Electrical connector jack

Information

  • Patent Grant
  • 6786776
  • Patent Number
    6,786,776
  • Date Filed
    Friday, September 12, 2003
    21 years ago
  • Date Issued
    Tuesday, September 7, 2004
    20 years ago
Abstract
A connector jack having a body with a receptacle to receive a plug, a circuit board, and contact tines extending within the receptacle. Each tine has an end attached to the circuit board and a free end, and is moved in response to contact by a corresponding one of the plug contacts in a first direction as the plug is inserted into the receptacle. The jack includes resilient spring members extending within the receptacle, each positioned adjacent to a corresponding one of the tines to be engaged thereby when moved in the direction by the corresponding plug contact as the plug is inserted into the receptacle, and apply a supplemental force to increase contact force and tine resiliency. A tine contact portion has a pair of lateral members that receive a spring engagement portion therebetween and has a recess in which the spring engagement portion is positioned.
Description




BACKGROUND OF THE INVENTION




The Category 6 jack is a receptacle that accepts a Category 6 plug, and is frequently used to electrically interconnect telecommunication equipment. There are several standards that dictate how the Category 6 jack is constructed and performs. Two of which are TIA/EIA 568 B and FCC part 68. The TIA standard is largely a cabling standard to allow for proper installation and performance criteria. The FCC standard is a legal standard that dictates physical characteristics of the plug and jack, such as form factor.




To meet jack performance requirements as dictated by the TIA standard, the tines of the jack must be as short as possible. To provide satisfactory electrical characteristics for the Category 6 jack, it is best that the tines be as short as possible. However, the shorter the tines the less resiliency will be demonstrated by the tines. This can create a problem when mating the Category 6 jack with a non-Category 6 plugs as required by the TIA standard discussed below.




In particular, the TIA standard requires the Category 6 jack be usable with legacy plugs (e.g., 6 position wide-2 contact plates or 6P-2C, 6 position wide-6 contact plates or 6P-6C, and so on). Such use can occur during testing after installation of Category 6 jacks when a test meter having an RJ-11 style plug (6P-4C) is plugged into one of the Category 6 jacks. Also, such use can occur when using a Category 6 jack to receive other style plugs, such as a typical phone plug (6P-2C) used for voice transmissions. When using these legacy plugs with the Category 6 jack, some of the tines of the jack encounter large amounts of deflection. While the tines of a Category 6 jack receiving a Category 6 plug usually experience a relatively small deflection, use of a legacy plug with the Category 6 jack may result in a much larger deflection. This is because the older style plugs do not have cut outs where there would be a recessed conductive plate or opening on an RJ-45 style plug (Category 5, 5e or 6). However, to provide sufficient resiliency of the tines to allow such a large amount of deflection without permanent deformation, the tines must have a length so long that electrical performance is degraded.




The FCC standard specifies that the contact force between the Category 6 jack and plug when mated be a minimum of 100 grams (0.22 pounds). This is largely to ensure good electrical contact between the plug and the jack. If the Category 6 jack has tines long enough to provide the resiliency needed to accommodate legacy plugs without deformation, as discussed above, providing the necessary contact force becomes a problem since increasing the resiliency of the tine tends to cause the tine to generate lower contact force with the plug contact. The increased length also degrades electrical performance.




As such, it is desirable to provide a Category 6 jack with tines as short as possible to improve electrical performance of the jack, while still providing the resiliency to accommodate legacy plugs and the contact force needed to meet the TIA and FCC standards.




FIELD OF THE INVENTION




This invention relates to an electrical connector, and in particular, to a jack used for telecommunication equipment.




BRIEF SUMMARY OF THE INVENTION




The present invention is embodied in a connector jack usable with a plug having a plurality of plug contacts. The jack includes a body having a receptacle sized and configured to receive the plug therein, a plurality of contact tines, each having a contact portion within the receptacle positioned to be engaged by a correspondingly positioned one of the plug contacts when the plug is inserted into the receptacle, and a plurality of resilient spring members. Each of the spring members is configured to apply a reaction force to one of the contact tines when engaged by the correspondingly positioned plug contact in a direction to generate a supplemental contact force between the contact tine and the correspondingly positioned plug contact.




In the illustrated embodiment, the contact tines each having a first side and an opposite second side, with the first side of each contact tine having a contact portion within the receptacle positioned to be engaged by the correspondingly positioned one of the plug contacts when the plug is inserted into the receptacle. Each spring member is positioned adjacent to the second side of a correspondingly positioned one of the contact tines. The spring members each have at least a portion positioned within the receptacle and adjacent to the second side of the correspondingly positioned one of the contact tines.




In the illustrated embodiment, each spring member is configured to apply a force against the corresponding contact tine when in a deflected position sufficient to at least assist in moving the corresponding contact tine to a return position when the plug is removed from the receptacle.




The tine contact portion of each contact tine has a tine contact first portion and a tine contact second portion, and the spring member has a spring engagement portion. The tine contact first portion is positioned for contact by the corresponding one of the plug contacts when the plug is inserted into the receptacle and the tine contact second portion is positioned for engagement with the spring engagement portion. The tine contact second portion includes a pair of lateral members spaced apart sufficiently to receive and retain therebetween the spring engagement portion to limit lateral movement thereof when the tine contact second portion is in engagement with the spring engagement portion.




The tine contact second portion is elongated and the lateral members extend longitudinally along at least a portion of the tine contact second portion and define a laterally limited, longitudinally extending space therebetween. The space is substantially unobstructed to permit sliding movement of the spring engagement portion through the space as the contact tine is moved.




The tine contact second portion further has a recess sized to capture the spring engagement portion to restrict lateral movement of the spring engagement portion. The tine contact second portion of each tine has a bend therein at least in part forming the recess. The lateral members also at least in part form the recess. The spring engagement portion is a rounded, free end portion of the spring member.




Other features and advantages of the invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is an isometric view of an electrical connector jack embodying the present invention.





FIG. 2

is an exploded isometric view of the electrical connector jack shown in

FIG. 1

with the spring assembly separated from the circuit board and without the connector body or the terminal block.





FIG. 3

is an isometric view of the electrical connector jack assembly shown in

FIG. 2

with the spring assembly shown mounted to the circuit board but still without the connector body and the terminal block.





FIG. 4

is a cross-sectional view of the electrical connector jack shown in

FIG. 1

without the terminal block.





FIG. 5

is an exploded isometric view of the two separated components of the spring assembly used with the electrical connector jack shown in FIG.


1


.





FIG. 6

is a bottom isometric view of the electrical connector jack assembly shown in

FIG. 2

without the spring assembly, the connector body or the terminal block.





FIG. 7

is an enlarged, fragmentary, side cross-sectional view of one tine and spring arm pair of the electrical connector jack assembly shown in

FIG. 3

shown in positive engagement.





FIG. 8

is an enlarged, fragmentary, end view of one tine shown in cross-section in positive engagement with the correspondingly positioned spring arm of the electrical connector jack assembly of FIG.


3


.











DETAILED DESCRIPTION OF THE INVENTION




An embodiment of a Category 6 RJ series electrical connector jack


10


of the present invention is illustrated in

FIG. 1

fully assembled and ready for use. The jack


10


includes a dielectric housing or body


12


and a plurality of resilient contact tines


14


in parallel arrangement within an interior receptacle


16


of the body. The tines


14


may be spring wires with round or other cross-sectional shapes, elongated contact plates or have other suitable contact tine constructions. In the illustrated embodiment, eight tines


14


are used, but a fewer or greater number may be used as desired for the style connector while utilizing the principals of the invention. The body


12


is typically formed of plastic, and the tines


14


are formed of a conventional phosphor bronze metal used for Category 6 jacks and other style jacks. The receptacle


16


is sized and configured to receive a Category 6 plug


18


of conventional design, shown in cross-section in

FIG. 4

inserted into the receptacle. The plug


18


has a plurality of metal conductive plates or contacts


20


which when the plug is inserted into the receptacle


16


are in contact with corresponding ones of the tines


14


. The plug


18


generally has two to eight contacts


20


. As noted above, other style plugs may be inserted into the receptacle


16


and those plugs may have a variety of different numbers of contacts.




As shown in

FIGS. 2 and 3

, the tines


14


each have a first end portion


22


fixedly attached to a printed circuit board


24


and have a second free end portion


26


. Each tine


14


has a first contact portion


28


extending between its first and second end portions


22


and


26


. As will be discussed below, the first contact portions


28


are arranged in the body


12


to be contacted by the contacts


20


of the plug


18


when inserted into the receptacle


16


. The first contact portions


28


of the tines


14


are in a generally parallel arrangement and the tines are essentially allowed to “float” as simple cantilevered beams. The printed circuit board


24


also supports eight insulation displacement contacts (IDCs)


30


, each being electrically connected through the circuit paths on the printed circuit board to one of the eight tines


14


. Wires carrying electrical signals may be connected to the IDCs


30


in a conventional manner. Other style contacts and means may be used to electrically connect signals to the tines


14


. In the illustrated embodiment of the connector jack


10


, the IDCs


30


are pressed into place in apertures in the printed circuit board


24


, and the first end portions


22


of the tines


14


are first pressed into place in apertures in the printed circuit board and then soldered.




When the printed circuit board


24


has the tines


14


and the IDCs


30


attached, a spring assembly


32


is mounted to the printed circuit board


24


in position below the tines as shown in FIG.


3


. As best seen in

FIG. 2

, the spring assembly


32


has a pair of protrusions


34


which are inserted into apertures in the printed circuit board. The printed circuit board assembly, indicated by reference numeral


33


, is shown in

FIG. 3

ready for positioning within the body


12


of the connector jack


10


, as is illustrated in FIG.


4


.




The receptacle


16


of the body


12


has a forward facing opening


35


in a forward end


36


of the body


12


which is sized to pass the plug


18


therethrough as it is inserted into the receptacle. As shown in

FIG. 4

, a rearward end


38


of the body


12


has a chamber


40


with a rearward facing opening


42


sized to receive the assembled printed circuit board


24


therein. The printed circuit board


24


is positioned adjacent to the receptacle


16


with the tines


14


projecting forward into the receptacle in position for the first contact portions


28


thereof to be contacted by the contacts


20


of the plug


18


when inserted into the receptacle to make electrical contact therewith. A carrier or terminal block


43


, shown in

FIG. 1

, is mounted at and covers the rearward facing opening


42


of the chamber


40


, and captures and holds the printed circuit board


24


in place. Snaps securely connect the terminal block


43


to the body


12


. The terminal block


43


has apertures to allow access to the IDCs


30


which project rearward from the printed circuit board


24


to allow connection of wires thereto.




The tines


14


are laterally spaced apart so that one tine is contacted by a correspondingly positioned one of the plug contacts


20


when the plug


18


is inserted into the receptacle


16


. The contact of the plug contacts


20


with the tines


14


moves the contacted tines in a generally downward direction, with a small rearward component, as the tines flex downward in response thereto. Each of the tines


14


is sufficiently resilient to produce a first generally upward force on the tine against the corresponding plug contact


20


in response thereto. This serves as a contact force between the tine and the plug contact to help provide good electrical contact. However, as discussed above, it is desirable to keep the tines


14


as short as possible to improve electrical performance of the jack, while still providing sufficient resiliency to accommodate legacy plugs and the contact force needed to meet the FCC standards. To do so, the spring assembly


32


is positioned below the tines


14


, as best seen in

FIG. 4

, to provide increased contact force and resiliency than the tines alone can produce in response to the tines moving downward as the plug


18


is inserted into the receptacle


16


, without requiring the tines to be longer than desired to provide good electrical performance. The increased resiliency allows the insertion of legacy plugs into the receptacle


16


and the resulting extreme flexure of the tines


14


that can result, without permanent deformation of the tines.




The spring assembly


32


includes eight resilient, non-conductive spring arms


44


, each positioned immediately under a correspondingly positioned one of the tines


14


. A head portion


45


of each spring arm


44


is in contact with an underside of a second contact portion


47


of the tine opposite the side of the tine contacted by the plug contact


20


. The second contact portion


47


is forward of the first end portion


22


of the tine


14


and rearward of the first contact portion


28


, and located at a downward bend in the tine. The spring arms


44


extend forward from a spring assembly base


46


, with a slight upward slant, and have a knee bend whereat the spring arms project generally upward and rearward and terminate in a free end portion including the head portion


45


. Each of the spring arms


44


is positioned to have the head portion


45


thereof engaged by and move downward with the correspondingly positioned tine


14


as the tine moves downward when the plug


18


is inserted into the receptacle


16


. The spring arm head portion


45


moves downward with a small rearward component since the tine deflects with an arcuate movement.




The spring arms are


44


laterally separated from each other by a small distance. As such, each of the spring arms


44


is independently movable relative to the other ones of the spring arms, and each spring arm provides a second generally upward force on the correspondingly positioned tine which is transmitted to the plug contact


20


contacting the tine. This creates a supplemental upward force that causes an increased contact force between the tine and the plug contact (generally the sum of the first and second upward forces). The supplemental upward force also causes the tine to respond as if having greater resiliency than experienced by the unassisted tine, and assists the return movement of the tine when the plug


18


is removed from the receptacle


16


and allowed to return from its deflected position to its original position before the plug was inserted into the receptacle. This improvement in mechanical performance is accomplished without the need to lengthen and thicken the tines


14


to achieve it and thereby degrade electrical performance of the Jack. Also, since each spring arm


44


operates on the tine


14


it engages independent of the other spring arms, the same characteristics of increased contact force and tine resiliency are experienced by a tine whether one tine or all eight tines are being engaged by plug contacts


20


. This provides consistent performance characteristics for the jack


10


.




The increased tine resiliency improves the ability of the jack


10


to handle legacy plugs having substantially different sizes and styles than a Category 6 plug, when inserted into the receptacle


16


by allowing an increased range of elastic deflection without undesirable permanent deformation of the tines


14


. The independent operation of the spring arms


44


allows the use of legacy plugs of many configurations, size and number of plug contacts that cause some tines


14


to deflect by large amounts such as when engaged by sidewalls or other non-contact portions of the plug, while other tines do not and still producing good electrical contact with the contacts of the legacy plug and without damage to the tines. Again, the increased resiliency is accomplished without the need to lengthen and thicken the tines to achieve it.




Rails inside the body


12


align and hold the spring arms


44


in position for contact with the plug contacts


20


. The body also includes features to capture the tines


14


.




The spring assembly


32


is manufactured of a non-conductive plastic, thus the spring arms


44


can directly contact the metal tines without requiring insulation or causing an electrical problem. The plastic is selected to provide a good life cycle with low creep or cold flow characteristics.




As best seen in

FIGS. 2

,


3


and


5


, the spring assembly


32


is composed of two separately molded components for ease of manufacture. In particular, the first component includes a first portion


46




a


of the base


46


which has the pair of protrusions


34


which secure the spring assembly


32


to the printed circuit board


24


, and has every other one of the eight spring arms


44


projecting therefrom. The second component includes a second portion


46




b


of the base


46


, and has the other four of the eight spring arms


44


projecting therefrom. Adjacent spring arms of the first component are separated by slightly greater than the width of one of the spring arms of the second component, and adjacent spring arms of the second component are separated by slightly greater than the width of one of the spring arms of the first component. As such, when the first and second components of the spring assembly


32


are assembled together, with the spring arms of the first and second assemblies interleaved, there is a very small space between neighboring spring arms of the first and second assemblies which allows their independent movement.




An alternative method of achieving such closely spaced spring arms would be to injection mold the spring assembly


32


as one piece, but put thin blades of steel between each spring arm position in the mold cavity. This would cause the resulting eight spring arms to be closely spaced but yet independently movable.




As best seen in

FIGS. 6

,


7


and


8


, the second contact portion


47


of each of the tines


14


has downwardly projecting left and right side skirts


47




a


and


47




b


, respectively, each having forward and rearward portions with a small notch therebetween at about the peak of a downward bend in the tine. The second contact portion


47


thus forms an inverted, longitudinally extending cupped trough of the tine


14


. The head portion


45


of the spring arm


44


has a rounded contact portion in contact with the underside of the second contact portion


47


of the tine


14


in the trough area thereof between the left and right side skirts


47




a


and


47




b


which essentially trap or capture the head portion of the spring arm between the left and right side skirts against lateral movement relative to the tine engaged.




The left and right side skirts


47




a


and


47




b


of the second contact portion


47


of the tine


14


extend in a forward-rearward direction and hence allow sliding movement of the head portion


45


of the spring arm


44


therebetween relative to the tine in the forward and rearward directions as the tine flexes and moves up and down during insertion and removal of the plug


18


or a legacy plug into or from the receptacle


16


. While some forward-rearward sliding of the head portion


45


relative to the tine


14


does occur, because of the second contact portion


47


is located at the downward bend of the tine


14


, the second contact portion


47


and head portion


45


form somewhat of a cup and ball socket with the head portion of the spring arm


44


captured in a recess or pocket defined by the deepest portion of the cupped trough of the second contact portion of the tine at about the peak of the bend in the tine.




This arrangement essentially positions the head portion


45


at the free end of the spring arm


44


in a longitudinally extending groove of the tine


14


to restrain lateral movement of the spring arm head portion while allowing some longitudinal movement; however, the bend of the tine causes the head portion to nest in the deepest portion of the cupped trough which tends to retain the head portion therein and cause the head portion to move with a rolling or rotational movement in response to most forward-rearward forces on the spring arm. If the forward-rearward force on the spring arm


44


is sufficiently large to dislodge the head portion


45


from the deepest portion of the cupped tough, the head portion can longitudinally slide along the trough between the left and right side skirts restrained against lateral movement relative to the tine. This arrangement provides a more positive engagement of the spring arm and the tine.




While the present invention is illustrated and discussed with respect to a Category 6 jack, it should be understood that the invention is useful for many style jacks, including but not limited to Category 3, Category 5, Category 5e and other telecommunication and non-telecommunication jacks, and that the jacks need not utilize a printed circuit board mounting for the tines


14


, spring assembly


32


or other components or utilize a printed circuit board at all.




From the foregoing it will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without deviating from the spirit and scope of the invention. Accordingly, the invention is not limited except as by the appended claims.



Claims
  • 1. A connector jack, usable with a plug having a plurality of plug contacts, the jack comprising:a body having a receptacle sized and configured to receive the plug therein; a circuit board positioned adjacent to the receptacle; a plurality of contact tines, each having a first end fixedly attached to the circuit board, a second free end and a contact portion between the first and second ends, the tine contact portions being positioned within the receptacle to be contacted by a corresponding one of the plug contacts and moved in response thereto in a first direction as the plug is inserted into the receptacle, each tine being sufficiently resilient to produce a first force on the tine contact portion against the corresponding plug contact in response to having been moved in the first direction, the tine contact portion of each tine having a tine contact first portion and a tine contact second portion, the tine contact first portion being positioned for contact by the corresponding one of the plug contacts when the plug is inserted into the receptacle; and a plurality of resilient, non-conductive elongated spring arms, each having an independently movable spring member portion within the receptacle positioned adjacent to a corresponding one of the tine contact portions to be engaged by the corresponding tine contact portion when moved in the first direction by the corresponding plug contact as the plug is inserted into the receptacle, each spring arm being configured for the spring member portion thereof to apply a second force on the corresponding tine contact portion against the corresponding plug contact in response to having been moved in the first direction to produce a contact force between the corresponding tine contact portion and plug contact substantially equal to the sum of the first and second forces and to assist return movement of the corresponding tine contact portion in a second direction opposite the first direction when the plug is removed from the receptacle, the spring member portion of each spring arm having a spring engagement portion, the tine contact second portion being positioned for engagement with the spring engagement portion, the tine contact second portion including a pair of lateral members spaced apart sufficiently to receive and retain therebetween the spring engagement portion to limit lateral movement thereof when the tine contact second portion is in engagement with the spring engagement portion.
  • 2. The connector jack of claim 1 wherein the tine contact second portion is elongated and the lateral members extend longitudinally along at least a portion of the tine contact second portion and define a laterally limited, longitudinally extending space therebetween, the space between the lateral members being substantially unobstructed to permit sliding movement of the spring engagement portion through the space as the tine is moved.
  • 3. The connector jack of claim 1 wherein the tine contact first portion is positioned between the first and second ends of the tine, and the tine contact second portion is positioned between the tine contact first portion and the first end of the tine.
  • 4. The connector jack of claim 1 wherein the spring engagement member portion is a free end portion of the spring arm.
  • 5. A connector jack, usable with a plug having a plurality of plug contacts, the jack comprising:a body having a receptacle sized and configured to receive the plug therein; a circuit board positioned adjacent to the receptacle; a plurality of contact tines, each having a first end fixedly attached to the circuit board, a second free end and a contact portion between the first and second ends, the tine contact portions being positioned within the receptacle to be contacted by a corresponding one of the plug contacts and moved in response thereto in a first direction as the plug is inserted into the receptacle, each tine being sufficiently resilient to produce a first force on the tine contact portion against the corresponding plug contact in response to having been moved in the first direction, the tine contact portion of each tine having a tine contact first portion and a tine contact second portion, the tine contact first portion being positioned for contact by the corresponding one of the plug contacts when the plug is inserted into the receptacle; and a plurality of resilient, non-conductive elongated spring arms, each having an independently movable spring member portion within the receptacle positioned adjacent to a corresponding one of the tine contact portions to be engaged by the corresponding tine contact portion when moved in the first direction by the corresponding plug contact as the plug is inserted into the receptacle, each spring arm being configured for the spring member portion thereof to apply a second force on the corresponding tine contact portion against the corresponding plug contact in response to having been moved in the first direction to produce a contact force between the corresponding tine contact portion and plug contact substantially equal to the sum of the first and second forces and to assist return movement of the corresponding tine contact portion in a second direction opposite the first direction when the plug is removed from the receptacle, the spring member portion of each spring arm having a spring engagement portion, the tine contact second portion being positioned for engagement with the spring engagement portion, the tine contact second portion having a recess sized to capture the spring engagement portion to restrict lateral movement of the spring engagement portion.
  • 6. The connector jack of claim 5 wherein the tine contact second portion of each tine has a bend therein at least in part forming the recess.
  • 7. The connector jack of claim 6 wherein the tine contact second portion includes a pair of lateral members spaced apart sufficiently to receive and retain therebetween the spring engagement portion to limit lateral movement thereof when the tine contact second portion is in engagement with the spring engagement portion, the lateral members at least in part forming the recess.
  • 8. The connector jack of claim 7 wherein the tine contact second portion is elongated and the lateral members extend longitudinally along at least a portion of the tine contact second portion and define a laterally limited, longitudinally extending space therebetween, the space between the lateral members being substantially unobstructed to permit sliding movement of the spring engagement portion through the space as the tine contact is moved.
  • 9. The connector jack of claim 5 wherein the spring engagement member portion is a free end portion of the spring arm.
  • 10. The connector jack of claim 5 wherein the spring engagement member portion is a rounded, free end portion of the spring arm.
  • 11. A connector jack, usable with a plug having a plurality of plug contacts, the jack comprising:a body having a receptacle sized and configured to receive the plug therein; a plurality of contact tines extending within the receptacle with each in position for contact by a corresponding one of the plug contacts and movement in response thereto from a first position to a second position when the plug is in the receptacle, each contact tine having a tine contact first portion and a tine contact second portion, the tine contact first portion being positioned for contact by the corresponding one of the plug contacts when the plug is in the receptacle; and a plurality of resilient spring members extending within the receptacle and positioned adjacent to a corresponding one of the contact tines to be engaged by the corresponding contact tine when moved from the first position to the second position by the corresponding plug contact when the plug is in the receptacle, each spring member being configured to apply a force against the corresponding contact tine in a direction from the second position toward the first position to produce a contact force between the corresponding contact tine and plug contact when the plug is in the receptacle, each spring member having a spring engagement portion, the tine contact second portion being positioned for engagement with the spring engagement portion, the tine contact second portion including a pair of lateral members spaced apart sufficiently to receive and retain therebetween the spring engagement portion to limit lateral movement thereof when the tine contact second portion is in engagement with the spring engagement portion.
  • 12. The connector jack of claim 11 wherein the tine contact second portion is elongated and the lateral members extend longitudinally along at least a portion of the tine contact second portion and define a laterally limited, longitudinally extending space therebetween, the space between the lateral members being substantially unobstructed to permit sliding movement of the spring engagement portion through the space as the contact tine is moved.
  • 13. The connector jack of claim 11 wherein the contact tine has a first end and a free second end, the tine contact first portion being positioned between first and second ends of the contact tine, and the tine contact second portion being positioned between the tine contact first portion and the first end of the contact tine.
  • 14. The connector jack of claim 11 wherein the spring engagement member portion is a free end portion of the spring member.
  • 15. A connector jack, usable with a plug having a plurality of plug contacts, the jack comprising:a body having a receptacle sized and configured to receive the plug therein; a plurality of contact tines extending within the receptacle with each in position for contact by a corresponding one of the plug contacts and movement in response thereto from a first position to a second position when the plug is in the receptacle, each contact tine having a tine contact first portion and a tine contact second portion, the tine contact first portion being positioned for contact by the corresponding one of the plug contacts when the plug is in the receptacle; and a plurality of resilient spring members extending within the receptacle and positioned adjacent to a corresponding one of the contact tines to be engaged by the corresponding contact tine when moved from the first position to the second position by the corresponding plug contact when the plug is in the receptacle, each spring member being configured to apply a force against the corresponding contact tine in a direction from the second position toward the first position to produce a contact force between the corresponding contact tine and plug contact when the plug is in the receptacle, each spring member having a spring engagement portion, the tine contact second portion being positioned for engagement with the spring engagement portion, the tine contact second portion having a recess sized to capture the spring engagement portion to restrict lateral movement of the spring engagement portion.
  • 16. The connector jack of claim 15 wherein the tine contact second portion of each contact tine has a bend therein at least in part forming the recess.
  • 17. The connector jack of claim 16 wherein the tine contact second portion includes a pair of lateral members spaced apart sufficiently to receive and retain therebetween the spring engagement portion to limit lateral movement thereof when the tine contact second portion is in engagement with the spring engagement portion, the lateral members at least in part forming the recess.
  • 18. The connector jack of claim 17 wherein the tine contact second portion is elongated and the lateral members extend longitudinally along at least a portion of the tine contact second portion and define a laterally limited, longitudinally extending space therebetween, the space between the lateral members being substantially unobstructed to permit sliding movement of the spring engagement portion through the space as the contact tine is moved.
  • 19. The connector jack of claim 15 wherein the spring engagement member portion is a free end portion of the spring member.
  • 20. The connector jack of claim 15 wherein the spring engagement member portion is a rounded, free end portion of the spring member.
  • 21. The connector jack of claim 15 wherein each of the contact tines has a first end supported by a support member, a second free end and a contact portion between the first and second ends positioned to be contacted by a corresponding one of the plug contacts.
  • 22. The connector jack of claim 15 wherein each spring member is configured to apply the force against the corresponding contact tine when the corresponding contact tine is in the second position in a sufficient amount to at least assist in moving the corresponding contact tine to the first position when the plug is removed from the receptacle.
  • 23. A connector jack, usable with a plug having a plurality of plug contacts, the jack comprising:a body having a receptacle sized and configured to receive the plug therein; a plurality of contact tines, each having a contact portion within the receptacle positioned to be engaged by a correspondingly positioned ones of the plug contacts when the plug is inserted into the receptacle, the tine contact portion of each contact tine having a tine contact first portion and a tine contact second portion, the tine contact first portion being positioned for contact by the corresponding one of the plug contacts when the plug is inserted into the receptacle; and a plurality of resilient spring members, each configured to apply a reaction force to one of the contact tines when engaged by the correspondingly positioned plug contact in a direction to generate a supplemental contact force between the contact tine and the correspondingly positioned plug contact, each spring member having a spring engagement portion, the tine contact second portion being positioned for engagement with the spring engagement portion, the tine contact second portion including a pair of lateral members spaced apart sufficiently to receive and retain therebetween the spring engagement portion to limit lateral movement thereof when the tine contact second portion is in engagement with the spring engagement portion.
  • 24. The connector jack of claim 23 wherein the tine contact second portion is elongated and the lateral members extend longitudinally along at least a portion of the tine contact second portion and define a laterally limited, longitudinally extending space therebetween, the space between the lateral members being substantially unobstructed to permit sliding movement of the spring engagement portion through the space as the contact tine is moved.
  • 25. The connector jack of claim 23 wherein the contact tine has a first end and a free second end, the tine contact first portion being positioned between first and second ends of the contact tine, and the tine contact second portion being positioned between the tine contact first portion and the first end of the contact tine.
  • 26. The connector jack of claim 23 wherein the spring engagement member portion is a free end portion of the spring member.
  • 27. A connector jack, usable with a plug having a plurality of plug contacts, the jack comprising:a body having a receptacle sized and configured to receive the plug therein; a plurality of contact tines, each having a contact portion within the receptacle positioned to be engaged by a correspondingly positioned ones of the plug contacts when the plug is inserted into the receptacle, the tine contact portion of each contact tine having a tine contact first portion and a tine contact second portion, the tine contact first portion being positioned for contact by the corresponding one of the plug contacts when the plug is inserted into the receptacle; and a plurality of resilient spring members, each configured to apply a reaction force to one of the contact tines when engaged by the correspondingly positioned plug contact in a direction to generate a supplemental contact force between the contact tine and the correspondingly positioned plug contact, each spring member having a spring engagement portion, the tine contact second portion being positioned for engagement with the spring engagement portion, the tine contact second portion having a recess sized to capture the spring engagement portion to restrict lateral movement of the spring engagement portion.
  • 28. The connector jack of claim 27 wherein the tine contact second portion of each contact tine has a bend therein at least in part forming the recess.
  • 29. The connector jack of claim 28 wherein the tine contact second portion includes a pair of lateral members spaced apart sufficiently to receive and retain therebetween the spring engagement portion to limit lateral movement thereof when the tine contact second portion is in engagement with the spring engagement portion, the lateral members at least in part forming the recess.
  • 30. The connector jack of claim 29 wherein the tine contact second portion is elongated and the lateral members extend longitudinally along at least a portion of the tine contact second portion and define a laterally limited, longitudinally extending space therebetween, the space between the lateral members being substantially unobstructed to permit sliding movement of the spring engagement portion through the space as the contact tine is moved.
  • 31. The connector jack of claim 27 wherein the spring engagement member portion is a free end portion of the spring member.
  • 32. The connector jack of claim 27 wherein the spring engagement member portion is a rounded, free end portion of the spring member.
  • 33. The connector jack of claim 27 wherein each of the contact tines has a first end supported by a support member and a second free end with the contact portion located between the first and second ends in a position to be engaged by the correspondingly positioned one of the plug contacts when the plug is inserted into the receptacle.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part of U.S. patent aplication Ser. No. 10/261,165, filed Sep. 27, 2002, now U.S. Pat. No. 6,641,443 currently pending.

US Referenced Citations (9)
Number Name Date Kind
5299956 Brownell et al. Apr 1994 A
5310363 Brownell et al. May 1994 A
5425658 White Jun 1995 A
5431584 Ferry Jul 1995 A
5470244 Lin et al. Nov 1995 A
5513065 Caveney et al. Apr 1996 A
5586914 Foster et al. Dec 1996 A
6409547 Reede Jun 2002 B1
6554653 Henneberger Apr 2003 B2
Continuation in Parts (1)
Number Date Country
Parent 10/261165 Sep 2002 US
Child 10/662042 US