such that when attempting to pivot the second lever beyond the second end position, the base keeps the second lever at the second end position by applying a reaction force to the second branch primarily along the first direction. In some cases, when the first lever is at the first end position, the mating connector is fully inserted into the electrical connector. In some cases, the first portion of the first lever is configured to latchingly engage a mating connector and a strain relief of the mating connector when the first lever is at the first end position. In some cases, the first portion of the first lever is configured to latchingly engage two or more mating connectors when the first lever is at the first end position. In some cases, the base contacts the first lever at a first location on the first lever when the first lever is at the first end position and the base contacts the first lever at a different second location on the first lever when the first lever is at the second end position, where the contacts are designed to prevent the first lever from pivoting beyond the first and second end positions. In some cases, the first lever pivoting beyond either of the first and second end positions damages the electrical connector.
In another embodiment, an electrical connector that is configured to receive a mating connector includes a base that includes a mating face and a plurality of electrical contacts; and a lever for ejecting an engaged mating connector when the lever is at an end position, such that when attempting to move the lever beyond the end position, the lever exerts a force on the base that is primarily along the mating face. In some cases, when attempting to move the lever beyond the end position, the lever exerts a force on the base, at least 50%, or at least 60%, or at least 70%, or at least 80%, or at least 90%, of the force being along the mating face.
In another embodiment, an electrical connector that is configured to receive a mating connector includes a base that includes a mating face and a plurality of electrical contacts; and a lever that is configured to pivot about a pivot point between first and second end positions, where the first end position is defined when the base contacts the lever at a first location on the lever, the lever being configured to latchingly engage a mating connector when the lever is at the first end position; and where the second end position is defined when the base contacts the lever at a second location, different than the first location, on the lever, where the lever is configured to at least partially eject an engaged mating connector when the lever is at the second end position, such that when attempting to move the lever beyond the second end position, the lever exerts a force on the base that is primarily along the mating face. In some cases, as a mating connector is inserted into the electrical connector, the lever automatically pivots about the pivot point and latchingly engages the mating connector.
The invention may be more completely understood and appreciated in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:
In the specification, a same reference numeral used in multiple figures refers to the same or similar elements having the same or similar properties and functionalities.
The present invention generally relates to electrical connectors and, in particular, to electrical connectors that include levers or latches for locking and separating or ejecting mating connectors. The disclosed electrical connectors include levers designed not to travel or pivot past first and second end positions. When the lever is at the first end position, the base of the body of the connector contacts the lever at a first location on the lever and prevents the lever from travelling or pivoting any further, and when the lever is at the second end position, the base contacts the lever at a different second location on the lever and prevents the lever from travelling or pivoting any further. In some cases, the first end position is associated with latchingly engaging a mating connector and the second end position is associated with at least partially ejecting the mating connector. In such cases, when attempting to pivot the lever beyond the second end position, the lever applies to the base a force that is primarily along the length, or the longitudinal axis, of the base. In some cases, the applied force is primarily in a plane that is generally defined by the base, where the plane can, for example, be the mating face of the base. As such, it is highly unlikely that the applied force can damage the connector body. In some cases, when a mating connector is mounted or pressed onto a disclosed electrical connector the levers of the connector automatically lock the mating connector in place. In such cases, as the mating connector is inserted into the electrical connector, the levers automatically pivot about their respective pivot points and latchingly engage the mating connector.
Base 180 includes a plurality of electrical contacts 190 for making electrical connection with corresponding electrical contacts in, for example, a mating connector. Each electrical contact 190 includes a first portion 194 that extends from an interior side 132 of base 180 along the z-axis or direction perpendicular to the base (the xy-plane). In some cases, each first portion 194 is configured to engage a corresponding electrical contact, such as electrical contact 114, of a mating connector, such as mating connector 110. Each electrical contact 190 also includes a second portion 198 that extends from an exterior side 134 of base 180 along the z-direction perpendicular to the base, where exterior side 134 of the base is opposite interior side 132 of the base. In general, each of first portions 194 and second portions 198 of electrical contacts 190 may extend along any desired direction and may or may not be perpendicular to base 180. In some cases, at least first portions 194 of electrical contacts 190 extend along a mating direction 101 (z-direction) that is perpendicular to first direction 102 (y-direction). Second portions 198 can, for example, be configured to engage, or make contact with, a plurality of contacts of a mating connector or a printed circuit board (not shown).
First side 150 of body 120 is positioned proximate first end 340 of base 180 and opposing second side 160 is positioned proximate second end 350 of base 180. First lever 200 is disposed at first side 150 of body 120 and second lever 210 is disposed at second side 160 of body 120 (for ease of viewing levers 200 and 210 are shown separated from body 120) facing the first lever. Each of first and second levers 200 and 210 is capable of pivoting about a pivot point 220 between a first end position schematically illustrated in
First portion 230 of first lever 200 is configured to latchingly engage mating connector 110 when the first lever is at the first end position as illustrated schematically in
First branch 250 of first lever 200 is configured to at least partially eject an engaged mating connector, such as engaged mating connector 110, when the first lever is at the second end position as schematically illustrated in
In some cases, such as when first lever 200 is in the second end position shown schematically in
As illustrated in the exemplary
In some cases, connector 100 includes base 180 that includes a mating face 310 that is configured to mate with mating face 112 of mating connector 110. Connector 100 also includes lever 200 for ejecting an engaged mating connector 110 when the lever is at an end position, such as the second end position illustrated in
In general, first portion 230 of lever 200 is designed, in part, to latchingly engage mating connector 110 when the lever is at the first end position (
In general, first portion 230 of lever 200 can have any shape that is capable of latchingly engaging one or more mating connectors when the lever is in the first end position (corresponding to, for example, the mating connectors being fully inserted). For example, the exemplary first portion 230 in
In general, the disclosed electrical connectors are capable of latchingly engaging various mating connectors 110. For example, in some cases, the disclosed connectors are capable of latchingly engaging mating connectors having different heights. For example, lever 400 in
In general, second portion 240 of lever 200 is designed, in part, to at least partially eject engaged mating connector 110 when the lever is at the second end position (
In some cases, levers 200 and 210 are reattachably connected to body 120 of electrical connector 100. For example, in some cases, the levers can be pivotably connected to the sides of body 120 by removably inserted pivot pins 610. In some cases, the levers are designed so that when attempting to pivot, for example, first lever 200 beyond the second end position (
When lever 200 is in the second end position, mating connector 110 is at least partially ejected. In some cases, at the second end position, mating connector 110 is sufficiently ejected so that the mating connector can be readily and fully removed without the need for any instrument to facilitate the removal. In some cases, mating connector 110 is partially ejected even before the lever is in the second end position. For example, as illustrated in
Referring to
Each of sides 150 and 160 of body 120 includes an opening that extends through the side, forms a through opening in the body, and allows the corresponding lever to travel or rotate within the opening. In particular, first side 150 of body 120 includes an opening 520 that extends through the first side and forms a through opening in body 120. First lever 200 is capable of pivoting about pivot point 220 within opening 520.
In some cases, openings 510 and 520 meet or merge and form a single opening, such as opening 530, on the side of the connector. For example, body 120 in
The exemplary base 180 is
The exemplary disclosed electrical connectors include two levers facing each other, each being disposed on a side of the connector. In general, the disclosed electrical connectors can have one or more levers for latchingly engaging a mating connector and for at least partially ejecting an engaged mating connector. The body of the disclosed electrical connectors and the levers can be made of any suitable material such as plastic and metal. The electrical contacts can be made of any suitable electrically conductive material such as copper.
As used herein, terms such as “vertical”, “horizontal”, “above”, “below”, “top”, “bottom' “left”, “right”, “upper” and “lower”, “clockwise” and “counter clockwise” and other similar terms, refer to relative positions as shown in the figures. In general, a physical embodiment can have a different orientation, and in that case, the terms are intended to refer to relative positions modified to the actual orientation of the device. For example, even if the image in
All patents, patent applications, and other publications cited above are incorporated by reference into this document as if reproduced in full. While specific examples of the invention are described in detail above to facilitate explanation of various aspects of the invention, it should be understood that the intention is not to limit the invention to the specifics of the examples. Rather, the intention is to cover all modifications, embodiments, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.