The present application generally relates to electrical connectors and more specifically to a conduit adapter for an electrical connector.
Data racks may receive power via a receptacle mounted in a metallic box. The receptacle is electrically connected to the data racks via conductor wire fed into the box through a conduit connected with the box. The receptacle is connected to the conduit by a conduit fitting assembly or adapter. The receptacle is configured to receive a male connector or plug to electrically connect the data racks with a power source. The connection may transmit up to 50 amperes of current to the data racks, although similar connectors may transmit more or less current. For safety, the connection often must be liquid-tight. The conduit is typically a liquid-tight metallic conduit, and is connected with the receptacle via a fitting. The fitting is often liquid-tight to prevent water from entering the box at the connection between the conduit and the box.
Alternatively, the plug may be connected with a female connector including a female connector body connected with a flexible conduit. The connector may selectively receive the plug to electrically connect the data racks with the power source. However, neither the plug nor the female connector includes a fitting assembly for connecting with a liquid-tight flexible metallic conduit.
In one aspect, an electrical connector for securing a conduit including an electrical conductor includes a housing, an electrical contact, and a conduit fitting assembly for securing the conduit relative to the housing. The housing defines a cavity and an aperture in communication with the cavity, and the aperture is configured to receive the conduit. The electrical contact is supported by the housing and configured to be in electrical communication with the electrical conductor. The conduit fitting assembly threadably engages the housing.
In another aspect, an electrical connection assembly includes a male connector, a female connector, and a conduit fitting assembly. The male connector includes a first housing and a blade contact supported by the housing to extend axially from the housing along a first axis. The female connector includes a second housing and a receptacle contact extending axially into the housing along a second axis. The male and female connectors are axially connectable such that the blade contact is received by the receptacle contact and the first and second axes are coaxial. The male and female connectors are relatively rotatable about the first and second axes between an unlocked position in which the male and female connectors may be axially connected and disconnected, and a locked position in which the male connectors are inhibited from axial movement. The conduit fitting assembly connects a conduit to one of the first and second housings. A conductor of the conduit is electrically connected with a corresponding one of the blade contact and the receptacle contact.
In yet another aspect, a method of assembling an electrical connector includes: inserting a ferrule of a conduit fitting assembly into a first portion of a threaded connector of the conduit fitting assembly and an end of a conduit; threading a nut of the conduit fitting assembly on to the second portion of the threaded connector; compressing the end of the conduit onto the ferrule to couple the conduit to the conduit fitting assembly; and coupling a first portion of a threaded connector of the conduit fitting assembly to a housing via an aperture defined in the housing.
Other aspects will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. Use of “including” and “comprising” and variations thereof as used herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Use of “consisting of” and variations thereof as used herein is meant to encompass only the items listed thereafter and equivalents thereof. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings.
With reference to
With reference to
With reference to
With continued reference to
Each latch member 106 includes a raised portion 114 and a recessed portion 118. Each latch member 106 is also adjacent and engages an associate recess 110 positioned along an edge of at least one of the housing portions (e.g., the front housing portion 26). Each latch member 106 is pivotable between a first, locking position, in which the raised portion 114 is received in the recess 110 (see
With reference to
With reference to
The nut 138 has cavity threads corresponding to threads on the first threaded portion 166 of the threaded connecting member 150. In the illustrated embodiment, the nut 138 has a hexagonal outer profile that may be rotatable manually or by a standard wrench. In some embodiments, the nut 138 may have a gripping profile conducive to manually tightening the nut 138, such as the compression nut 138a illustrated in
The second threaded portion 170 of the threaded connecting member 150 has threads corresponding to threads of the conduit aperture 58 in the rear housing portion 30. As best illustrated in
In some embodiments, the conduit fitting assembly 18 may be a non-metallic conduit fitting assembly 18a, as shown in
The connector 10 may be coupled with a female connector 10b (
As shown in
Similar to the blade contacts of the male connector 10, conductors fed into the cavity 50b of the female connector 10b are electrically connected to the receptacle contacts. Accordingly, when the male connector 10 is axially connected to the female connector 10b such that the blade contacts are received in the receptacle passages 218, the conductors of the male and female connectors 10, 10b are electrically connected. Also, in some embodiments a central projection 222 (
As shown in
In the locked position, the detents 86 are received within laterally extending portions of the associated locking channels 82b, and the detents 86b are received in laterally extending portions of the associated locking channels 82. Stated another way, each laterally extending portion is oriented in a plane that is oriented at an oblique angle (e.g., perpendicular) to the axes A such that the male and female connectors 10, 10b are secured from axially movement and disconnection. In the unlocked position, the detents 86 are positioned in axially extending portions of the locking channels 82b and the detents 86b are positioned in axially extending portions of the locking channels 82. In the unlocked position, the detents 86, 86b are permitted to slide axially within portions of the locking channels 82, 82b parallel to the axes A and the male and female connectors 10, 10b may be axially connected and disconnected freely. The locking detents 86, 86b and the locking channels 82, 82b of the male and female connectors 10, 10b provide a bayonet-style connection to secure the male and female connectors 10, 10b together from axial disconnection. In combination, the male and female connectors 10, 10b are an electrical connection assembly for connecting electrical devices (e.g., data racks with a power source).
Instead of a cord clamp assembly, the connector body 14b includes a conduit fitting assembly 18b for connecting a liquid-tight flexible metallic conduit to the connector body 14b similar the male connector 10 of
Although the plug or male connector 10 and the female connector 10b are each described and illustrated as being connectable with each other, each of the connectors 10, 10b may also be electrically and mechanically connectable with a receptacle assembly (not shown) including a box and mounting plate.
During assembly of the connector 10, the conduit 130 is coupled to the rear housing portion 30 by the conduit fitting assembly 18. Specifically, a nut 138 is fed onto the free end of the conduit 130. The first end 178 of the ferrule 146 is inserted into the end of the conduit 130, and the second end 182 of the ferrule 146 is inserted into the first threaded portion 166 of the threaded connecting member 150. The nut 138 is then threaded on to the first threaded portion 166 of the threaded connecting member 150 compressing the gland-ring 142 on to the conduit 130 to compress the conduit 130 on the first end 178 of the ferrule 146. The second threaded portion 170 of the threaded connecting member 150 is threaded into the thread conduit aperture 58 of the rear housing portion 30. This may be prior to or after the first threaded portion 166 is threaded into the nut 138. The gasket 154 is then positioned on the second threaded portion 170 of the threaded connecting member 150 and clamped between the rear wall 54 of the rear housing portion 30 around the conduit aperture 58 and the locknut 158 threaded onto the second threaded portion 170. Assembly of the connector 10 using the conduit fitting assembly 18a of
The conductor wires are fed through the conduit 130 and out the conduit fitting assembly 18 into the cavity 50. An end of the sheath 132 (
To close the cavity 50 of the connector 10 for use, the front housing portion 26 and the rear housing portion 30 are coupled together. Specifically, while each of the latch members 106 are in the unlocking position, the front housing portion 26 is threaded onto the rear housing portion 30. When the recesses 110 in the front housing portion 26 are adjacent the latch members 106, the latch members 106 are pivoted into the locking position to secure the front housing portion 26 to the rear housing portion 30. To open the connector 10 for rewiring or repairs, the latch members 106 are pivoted into the unlocking position, and then the front housing portion 26 and the rear housing portion 30 are unthreaded from one another.
Assembly of a female connector 10b with a conduit fitting assembly similar to the conduit fitting assembly 18 of
Once assembled, the male connector 10 and the female connector 10b can be connected by axially aligning the blade contacts of the male connector 10 with the corresponding receptacle passages 218 of the female connector 10b. The male and female connectors 10, 10b are then axially connected by inserting the corresponding blade contacts into the receptacle passages 218, and the central projection can extend into the central passage 74, such that the front internal portion 34 of the female connector 10b is received within the shroud 42. The locking detents 86, 86b of the male and female connectors 10, 10b are axially received in the corresponding locking channels 82, 82b of the male and female connectors 10, 10b, while in the unlocked position. Once connected, the connectors 10, 10b may be rotated or twisted about the axis A relative to each other into the locked position to secure the male and female connectors 10, 10b from axial disconnection. While connected, the blade contacts 78 are received by the receptacle contacts 214 to form an electrical connection between the conductors of the male connector 10 and the female connector 10b, thereby electrically connecting corresponding electrical devices. The same connection process is utilized when connecting either of the male or female connectors 10, 10b with a corresponding receptacle assembly 238.
In general, a locking connector is provided including a conduit fitting assembly for connecting a liquid-tight conduit to the locking connector. The connector is adapted to connect the liquid-tight conduit and provide advantages over a receptacle assembly. For example, there are fewer components involved in making the connector with the conduit fitting assembly than a corresponding receptacle assembly. There is also more consistency between components of the male and female connectors, so that entirely different parts do not need to be made for the receptacle and the plug.
Although aspects have been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects as described. Various features and advantages are set forth in the following claims.
This application claims the benefit of prior-filed, U.S. Provisional Patent Application No. 62/434,654, filed Dec. 15, 2016, the entire contents of which are incorporated by reference herein.
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Entry |
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Hubbell Wiring Device-Kellems, Metallic Liquidtight Conduit Fittings, publicly available before Dec. 2016 (2 pages). |
Hubbell Wiring Device-Kellems, Twist-Lock Devices 50A, 3 Phase 250V, 3 Pole, 4 Wire Grounding, publicly available before Dec. 2016 (6 pages). |
Number | Date | Country | |
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20180175544 A1 | Jun 2018 | US |
Number | Date | Country | |
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62434654 | Dec 2016 | US |