Embodiments described herein relate generally to electrical connectors.
Electrically induced crosstalk imparted by electrical connectors between electronic devices can be a severe problem that affects signaling, particularly with high-speed bit rate applications. With edge connectors, the metal contacts are typically elongated pins, in order to meet mechanical integrity requirements for substrate mating to the connector. However, ground contacts designed in this manner are not sufficiently grounded near their midpoints and are susceptible to signal-to-ground noise coupling, which can further propagate into other nearby, adjacent signal contacts. This is particularly problematic when an electrical connector is transmitting signals at a high-speed bit rate (e.g., 25 or 50+ Gbps), which results in significant and problematic row-to-row crosstalk noise. This can dramatically interfere with the signals being transmitted. This is particularly prevalent when substrates (of electrical devices) that are coupled by the connector are very thin, such as 1.0-1.2 millimeters.
Various features and advantages will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate, by way of example, various invention embodiments; and, wherein:
Before invention embodiments are disclosed and described, it is to be understood that no limitation to the particular structures, process steps, or materials disclosed herein is intended, but also includes equivalents thereof as would be recognized by those ordinarily skilled in the relevant arts. It should also be understood that terminology employed herein is used for the purpose of describing particular examples only and is not intended to be limiting. The same reference numerals in different drawings represent the same element. Numbers provided in flow charts and processes are provided for clarity in illustrating steps and operations and do not necessarily indicate a particular order or sequence. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
As used in this written description, the singular forms “a,” “an” and “the” include express support for plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a layer” includes a plurality of such layers.
In this disclosure, “comprises,” “comprising,” “containing” and “having” and the like can have the meaning ascribed to them in U.S. patent law and can mean “includes,” “including,” and the like, and are generally interpreted to be open ended terms. The terms “consisting of” or “consists of” are closed terms, and include only the components, structures, steps, or the like specifically listed in conjunction with such terms, as well as that which is in accordance with U.S. patent law. “Consisting essentially of” or “consists essentially of” have the meaning generally ascribed to them by U.S. patent law. In particular, such terms are generally closed terms, with the exception of allowing inclusion of additional items, materials, components, steps, or elements, that do not materially affect the basic and novel characteristics or function of the item(s) used in connection therewith. For example, trace elements present in a composition, but not affecting the composition's nature or characteristics would be permissible if present under the “consisting essentially of” language, even though not expressly recited in a list of items following such terminology. When using an open ended term in the written description, like “comprising” or “including,” it is understood that direct support should be afforded also to “consisting essentially of” language as well as “consisting of” language as if stated explicitly and vice versa.
The terms “first,” “second,” “third,” “fourth,” and the like in the description and in the claims, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Similarly, if a method is described herein as comprising a series of steps, the order of such steps as presented herein is not necessarily the only order in which such steps may be performed, and certain of the stated steps may possibly be omitted and/or certain other steps not described herein may possibly be added to the method.
The terms “left,” “right,” “front,” “back,” “top,” “bottom,” “over,” “under,” and the like in the description and in the claims, if any, are used for descriptive purposes and not necessarily for describing permanent relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments described herein are, for example, capable of operation in other orientations than those illustrated or otherwise described herein. The term “coupled,” as used herein, is defined as directly or indirectly connected in an electrical or nonelectrical manner. Objects described herein as being “adjacent to” each other may be in physical contact with each other, in close proximity to each other, or in the same general region or area as each other, as appropriate for the context in which the phrase is used.
Occurrences of the phrase “in one embodiment,” or “in one aspect,” herein do not necessarily all refer to the same embodiment or aspect.
As used herein, the term “substantially” refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result. For example, an object that is “substantially” enclosed would mean that the object is either completely enclosed or nearly completely enclosed. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking the nearness of completion will be so as to have the same overall result as if absolute and total completion were obtained. The use of “substantially” is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result. For example, a composition that is “substantially free of” particles would either completely lack particles, or so nearly completely lack particles that the effect would be the same as if it completely lacked particles. In other words, a composition that is “substantially free of” an ingredient or element may still actually contain such item as long as there is no measurable effect thereof.
As used herein, the term “about” is used to provide flexibility to a numerical range endpoint by providing that a given value may be “a little above” or “a little below” the endpoint.
As used herein, a plurality of items, structural elements, compositional elements, and/or materials may be presented in a common list for convenience. However, these lists should be construed as though each member of the list is individually identified as a separate and unique member. Thus, no individual member of such list should be construed as a de facto equivalent of any other member of the same list solely based on their presentation in a common group without indications to the contrary.
Concentrations, amounts, sizes, and other numerical data may be expressed or presented herein in a range format. It is to be understood that such a range format is used merely for convenience and brevity and thus should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. As an illustration, a numerical range of “about 1 to about 5” should be interpreted to include not only the explicitly recited values of about 1 to about 5, but also include individual values and sub-ranges within the indicated range. Thus, included in this numerical range are individual values such as 2, 3, and 4 and sub-ranges such as from 1-3, from 2-4, and from 3-5, etc., as well as 1, 2, 3, 4, and 5, individually.
This same principle applies to ranges reciting only one numerical value as a minimum or a maximum. Furthermore, such an interpretation should apply regardless of the breadth of the range or the characteristics being described.
Reference throughout this specification to “an example” means that a particular feature, structure, or characteristic described in connection with the example is included in at least one embodiment. Thus, appearances of the phrases “in an example” in various places throughout this specification are not necessarily all referring to the same embodiment.
Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In this description, numerous specific details are provided, such as examples of layouts, distances, network examples, etc. One skilled in the relevant art will recognize, however, that many variations are possible without one or more of the specific details, or with other methods, components, layouts, measurements, etc. In other instances, well-known structures, materials, or operations are not shown or described in detail but are considered well within the scope of the disclosure.
As used herein, the term “high-speed” means a bit rate of at least 25 Gbps, and in some examples, means a bit rate of at least 50 Gbps.
An initial overview of technology embodiments is provided below and specific technology embodiments are then described in further detail. This initial summary is intended to aid readers in understanding the technology more quickly, but is not intended to identify key or essential features of the technology nor is it intended to limit the scope of the claimed subject matter.
In one embodiment, an electrical connector is disclosed for coupling an electronics sub-assembly to an electronics assembly. The connector can comprise a connector body having a sub-assembly interface configured to electrically couple to an electronics sub-assembly and a circuit board interface configured to electrically couple to a circuit board of an electronics assembly. The connector body can comprise at least two rows of contacts configured to electrically couple the circuit board to the electronics sub-assembly. The at least two rows of contacts are aligned offset relative to each other such that any ground contact of one row avoids vertical intersection with any ground contact of the other row to at least partially cancel or otherwise avoid row-to-row crosstalk when the at least two rows of contacts are transmitting signals at a predetermined high-speed bit rate.
In applications where the connector 100 is an edge connector, the contacts are elongated pins in order to meet mechanical integrity requirements for substrate mating to the connector. However, ground contacts designed in this manner are not sufficiently grounded near their midpoints and are susceptible to signal-to-ground noise coupling, which can further propagate into other nearby, adjacent signals. This is particularly problematic when the electrical connector 100 is transmitting signals at a high-speed bit rate (e.g., 25+ or 50+ Gbps), which results in significant and problematic row-to-row crosstalk noise. This can dramatically interfere with the signals being transmitted. This is particularly prevalent when substrates coupled to the connector 100 are very thin, such as 1.0-1.2 millimeters, or even less. For example, ground-injected noise is asymmetrically distributed across a distance between opposing signal contacts and an opposing ground contact, as indicated by the dashed lines on
Notably, the second row 202b is aligned offset relative to the first row 202a such that any ground contact G of the second row 202b avoids vertical intersection with any ground contact of the first row 202a (e.g. intersection with a plane in which any ground contact of row 202a resides). This “vertical intersection” configuration is illustrated by dashed lines C on both
In a preferred example shown on
In the example shown in
In applications requiring higher I/O pin density, the two-row connector may be expanded into a four-row double-decker configuration, with a pair of upper rows and a pair of lower rows (i.e., on either side of a receiving substrate); these rows can be positioned offset relative to each other (and even relative to each row within a pair of rows). This can also cancel crosstalk in a similar manner as in
The connectors described herein can be manufactured in a number of particular manners. For example, the connector can be a single dielectric body that is co-injection molded with an upper row and a lower row of electrical contacts therein. A front housing and back shell can be coupled to the co-injected body thereafter, or can be formed during the molding process. In a preferred example, the upper and lower contacts can first be stamped (e.g., as elongated pin contacts). These contacts can be inserted into respective upper or lower dielectric mold housings, and while the cablings are being prepped for electrical connection with the contacts. Once each of the upper and lower assemblies are manufactured (i.e., the contacts/cabling in each of the upper and lower housings), the upper assembly can be snapped (or otherwise attached) to the lower assembly. Thereafter, this combined assembly can be stitched into the housings. Then, a front housing can be attached thereto, and a back shell can be attached thereto to complete the formation of a high-speed connector, in one example.
Circuitry used in electronic components or devices (e.g. a die) of an electronic device package can include hardware, firmware, program code, executable code, computer instructions, and/or software. Electronic components and devices can include a non-transitory computer readable storage medium which can be a computer readable storage medium that does not include signal. In the case of program code execution on programmable computers, the computing devices recited herein may include a processor, a storage medium readable by the processor (including volatile and non-volatile memory and/or storage elements), at least one input device, and at least one output device. Volatile and non-volatile memory and/or storage elements may be a RAM, EPROM, flash drive, optical drive, magnetic hard drive, solid state drive, or other medium for storing electronic data. Node and wireless devices may also include a transceiver module, a counter module, a processing module, and/or a clock module or timer module. One or more programs that may implement or utilize any techniques described herein may use an application programming interface (API), reusable controls, and the like. Such programs may be implemented in a high level procedural or object oriented programming language to communicate with a computer system. However, the program(s) may be implemented in assembly or machine language, if desired. In any case, the language may be a compiled or interpreted language, and combined with hardware implementations.
The following examples pertain to further embodiments.
In one example there is provided an electrical connector for coupling an electronics sub-assembly to an electronics assembly. The connector can comprise a connector body having a sub-assembly interface configured to electrically couple to an electronics sub-assembly and a circuit board interface configured to electrically couple to a circuit board of an electronics assembly. The connector body can comprise at least two rows of contacts configured to electrically couple the circuit board to the electronics sub-assembly. The at least two rows of contacts are aligned offset relative to each other such that any ground contact of one row avoids intersection with a plane in which any ground contact of the other row resides. Such an arrangement can at least partially cancel row-to-row crosstalk when the at least two rows of contacts are transmitting signals at a predetermined high-speed bit rate.
In one example, each ground contact of one row is substantially centered between a pair of differential signal contacts of the other row.
In one example, said pair of differential signal contacts comprises a negative polarity contact and an adjacent positive polarity contact such that a ground contact on an opposing row facilitates a zero-sum noise scheme among said pair of adjacent signal contacts.
In one example, any ground contact of one row is positioned equidistance from each signal contact of said pair of differential signal contacts of the other row such that ground noise is substantially evenly distributed across said pair of differential signal contacts.
In one example, the contacts of one row are offset by at least one pitch relative to the contacts of the other row.
In one example, the contacts of one row are offset by approximately one and one half pitch relative to the contacts of the other row.
In one example, the rows of contacts are separated by at least 1.5 millimeters.
In one example, the rows of contacts are separated by at least 1.0 millimeters.
In one example, the rows of contacts are separated by a distance between 0.50 and 1.0 millimeters.
In one example, the at least two rows of contacts are aligned relative to each other such that any ground contact of one row is vertically aligned with at least one signal contact of a pair of differential signal contacts of the other row.
In one example, the connector is configured to optimize signal modulation for at least one of non-return-to-zero (NRZ), phase-shift keying (PSK), Quadrature amplitude modulation (QAM), and pulse amplitude modulation (PAM) signaling.
In one example, the high-speed connector is configured to at least partially cancel row-to-row ground noise crosstalk.
In one example, the predetermined high-speed bit rate is at least 25 Gbps per-lane speed.
In one example, the predetermined high-speed bit rate is at least 50 Gbps per-lane speed.
In one example, each contact of the at least two rows of contacts comprises an elongated pin contact.
In one example, the connector body comprises an upper housing and a lower housing coupled together, wherein the upper housing supports a first row of contacts of the at least two rows of contacts, and the lower housing supports a second row of contacts of the at least two rows of contacts.
In one example, the connector body comprises a front housing and a back shell each coupled to the upper and lower housings.
In one example there is provided an electronics assembly comprising an assembly circuit board electrically coupleable to a computer system, and a high-speed connector as recited herein.
In one example there is provided an electronics sub-assembly electrically coupleable to an electronics assembly. The electronics sub-assembly comprises a substrate and at least one computing component supported about the substrate. A connector has at least two rows of contacts and an electronics assembly interface configured to electrically couple the at least one computing component to an electronics assembly via said at least two rows of contacts. Said at least two rows of contacts can be aligned offset relative to each other such that any ground contact of one row avoids intersection with a plane in which any ground contact of the other row resides to at least partially cancel row-to-row crosstalk when the at least two rows of contacts are transmitting signals between the electronics sub-assembly and the electronics assembly at a predetermined high-speed bit rate.
In one example, each ground contact of one row is substantially centered between a pair of differential signal contacts of the other row.
In one example, said pair of differential signal contacts comprises a negative polarity contact and an adjacent positive polarity contact such that a ground contact on an opposing row facilitates a zero-sum noise scheme among said pair of adjacent signal contacts.
In one example, any ground contact of one row is positioned equidistance from each signal contact of said pair of differential signal contacts of the other row such that ground noise is substantially evenly distributed across said pair of differential signal contacts.
In one example, the contacts of one row are offset by at least one pitch relative to the contacts of the other row.
In one example, the contacts of one row are offset by approximately one and one half pitch relative to the contacts of the other row.
In one example, the rows of contacts are separated by at least 1.5 millimeters.
In one example, the rows of contacts are separated by at least 1.0 millimeters.
In one example, the rows of contacts are separated by a distance between 0.50 and 1.0 millimeters.
In one example, the at least two rows of contacts are aligned relative to each other such that any ground contact of one row is vertically aligned with at least one signal contact of a pair of differential signal contacts of the other row.
In one example, the electronics sub-assembly is configured to optimize signal modulation for at least one of non-return-to-zero (NRZ), phase-shift keying (PSK), Quadrature amplitude modulation (QAM), and pulse amplitude modulation (PAM) signaling.
In one example, the connector is configured to at least partially cancel row-to-row ground noise crosstalk.
In one example, the predetermined high-speed bit rate is at least 25 Gbps per-lane speed.
In one example, the predetermined high-speed bit rate is at least 50 Gbps per-lane speed.
In one example, the at least one computing component forms part of a high-performance computing device capable of processing at least 50 Gbps.
In one example, the connector comprises an upper housing and a lower housing coupled together, wherein the upper housing supports a first row of contacts of the at least two rows of contacts, and the lower housing supports a second row of contacts of the at least two rows of contacts.
In one example, the connector comprises a front housing and a back shell each coupled to the upper and lower housings.
In one example there is provided an electronics system having a connector configured to minimize crosstalk. The system can comprise an electronics assembly having an assembly circuit board and an electronics sub-assembly having at least one computing device, and a connector electrically coupling the assembly circuit board to the at least one computing device of the electronics sub-assembly. The connector can have at least two rows of contacts aligned offset relative to each other such that any ground contact of one row avoids intersection of a plane in which any ground contact of the other row resides to at least partially cancel row-to-row crosstalk when the at least two rows of contacts are transmitting signals between the electronics sub-assembly and the electronics assembly at a predetermined high-speed bit rate.
In one example, the each ground contact of one row is substantially centered between a pair of differential signal contacts of the other row.
In one example, said pair of differential signal contacts comprises a negative polarity contact and an adjacent positive polarity contact such that a ground contact on an opposing row facilitates a zero-sum noise scheme among said pair of adjacent signal contacts.
In one example, any ground contact of one row is positioned equidistance from each signal contact of said pair of differential signal contacts of the other row such that ground noise is substantially evenly distributed across said pair of differential signal contacts.
In one example, the contacts of one row are offset by at least one pitch relative to the contacts of the other row.
In one example, the contacts of one row are offset by approximately one and one half pitch relative to the contacts of the other row.
In one example, the electronics sub-assembly is configured to optimize signal modulation for at least one of non-return-to-zero (NRZ), phase-shift keying (PSK), Quadrature amplitude modulation (QAM), and pulse amplitude modulation (PAM) signaling.
In one example, the predetermined high-speed bit rate is at least 50 Gbps per-lane speed.
In one example there is provided a method of making a connector for coupling an electronics assembly to an electronics sub-assembly. The method can comprise forming a connector body having: a sub-assembly interface configured to electrically couple to an electronics sub-assembly; a circuit board interface configured to electrically couple to a circuit board of an electronics assembly; and at least two rows of contacts configured to electrically couple the circuit board to the electronics sub-assembly. The at least two rows of contacts are aligned offset relative to each other such that any ground contact of one row avoids intersection with a plane in which any ground contact of the other row resides to at least partially cancel row-to-row crosstalk when the at least two rows of contacts are transmitting signals at a predetermined high-speed bit rate.
In one example, the method includes arranging each ground contact of one row substantially centered between a pair of differential signal contacts of the other row.
In one example of the method, the pair of differential signal contacts comprises a negative polarity contact and an adjacent positive polarity contact such that a ground contact on an opposing row facilitates a zero-sum noise scheme among said pair of adjacent signal contacts.
In one example of the method, any ground contact of one row is positioned equidistance from each signal contact of said pair of differential signal contacts of the other row such that ground noise is substantially evenly distributed across said pair of differential signal contacts.
In one example of the method, the contacts of one row are offset by approximately one and one half pitch relative to the contacts of the other row.
In one example of the method, the rows of contacts are separated by a distance between 0.50 and 1.2 millimeters.
In one example, the method comprises attaching an upper housing to a lower housing to form the connector body, wherein the upper housing supports a first row of contacts of the at least two rows of contacts, and the lower housing supports a second row of contacts of the at least two rows of contacts.
In one example, the method comprises attaching a front housing and a back shell to the upper and lower housings.
In one example there is provided a method of coupling an electronics sub-assembly to an electronics assembly via a high-speed connector. The method can comprise providing an assembly circuit board electrically coupleable to a computer system; providing an electronics sub-assembly having at least one computing device and a high-speed connector; and electrically coupling the high-speed connector to the assembly circuit board. The high-speed connector comprises at least two rows of contacts aligned offset relative to each other such that any ground contact of one row avoids intersection with a plane in which any ground contact of the other row resides to at least partially cancel row-to-row crosstalk when the at least two rows of contacts are transmitting signals at a predetermined high-speed bit rate.
In one example, the method comprises arranging each ground contact of one row substantially centered between a pair of differential signal contacts of the other row.
In one example of the method, said pair of differential signal contacts comprises a negative polarity contact and an adjacent positive polarity contact such that a ground contact on an opposing row facilitates a zero-sum noise scheme among said pair of adjacent signal contacts.
In one example of the method, any ground contact of one row is positioned equidistance from each signal contact of said pair of differential signal contacts of the other row such that ground noise is substantially evenly distributed across said pair of differential signal contacts.
In one example of the method, the contacts of one row are offset by approximately one and one half pitch relative to the contacts of the other row.
While the forgoing examples are illustrative of the specific embodiments in one or more particular applications, it will be apparent to those of ordinary skill in the art that numerous modifications in form, usage and details of implementation can be made without departing from the principles and concepts articulated herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/069650 | 12/31/2016 | WO | 00 |