The subject matter herein relates generally to electrical connectors and more particularly to electrical connectors that use compensation components to enhance electrical performance.
Electrical connectors that are commonly used in telecommunication systems provide an interface between successive runs of cables and/or between cables and electronic devices in such systems. Some of such electrical connectors, such as modular jacks, are configured to be joined faith a mating plug and include a contact sub-assembly having a plurality of mating contacts. The mating contacts are arranged according to a known industry standard such as Electronics Industries Alliance/Telecommunications Industry Association (“EIA/TIA”)-568. Each of the mating contacts of the contact sub-assembly includes a mating interface that engages a corresponding electrical contact of the mating plug at a mating end portion of the contact sub-assembly. The contact sub-assembly may also include a plurality of wire terminating contacts at a wire terminating end portion of the contact sub-assembly. The wire terminating contacts may be electrically connected to the mating contacts via a circuit board. Connectors such as those described above have traditionally been used for data transmission. The performance of such electrical connectors used for data transmission may be negatively affected by, for example, near-end crosstalk (NeXT) generated by the mated plug and jack interface.
To compensate for the crosstalk, some known techniques have focused on arranging the mating contacts within a housing of the electrical connector to provide desired effects. However, controlled positioning of the mating contacts is difficult to achieve in manufacture or assembly and the electrical connectors tend to have a high amount of variation between different electrical connectors. Other known techniques for compensating for crosstalk include providing a printed circuit board (PCB) that electrically connects the mating and wire terminating contacts with compensation traces that are electrically connected to the mating contacts. However, the compensation traces electrically connect to the mating contacts at end portions thereof that are engaged with the PCB. As the end portions of the mating contacts are located a distance away from the mating interface, there is an electrical delay between the sources of crosstalk and the compensation traces. Such an electrical delay may increase the amount of crosstalk experienced by the electrical connector, thereby reducing the effectiveness that the NeXT compensation stage will cancel out the NeXT loss generated by the mated plug and jack interface.
Thus, a need remains for an electrical connector having a reduced amount of crosstalk relative to at least some other known electrical connectors.
In one embodiment, an electrical connector is provided that includes a housing and a plurality of electrical mating contacts held within the housing. Each of the mating contacts extends from a first end portion to a second end portion. Each of the mating contacts has an intermediate portion extending between the first and second end portions. An electrical compensation component is held within the housing. The electrical compensation component includes a circuit board. The electrical compensation component is electrically connected to at least one of the mating contacts at a location along the intermediate portion that is spaced a distance from the first and second end portions.
In another embodiment, an electrical connector is provided that includes a housing and a plurality of mating contacts held within the housing. Each of the mating contacts extends from a first end portion to a second end portion. Each of the mating contacts has an intermediate portion extending between the first and second end portions. A base is held within the housing and at least partially supports the mating contacts. The base includes a plurality of channels that each receives the first end portion of a corresponding one of the mating contacts. A second circuit board is engaged with the second end portion of each of the mating contacts. An electrical compensation component is held within the housing and includes a first circuit board. The electrical compensation component is electrically connected to at least one of the mating contacts at a location along the intermediate portion that is spaced a distance from the first end portion, the second end portion, the second circuit board, and the corresponding channel. In another embodiment, an electrical connector is provided that includes a housing and a plurality of electrical mating contacts held within the housing. Each of the mating contacts extends from a first end portion to a second end portion. A second circuit board is engaged with the second end portion of each of the mating contacts. An electrical compensation component is held within the housing and includes a first circuit board. The electrical compensation component is electrically connected to at least one of the mating contacts at a location along a signal path of the electrical contact that is spaced a distance from the second circuit board.
The connector 100 includes a housing 102 extending between a mating end portion 104 and a loading end portion 106. A cavity 108 extends between the mating end portion 104 and the loading end portion 106. The cavity 108 receives the mating plug through the mating end portion 104. The connector 100 includes a contact sub-assembly 110 received within the housing 102 through the loading end portion 106 of the housing 102. In the illustrated embodiment, the contact sub-assembly 110 is secured to the housing 102 via one or more tabs 112. The contact sub-assembly 110 extends between a mating end portion 114 and a wire terminating end portion 116, and is held within the housing 102 such that the mating end portion 114 of the contact sub-assembly 110 is positioned proximate the mating end portion 104 of the housing 102. The wire terminating end portion 116 extends outward, or rearward, from the loading end portion 106 of the housing 102. The contact sub-assembly 110 includes a plurality of electrical mating contacts 118. As will be described below with reference to
The contact sub-assembly 110 includes a plurality of wire terminating contacts 122 (shown in
A base 126 extends between the mating end portion 114 of the contact sub-assembly 110 and the circuit board 124. The mating contacts 118 are supported by the base 126. In the illustrated embodiment a plurality of parallel channels 128 extends rearward from the mating end portion 114. At least a portion of an end portion 154 (more clearly shown in
The electrical connector 100 includes at least one electrical compensation component 132 that is configured to electrically connect to at least some of the mating contacts 118. As will be described in more detail below, the electrical compensation component 132 is configured to facilitate controlling the electrical performance of the electrical connector 100.
The circuit board 138 includes one or more compensation elements (not shown) that provide electrical compensation for controlling electrical interactions, such as, but not limited to, by inductive and/or capacitive coupling. The compensation element(s) of the circuit board 138 may be any suitable element that provides the desired electrical compensation, such as, but not limited to, one or more traces on one or more exterior surfaces of the circuit board 138, one or more traces embedded within the circuit board 138, and/or the like. Optionally the compensation elements may be arranged in predetermined orientations to provide compensation or electrical interactions therebetween. The compensation element(s) may be arranged in any suitable arrangement relative to each other, the circuit board 138, the mating contacts 118, and/or the like that provides the desired electrical compensation. The type, number, arrangement, and the like of the compensation element(s), the manner in which the compensation component 132 provides the compensation, and the compensation provided is known in the art and will not be described in further detail herein.
The compensation contacts 140 electrically connect some or all of the mating contacts 118 to corresponding compensation elements of the circuit board 138. The compensation contacts 140 may each be electrically connected to the circuit board 138 using any suitable structure, means, and/or the like that enables the compensation contacts 140 to function as described herein. In the illustrated embodiment, an end portion 142 of each of the compensation contacts 140 electrically and mechanically connects to the circuit board 138 through a corresponding via 144 of the circuit board 138. In addition or alternative to the vias 144, one or more of the compensation contacts 140 may electrically connect to the circuit board using surface mounting. In an exemplary embodiment using the vias 144, the compensation contacts 140 are electrically connected to the corresponding compensation elements through engagement with an electrically conductive material (not shown) on surfaces 146 of the circuit board 138 that define the vias 144. Additionally or alternatively (whether or not the vias 144 are used), the end portion 142 of one or more of the compensation contacts 140 may directly engage the corresponding compensation element(s) of the circuit board 138 and/or may engage an electrically conductive material that is adjacent the corresponding via 144 and that is electrically connected to the corresponding compensation element(s). In addition or alternative to engagement (whether or not the vias 144 are used), solder and/or any other suitable structure, means, and/or the like may optionally be used to form some or all of the electrical connections described in this paragraph. In the illustrated embodiment, the end portions 142 of each of the compensation contacts 140 mechanically connect to the circuit board 138 through an interference fit with the corresponding via 144. In addition or alternative, solder or any other suitable structure, means, and/or the like may be used to mechanically connect one or more of the compensation contacts 140 to the circuit board 138. The compensation contacts 140 may each by any suitable type of electrical contact, having any suitable structure, geometry shape, size, and/or the like that enables the compensation contact 140 to function as described herein.
As will be described in more detail below, the housing 136 holds the circuit board and electrical contact assembly 134 within the cavity 108 (
In the illustrated embodiment, the end portions 156 of each of the mating contacts 118 are electrically and mechanically connected to the circuit board 124 by vias 160 within the circuit board 124, for example similar to that described above with respect to the compensation contacts 140 and the circuit board 138. Additionally or alternatively the end portions 156 of the mating contacts 118 may be electrically and/or mechanically connected to the circuit board 124 using any other suitable structure, means, and/or the like, for example similar to that described above with respect to the compensation contacts 140 and the circuit board 138.
As describe above, the housing 136 holds the circuit board and electrical contact assembly 134 within the cavity 108 of the electrical connector housing 102. Although the housing 136 may hold the circuit board and electrical contact assembly 134 within the cavity 108 using any suitable structure, means, and/or the like, in the illustrated embodiment the housing 136 includes a plurality of openings 161 that each receives an end portion 162 of a corresponding one of the wire terminating contacts 122. The end portions 162 are secured within the openings 161 using an interference fit in the illustrated embodiment. In the illustrated embodiment, the circuit board 138 is approximately rectangular in shape, is held within the housing 102 such that an end portion 163 of the circuit board 138 is located proximate the intermediate portions 158 of each of the mating contacts 118, and is oriented approximately vertically within the housing 102 such that a length L5 of the circuit board 138 extends in a direction approximately perpendicular to a length L6 of the base 126. Alternatively, the circuit board 138 may have other shapes, positions, locations, orientations and/or the like that enable the compensation component 132 to function as described herein.
When the circuit board and electrical contact assembly 134 is held within the cavity 108, the end portion 152 of each of the compensation contacts 140 is engaged with, and thereby electrically connected to, a selected one of the mating contacts 118. Each compensation contact 140 may engage any of the mating contacts 118 to provide a desired electrical compensation. Moreover, any number and/or combination of the mating contacts 118 may be electrically connected to the circuit board 138, via any number of the compensation contacts 140, to provide a desired electrical compensation. Referring to
Referring again to
The location along the intermediate portion 158 that each compensation contact 140 engages the corresponding mating contact 118 may be selected to provide a desired level of electrical compensation and/or to reduce an electrical delay between the source(s) of crosstalk and the compensation component 132. In some embodiments, the end portion 152 of each compensation contact 140 engages the corresponding mating contact 118 at a location along the intermediate portion 158 that is within approximately 6.50 millimeters of the mating interface 120. Moreover, in some embodiments, the end portion 152 of a compensation contact 140 engages the corresponding mating contact 118 at a location along the intermediate portion 158 that is within approximately 1.90 millimeters of a crossover portion (such as, but not limited to, the crossover portions 164 and/or 166).
In addition to the compensation component 132, the electrical connector 100 may include other compensation components. For example, the circuit board 124 may optionally include one or more compensation elements (not shown) and/or the base 126 may optionally hold a circuit board 168 (such as, but not limited to, a printed circuit board (PCB)) that includes one or more compensation elements (not shown) and that is electrically connected to the end portion 154 of some or all of the mating contacts 118, as can be seen in
The embodiments described herein provide an electrical connector that may have a reduced amount of crosstalk relative to at least some other known electrical connectors.
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means—plus-function format and are not intended to be interpreted based on 35 U.S.C. §112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
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