The present application is related to U.S. patent application Ser. Nos. 12/474,568, 12/474,587, 12/474,605, 12/474,545, 12/474,505, 12/474,772, 12/474,626, and 12/474,674, each titled “Electrical Connector System,” each filed May 29, 2009, and each claiming priority to U.S. Provisional Pat. App. No. 61/200,955, filed Dec. 5, 2009 and U.S. Provisional Pat. App. No. 61/205,194, filed Jan. 16, 2009, the entirety of each of which is hereby incorporated by reference.
Backplane connector systems are typically used to connect a first substrate, such as a printed circuit board, in a parallel or perpendicular relationship with a second substrate, such as another printed circuit board. As the size of electronic components is reduced and electronic components generally become more complex, it is often desirable to fit more components in less space on a circuit board or other substrate. Consequently, it has become desirable to reduce the spacing between electrical terminals within backplane connector systems and to increase the number of electrical terminals housed within backplane connector systems. Accordingly, it is desirable to develop backplane connector systems capable of operating at increased speeds, while also increasing the number of electrical terminals housed within the backplane connector system.
An electrical connector system may include a plurality wafer assemblies that engage with a substrate. In one implementation, each wafer assembly includes a first housing and a second housing configured to mate with the first housing. The first housing defines a plurality of projections extending from an edge of the first housing at a mounting end of the wafer assembly. Similarly, the second housing defines a plurality of projections extending from an edge of the second housing at the mounting end of the wafer assembly. At least a portion of a projection of the plurality of projections of the first housing and at least a portion of a projection of the plurality of projections of the second housing are dimensioned to fit into corresponding holes in a substrate when the first housing and the second housing are engaged with the substrate.
In another implementation, a wafer assembly is provided that includes a housing that defines a plurality of electrical contact channels and a plurality of projections extending from an edge of the housing at a mounting end of the wafer assembly. An array of electrical contacts of the wafer assembly is positioned substantially within the plurality of electrical contact channels. Each electrical contact of the array of electrical contacts defines a signal substrate engagement element extending past the edge of the housing at the mounting end of the wafer assembly. At least a portion of a first projection of the plurality of projections is dimensioned to fit into a corresponding hole in a substrate when the housing is engaged with the substrate. The first projection is positioned on the housing to block a line-of-sight between a first signal substrate engagement element of the array of electrical contacts and a second signal substrate engagement element of the array of electrical contacts.
In a further implementation, an electrical connector system includes a plurality of wafer assemblies. Each wafer assembly includes a first housing, a first array of electrical contacts, a second housing, and a second array of electrical contacts. The electrical connector system also includes an organizer positioned at the mounting end of the plurality of wafer assemblies. A plurality of projections of the first housing and a plurality of projections of the second housing are dimensioned to pass through apertures of the organizer and into corresponding holes in a substrate when the first housing and the second housing are engaged with the substrate.
Other systems, methods, features and advantages will be, or will become, apparent to one with skill in the art upon examination of the following figures and detailed description.
The present disclosure is directed to backplane connector systems that connect with one or more substrates. The backplane connector systems may be capable of operating at high speeds (e.g., up to at least about 25 Gbps), while in some implementations also providing high pin densities (e.g., at least about 50 pairs of electrical connectors per inch). In one implementation, as shown in
The wafer housing 208 serves to receive and position multiple wafer assemblies 210 adjacent to one another within the electrical connector system 202. In one implementation, the wafer housing 208 engages the wafer assemblies 210 at the mating end 206. One or more apertures in the wafer housing 208 are dimensioned to allow mating connectors extending from the wafer assemblies 210 to pass through the wafer housing 208 so that the mating connectors may be connected with corresponding mating connectors associated with a substrate or another mating device, such as the header modules described in U.S. patent application Ser. No. 12/474,568.
The wafer assemblies 210 serve to provide an array of electrical paths between multiple substrates. The electrical paths may be signal paths, power transmission paths, or ground potential paths. In the implementation shown in
In the implementation of
The arrays of electrical contacts 216 and 218 of the wafer assembly 210 may include a series of substrate engagement elements, such as electrical contact mounting pins 224 shown in
When the first array of electrical contacts 216 is positioned substantially within the plurality of channels 223 of the first housing 214 and the second array of electrical contacts 218 is positioned substantially within the plurality of channels of the second housing 220, each electrical contact of the first array of electrical contacts 216 may be positioned adjacent to an electrical contact of the second array of electrical contacts 218. In some implementations, the first and second arrays of electrical contacts 216 and 218 are positioned in the plurality of channels such that a distance between adjacent electrical contacts is substantially the same throughout the wafer assembly 210. Together, the adjacent electrical contacts of the first and second arrays of electrical contacts 216 and 218 form a series of electrical contact pairs. In some implementations, the electrical contact pairs may be differential pairs of electrical contacts. For example, the electrical contact pairs may be used for differential signaling.
In some implementations, for each electrical contact pair, the electrical contact of the first array of electrical contacts 216 mirrors the adjacent electrical contact of the second array of electrical contacts 218. Mirroring the electrical contacts of the electrical contact pair may provide advantages in manufacturing as well as column-to-column consistency for high-speed electrical performance, while still providing a unique structure in pairs of two columns.
The first and second housings 214 and 220 of the wafer assembly 210 may be formed to have a conductive surface. For example, the first and second housings 214 and 220 may be formed as plated plastic ground shell housings. In some implementations, each of the first and second housings 214 and 220 comprises a plated plastic or diecast ground wafer, such as tin (Sn) over nickel (Ni) plated or a zinc (Zn) die cast. In other implementations, the first and second housings 214 and 220 may comprise an aluminum (Al) die cast, a conductive polymer, a metal injection molding, or any other type of metal.
The first and second arrays of electrical contacts 216 and 218 of the wafer assembly 210 may be formed from a conductive material. In some implementations, the first and second arrays of electrical contacts 216 and 218 comprise phosphor bronze and gold (Au) or tin (Sn) over nickel (Ni) plating. In other implementations, the first and second arrays of electrical contacts 216 and 218 may comprise any copper (Cu) alloy material. The platings could be any noble metal such as palladium (Pd) or an alloy such as palladium-nickel (Pd—Ni) or gold (Au) flashed palladium (Pd) in the contact area, tin (Sn) or nickel (Ni) in the mounting area, and nickel (Ni) in the underplating or base plating.
As shown in
Referring to
In one implementation, as shown in
The projections 222 shown in
In one implementation, the projections 222 may be formed as integral portions of the housings 214 and 220. For example, a mold used to form the housings 214 and 220 may include portions dimensioned to form the projections 222. Therefore, the projections 222 may have a similar construction, and be made from similar materials, as the housings 214 and 220. As one example, the projections 222 may be molded plastic projections with conductive platings. As another example, the projections 222 may be formed from solid metal or another conductive material. In some implementations, the projections 222 are formed separately from the housings 214 and 220 of the wafer assembly 210, and then attached to the housings 214 and 220.
Referring to
In one implementation, the plurality of projections 222 of the first housing 214 are positioned on the first housing 214 to block a line-of-sight between each adjacent pair of signal substrate engagement elements, such as the electrical contact mounting pins 224, in the first array of electrical contacts 216. Similarly, the plurality of projections 222 of the second housing 220 may be positioned on the second housing 220 to block a line-of-sight between each adjacent pair of signal substrate engagement elements, such as the electrical contact mounting pins 224, in the second array of electrical contacts 218.
When the wafer assemblies 210 are mounted to a substrate, such as a printed circuit board, the projections 222 extend through the organizer 702 and contact the substrate. By extending projections 222 from the housings of the wafer assemblies 210 to the substrate, the projections 222 may provide shielding to the electrical contact mounting pins of the arrays of electrical contacts 216 and 218 as they pass through the organizer 702.
In some implementations, the shoulder portion 604 of the projections 222 extending from the first and/or second housings 214 and 220 are flush with the organizer 702, as shown in
Referring to
While various embodiments of the invention have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the invention. Accordingly, the invention is not to be restricted except in light of the attached claims and their equivalents.
This application is a continuation-in-part of U.S. patent application Ser. No. 12/474,674 (still pending), filed May 29, 2009, which claims priority to U.S. Provisional Pat. App. No. 61/200,955, filed Dec. 5, 2008, and claims priority to U.S. Provisional Pat. App. No. 61/205,194, filed Jan. 16, 2009, the entirety of each of these applications is hereby incorporated by reference.
Number | Name | Date | Kind |
---|---|---|---|
3783433 | Kurtz et al. | Jan 1974 | A |
5882227 | Neidich | Mar 1999 | A |
6506076 | Cohen et al. | Jan 2003 | B2 |
6676450 | Schroll | Jan 2004 | B2 |
6709294 | Cohen et al. | Mar 2004 | B1 |
6808414 | Spiegel et al. | Oct 2004 | B2 |
6843687 | McGowan et al. | Jan 2005 | B2 |
6899566 | Kline et al. | May 2005 | B2 |
6932626 | Costello et al. | Aug 2005 | B2 |
7101191 | Benham et al. | Sep 2006 | B2 |
7163421 | Cohen et al. | Jan 2007 | B1 |
7207807 | Fogg | Apr 2007 | B2 |
7217889 | Parameswaran et al. | May 2007 | B1 |
7335063 | Cohen et al. | Feb 2008 | B2 |
7371117 | Gailus | May 2008 | B2 |
7381092 | Nakada | Jun 2008 | B2 |
20030022555 | Vicich et al. | Jan 2003 | A1 |
20090011642 | Amleshi et al. | Jan 2009 | A1 |
Number | Date | Country | |
---|---|---|---|
20100144204 A1 | Jun 2010 | US |
Number | Date | Country | |
---|---|---|---|
61205194 | Jan 2009 | US | |
61200955 | Dec 2008 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 12474674 | May 2009 | US |
Child | 12648700 | US |