Electrical connector with grounding system

Information

  • Patent Grant
  • 6343955
  • Patent Number
    6,343,955
  • Date Filed
    Tuesday, July 10, 2001
    23 years ago
  • Date Issued
    Tuesday, February 5, 2002
    22 years ago
Abstract
An electrical connector comprising a housing and electrical contacts connected to the housing. The electrical contacts comprise paired signal and ground contacts, and additional ground contacts. The additional ground contacts are arranged relative to the paired contacts to divide the paired contacts into subdivisions of equal numbers of the paired contacts. The subdivisions and the additional ground contacts are arranged to allow for multiple relative orientation connections of a mating connector.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to electrical connectors and, more particularly, to an electrical connector having center ground contacts.




2. Brief Description of Earlier Developments




U.S. Pat. Nos. 5,429,520 and 5,433,617 disclose electrical connectors having a ground contact plate unit with a general cross shape and a cross-shaped receiving area in a mating electrical connector establishing four quadrants of contacts. It is also known in the connector art for two contacts in an electrical connector to transmit the same signal (but in opposite voltage), such as for high speed signals, wherein the differences between the parallel signals can be compaired or combined with any differences (e.g. noise) being removed. These are generally known as a “differential pair” of contacts. A “single ended” contact generally refers to a single signal contact surrounded by a ground (e.g. a coaxial conductor or pseudo-coaxial arrangement). It is desired to provide electrical connectors with contacts arranged in a symmetrical mating pattern which allows a first connector to be mated with a second connector in various orientations, such as 90° apart. A problem exists with conventional electrical connectors in that they do not allow common electrical connector parts to be used in the manufacture of both an electrical connector with only single ended signal contacts and an electrical connector with both differential pair contacts and single ended contacts. It is also desired to provide differential pair and single ended contact arrangements which can use common manufacturing parts as used to manufacture the electrical connectors having only single ended contacts. A problem exists with conventional electrical connectors in that they do not allow differential pair and single ended contact arrangements to be configurable into different patterns. It is also desired to allow differential pair and single ended contact arrangements to be configurable into different patterns.




SUMMARY OF THE INVENTION




In accordance with one embodiment of the present invention, an electrical connector is provided comprising a housing and electrical contacts connected to the housing. The electrical contacts comprise paired signal and ground contacts, and additional ground contacts. The additional ground contacts are arranged relative to the paired contacts to divide the paired contacts into subdivisions of equal numbers of the paired contacts. The subdivisions and the additional ground contacts are arranged to allow for multiple relative orientation connections of a mating connector.




In accordance with another embodiment of the present invention, an electrical connector is provided comprising subassembly wafers and a ground plane member. At least two of the wafers comprise a housing, paired signal and ground contacts, and an additional ground contact in a general center of a connection area for the paired contacts. The ground plane member is located between at least two of the wafers. The ground plane member has contact areas located between at least some of the paired contacts of one of the at least two wafers and at least some of the paired contacts of the other one of the at least two wafers.




In accordance with another embodiment of the present invention, an electrical connector is provided comprising paired signal and ground contacts; additional ground contacts located between at least some of the paired contacts; and a housing having first contact receiving areas with the paired contacts located therein and second contact receiving areas with the additional ground contacts located therein. At least one of the second contact receiving areas does not contain an additional ground contact such that two of the paired contacts on opposite sides of the at least one second contact receiving area form a differential pair of contacts for high speed differential pair signal transmission.




In accordance with one method of the present invention, a method of manufacturing an electrical connector is provided comprising steps of providing a housing having first contact receiving areas and second contact receiving areas; positioning paired signal and ground contacts in the first contact receiving areas; and positioning additional ground contacts in the second contact receiving areas. At least one of the second contact receiving areas does not have an additional ground contact located therein such that two of the paired contacts on opposite sides of the at least one second contact receiving area form a differential pair of high speed signal transmission contacts.




In accordance with another embodiment of the present invention, an electrical connector is provided comprising a first subcomponent wafer assembly comprising a first housing and single ended signal and respectively paired ground contacts connected to the first housing; and a second subcomponent wafer assembly connected to the first subcomponent wafer assembly. The second subcomponent wafer assembly comprises a second housing and, connected to the second housing, pairs of differential pair signal contacts and respectively associated ground contacts for each signal contact.




In accordance with another method of the present invention, a method of manufacturing electrical connectors having both single ended signal contacts and differential pair signal contacts is provided comprising steps of providing pairs of signal contacts and respective ground contacts; and selectively locating additional ground contacts between at least two first ones of the pairs. At least two second ones of the pairs do not have the additional ground contacts therebetween such that the signal contacts of the two second pairs form a differential pair of high speed signal transmission signal contacts and signal contacts of the two first pairs form single ended signal transmission signal contacts.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing aspects and other features of the present invention are explained in the following description, taken in connection with the accompanying drawings, wherein:





FIG. 1

is a perspective view of an electrical connector incorporating features of the present invention;





FIG. 1A

is a perspective view of a portion of the connector shown in

FIG. 1

;





FIG. 2

is an exploded perspective view of one of the contact module assemblies shown in

FIG. 1

;





FIG. 3

is a front elevational view of the connector shown in

FIG. 1

with the front housing part and certain signal contacts removed;





FIG. 4

is a front elevational view of a mating electrical connector for use with the connector shown in

FIG. 1

;





FIG. 5

is a front elevational view similar to

FIG. 3

of an alternate embodiment of the present invention;





FIG. 6

is a front elevational view of a mating electrical connector for use with the connector shown in

FIG. 5

;





FIG. 7

is a front elevational view similar to

FIG. 3

of another alternate embodiment of the present invention;





FIG. 8

is a front elevational view of a mating connector for use with the connector shown in

FIG. 7

;





FIGS. 9-12

are front elevational views of alternate embodiments of mating header connectors for use with appropriately configured alternate embodiment receptacle connectors;





FIG. 13

is a schematic diagram of a signal contact layout for another alternate embodiment of a mating header connector; and





FIG. 14

is a schematic view of a contact module layout for another alternate embodiment of a receptacle connector.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIG. 1

, there is shown a perspective view of an electrical connector


10


incorporating features of the present invention. Although the present invention will be described with reference to the embodiments shown in the drawings, it should be understood that the present invention can be embodied in many alternate forms of embodiments. In addition, any suitable size, shape or type of elements or materials could be used.




The connector


10


in this embodiment is a receptacle electrical connector adapted to be connected to a first electrical component (not shown) such as a printed circuit board and removably connectable to a mating electrical connector, such as a pin header (see FIG.


4


). The connector


10


and connection system is similar to that described in U.S. provisional patent application No.: 60/117,957 filed Jan. 28, 1999 which is hereby incorporated by reference in its entirety. The connector


10


generally comprises a housing


12


and modules or subassembly wafers


14


. However, in alternate embodiments more or less components can be provided. The housing


12


generally comprises a rear housing member


16


and a front housing member


18


.




Referring also to

FIG. 1A

, rear housing member


16


is generally an open structure formed by sidewalls


35


,


37


; a rear wall


39


; and a top wall


41


. The open interior of rear housing member


16


receives the rear portions of a series of the modules


14


arranged side-by-side. Specifically a groove


71




b


receives a spline


71




a


to ensure proper alignment. Receptacle


10


accurately rests on a daughterboard (not shown) using alignment posts


43


extending downwardly from sidewalls


35


,


37


. Alignment posts


43


engage corresponding through holes in the daughterboard preferably by an interference fit.




Front housing member


18


is also generally an open structure formed by a mating face


45


; sidewalls


47


,


49


; bottom wall


51


; and top wall


53


. The open interior of The front housing member


18


receives the front portions of the series of modules


14


arranged side-by-side. As with housing


16


, housing


18


can have grooves (not shown) to receive another spline


71




a


on wafer


30


. Front housing member


18


secures to rear housing member


16


using latch structures


55


,


57


on each housing, respectively. The front housing member


18


secures to the rear housing member


16


after placement of the modules


14


within the rear housing member


16


. Once assembled, receptacle


10


can mount to the daughterboard.




The mating face


45


of the front housing member


18


includes an array of lead-ins


59


. Lead-ins


59


accept corresponding signal pins and ground pins from the header (See FIG.


4


). Once the header mates with the receptacle


10


, the signal and ground contacts of receptacle


10


engage the signal pins and ground pins of the header. This feature will be described in more detail below.




As seen in

FIG. 1A

, the connector


10


can include a ground plane member


20


. The ground plane member


20


is a one-piece member comprised of electrically conductive material which is also ferromagnetic. In alternate embodiments the ground plane member


20


could be comprised of multiple members. In this embodiment the ground plane member


20


comprises first connection ends


22


and second connection ends


24


. The first connection ends


22


comprise through-hole solder trails, but any suitable second connection ends could be provided. The second connection ends


24


comprise opposing spring contact arms forming a pin receiving area therebetween, but any suitable second connection ends could be provided. The ground plane member


20


has break-off sections


26


between the second connection ends


24


and the main body


28


. The break-off sections can be severed or cut during manufacturing to remove one or more of the second connection ends


24


to customize or configure the ground place member as further understood below. However, in an alternate embodiment the break-off section needs not be provided or any suitable type of severing system could be provided.




Referring also to

FIG. 2

an exploded perspective view of one of the modules


14


is shown. Each module


14


generally comprises a frame or wafer


30


, signal contacts


32


and ground contacts


34


. However, in alternate embodiments, more components could be provided, and/or the component need not be provided as uniform modules. Wafer


30


can be a block of insulative material. The wafer


30


can be formed from several pieces


30




a


,


30




b


. Alternatively, however, wafer


30


could be formed unitarily from one piece (not shown). In this embodiment the module


14


comprises six signal contacts and seven ground contacts, but any suitable number of contacts could be provided. The center ground contact


34




a


may also be omitted as further understood below. A first major surface


67


of wafer piece


30




a


has a series of channels, grooves or apertures


68


in which ground contacts


34


reside. When arranging modules


14


side-by-side, first major surface


67


of a first module


14


can abut a second major surface


69


of a second adjacent module. In order to place modules


14


side-by-side, second major surface


69


can be generally featureless. The top surface of wafer piece


30




a


includes a projection


71


. As seen in

FIG. 1

, projections


71


can abut the front edged of rear housing member


16


during, and after, assembly. The interaction between projections


71


and the front edge of rear housing member


16


helps align modules


14


within rear housing member


16


. The wafer piece


30




a


can also have a spine


71




a


. The spine


71




a


can be located in a groove


71




b


in the rear housing piece


16


. Signal contacts


32


include a mounting end


73


for securing to the daughterboard, a mating end


75


for interacting with signal pins of the header, and an intermediate portion


77


. The mounting ends


73


can have press-fit solder tails that engage plated through holes in the daughterboard. However, other types of terminations for mounting ends


73


could be used. Typically, an overmolding process embeds signal contact


32


in wafer piece


30




a


(or wafer


30


if one piece), however, other techniques could be used. The second wafer piece


30




b


is preferably premolded and subsequently mounted over the mating ends


75


of the signal contacts


32


. The second wafer piece


30




b


includes first receiving apertures


40


and second receiving apertures


42


. The first receiving apertures


40


receive the mating ends


75


of the signal contacts


32


. The second receiving apertures


42


receive the mating ends of the ground contacts


34


. The center second receiving aperture


42




a


extends into an opposite side of the second wafer piece


30




b


than the other second receiving apertures


42


, but this need not be provided. Also in this embodiment, the receiving apertures


40


,


42


above the center second receiving aperture


42




a


are preferably mirror images of the receiving apertures


40


,


42


below the center second receiving aperture


42




a


. However, this need not be provided.




The mating end of the signal contacts


32


can have a dual beam contact configuration to engage signal pins of the header. The beams


79


,


81


of the dual beam contact are arranged generally perpendicular to each other. In this arrangement, the bifurcation engages adjacent surfaces of the mating signal pins. Beams


79


,


81


deflect upon insertion of the mating signal pins. The movement of signal pins along the beams


79


,


81


during insertion provides good wiping action. In addition, the force imparted to the signal pins by deflection of the beams


79


,


81


provides good contact pressure or contact normal force.




As with signal contacts


32


the ground contacts


34


include a mounting end


83


for securing to the daughterboard, a mating end


85


for interacting with ground pins of the mating header, and an intermediate portion


87


. Mounting ends


83


can have press-fit solder tails that engage plated through holes in the daughterboard. However, other types of terminations for mounting ends


83


could be used. Mating end


85


uses a dual beam-type contact arrangement to engage ground pins of the header. Mating end


85


includes a first beam


89


arranged generally perpendicular to a second beam


91


. A minor surface of first beam


89


supports the ground pin. As discussed above, the beam


89


provides good contact force and wipe. Second beam


91


is bifurcated into a stationary section


93


and movable section


95


. Upon engagement of movable section


95


of second beam


91


with a ground pin, movable section


95


deflects. As with the other contacts, the deflection provides good contact force and wipe.




Signal contacts


32


within module


14


, as with ground contacts


34


within module


14


, preferably do not maintain the same orientation throughout the module


14


. Furthermore, signal contacts


32


and ground contacts


34


in one module


14


preferably do not exhibit the same orientation as signal contacts


32


and ground contacts


34


in all of the other modules


14


.




Referring also to

FIG. 3

, a front elevational view of the connector


10


is shown with the front housing member


18


removed. In this embodiment the connector


10


comprises six of the modules


14


. In alternate embodiments more or less than six modules could be used. In this embodiment the six modules


14


actually comprise two types of modules


14




a


,


14




b


which are mirror images of each other. In alternate embodiments more or less than two types of modules could be provided and, the modules need not be mirror images of each other.




The general L shape of the signal contacts


32


generally correspond to the positions of the beams


79


,


81


. Likewise, the general L shape of the ground contacts


34


generally correspond to the positions of the beams


89


,


91


. Two areas L


1


, L


2


, preferably passing through a center of the receptacle


10


, define four quadrants Q


1


, Q


2


, Q


3


, Q


4


. Each signal contact


32


corresponds to a ground contact


34


to form a contact pair. In the arrangement shown in

FIG. 3

, the signal contact


32


and ground contact


34


in each contact pair have the same orientation. In other words, signal contact


32


and ground contact


34


of contact pair face the same direction. Generally speaking, the orientation of each contact pair within a quadrant (even in a different module) remains the same. However, the orientation of contact pairs in other quadrants differ from the orientation of contact pairs in other quadrants (even on the same module). Typically, contact pairs in one quadrant are rotated 90° relative to contact pairs in an adjacent quadrant. For example, a contact pair in quadrant Q


1


is rotated 90° relative to a contact pair in quadrant Q


2


.




Since one module


14


can have contacts


32


,


34


residing in more than one quadrant, the orientation of some contacts


32


,


34


in each module


14


can differ from the orientation of other contacts in the same module. Typically, contact pairs in a module


14


that reside in one quadrant are preferably mirror images of the contact pairs in the same module that reside in the other quadrant. For example, module


14




a


in

FIG. 3

has contact pairs in quadrants Q


1


and Q


4


. Contact pairs in module


14




a


that are in quadrant Q


1


are mirror images of the contact pairs in quadrant Q


4


. Other arrangements are also possible. In an appropriate situation, the contact in one quadrant could be rotated 90° to the contacts in the adjacent quadrant.




Area L


1


is generally occupied by the ground plane member


20


for single ended applications. Thus, the ground plane member


20


forms a ground and a shield through the center of the connector


10


between the signal contacts


32


in the two modules


14




a


,


14




b


closest to the ground plane member. For example, the top second connection end


24




a


is located between the mating ends


75




a


,


75




a


of the two top signal contacts


32


on opposite sides of the ground plane member. Area L


2


is generally occupied by the module ground contacts


34




a


for single ended applications. Thus, the module ground contacts


34




a


form both grounds and shields in a path generally through the center of the connector


10


between the signal contacts in each respective module


14


closets to the module ground contact


34




a


. For example, the mating ends


75




b


,


75




b


of the two middle signal contacts


32


on opposite sides of each module ground contact


34




a


and their intermediate portions


77


(see

FIG. 2

will have the module ground contacts


34




a


therebetween. With this arrangement the ground contacts


34




a


and ground plane member


20


form a general cross-shaped ground and shield between the four quadrants Q


1


, Q


2


, Q


3


, Q


4


, but which still allows for 90 offset connection possibilities with the mating electrical connector pin header. Ground plane


20


, ground contacts


34




a


and ground contacts


34


form a pseudo-coaxial structure around each signal contact


32


. Clearly, therefore, the signal contacts


32


are preferably single ended signal contacts.





FIG. 4

is a front elevational view of a mating electrical connector or header


100


adapted to be connected to the receptacle connector


10


. In particular, the connector


100


is a pin header connector which is fixedly connectable to an electrical component, such as a printed circuit board. The connector


100


includes a housing


102


, ground contacts


104


, associated signal contacts


106


, and ground shields


108


. The housing


102


includes a receiving area


110


for receiving the mating face


45


of the receptacle connector


10


. The ground contacts


104


have male pin sections


112


. The signal contacts


106


have male pin sections


114


. When the two connectors


10


,


100


are properly connected to each other, the pin section


112


,


114


extend into the lead-ins


59


and make electrical contact with the ground contacts


34


and signal contacts


32


, respectively. The mating connector


100


may also comprise additional ground contacts


104




a


. The additional ground contacts


104




a


do not have associated or paired respective signal contacts as the other ground contacts


104


but help create a pseudo-coaxial structure. In this embodiment the additional ground contacts


104




a


are arranged in a general cross-shaped pattern as illustrated by area L


3


. The male pin sections of the additional ground contacts


104




a


are adapted to make electrical contact with the ground contacts


34




a


in area L


2


and ground plane member


20


in area L


1


shown in FIG.


3


. In alternate embodiments other types of suitable mating connection and/or contacts could be provided.




Referring now also to

FIG. 5

an alternate embodiment of the present invention will be described.

FIG. 5

, similar to

FIG. 3

, shows the receptacle connector


10


′ with its front housing member removed. In this embodiment the connector


10


′ is substantially identical to the connector


10


, but does not include the ground plane member


20


. Thus, a shield is not provided between the signal contacts


32


in the two modules


14




a


,


14




b


closest to each other at the center of the connector


10


′. Area A is empty, allowing signal contacts


32


in modules


14




a,b


to be driven as differential pairs. With this embodiment the connector


10


′ can comprise both single ended signal contacts


32




s


as well as differential pair signal contacts


32


D. More specifically, area B


1


forms six differential pair signal contacts; each pair comprising one signal contact from each of the two closest modules


14




a


,


14




b


. The rest of the signal contacts (located outside area B


1


) can remain single ended signal contacts because of the shielding provided by the ground contacts


34


,


34




a


. The ground contacts


34


,


34




a


in area B


1


also prevent signal interference between adjacent pairs of the differential pair signal contacts


32




D


and also between the differential pairs


32




D


and the single ended contacts


32




s


.

FIG. 6

shows a mating connector


100


′ similar to the mating connector


100


shown in

FIG. 4

for use with the connector


10


′. As can be seen, the center column of additional ground contacts has been omitted. Thus, area B


2


is formed which can use the six pairs of signal contacts


114




D


as differential pair signal contacts. The remaining signal contacts


114




s


outside area B


2


can be used as single ended signal contacts because of the ground shields


108


and ground contacts


104


,


104




a


. In an alternate embodiment a ground plane member similar to member


20


could be located in area A, but have all of its second connection ends


24


removed.




Referring now also to

FIG. 7

, another alternate embodiment will be described. In this embodiment the receptacle connector


10


″ is substantially the same as the receptacle connector


10


′ shown in

FIG. 5

except that the connector


10


″ has all the center ground contacts


34




a


omitted. Thus, area C


1


is formed which comprises ten differential pair signal contacts


114




D


. Area C


1


has a general cross-shape, but any suitable shape could be provided depending upon which ones of the center ground contacts


34




a


and/or second connection ends


24


are omitted. The signal contacts


114




s


outside area C


1


can be used as single ended signal contacts because of the shielding provided by the ground contacts


34


. Referring also to

FIG. 8

a mating connector


100


″ is shown similar to the mating connector


100


′ shown in

FIG. 6

for use with the connector


10


″. As can be seen, both the center column and center row of additional ground contacts have been omitted. Thus, area C


2


is formed which can use the ten pairs of signal contacts. The remaining signal contacts


114


D (i.e. those not used as differential pair signal contacts) outside area C


2


can be used as single ended signal contacts


114




s


because of the ground shields


108


and ground contacts


104


.





FIGS. 9-12

show other alternate embodiments of the mating connectors, it being understood that their respective receptacle connectors would be correspondingly configured to mate similar to the connectors


10


and


100


,


10


′ and


100


′, and


10


″ and


100


″. The receptacle connectors would have the appropriate second connection ends


24


of the ground plane member


20


removed and/or the appropriate center ground members


34




a


omitted corresponding to the empty apertures


29


in the housing of the mating connector. In the embodiment shown in

FIG. 9

, the mating connector


200


is similar to the mating connector


10


shown in

FIG. 4

, but has four empty apertures


29


. This forms an area D


2


having differential pair signal contacts


114




D


. The contacts


114




s


outside the area D


2


can be used as single ended signal contacts due to the shielding provided by ground shields


108


and ground contacts


104


,


104




a.






In the embodiment shown in

FIG. 10

, the mating connector


202


is similar to the mating connector


10


shown in

FIG. 4

, but has eight empty apertures


29


. This forms an area E


2


having differential pair signal contacts


114




D


. The contacts


114




s


outside the area E


2


can be used as single ended signal contacts due to the shielding provided by ground shields


108


and ground contacts


104


,


104




a.






In the embodiment shown in

FIG. 11

, the mating connector


204


is similar to the mating connector


10


shown in

FIG. 4

, but has nine empty apertures


29


. This forms an area F


2


with a general “T” Shape having differential pair signal contacts


114




D


. The contacts


114




s


outside the area F


2


can be used as single ended signal contacts due to the shielding provided by ground shields


108


and ground contacts


104


,


104




a


. This embodiment also illustrates that the patterns for the differential pair signal contacts and single ended signal contacts can be asymmetric. In such an asymmetric arrangement, the mating connectors should mate in only one orientation.




In the embodiment shown in

FIG. 12

, the mating connector


206


is similar to the mating connector


10


shown in

FIG. 4

, but has four empty apertures


29


provided as two spaced apart groups. This forms two areas G


2




a


, G


2




b


having differential pair signal contacts


114




D


. The contacts


114




s


outside the areas G


2




a


, G


2




b


can be used as single ended signal contacts due to the shielding provided by ground shields


108


and ground contacts


104


,


104




a


. This embodiment illustrates that the differential pair contacts can be provided, as more than one group or area (perhaps spaced from each other) and do not need to pass through the center of the connector.




Referring now to

FIG. 13

, a schematic diagram of a signal contact layout for another alternate embodiment is shown. In this embodiment the connector


208


includes an array of 8×8 signal contacts. However, any suitable number or array shape and size could be provided. The ground contact layout and ground shields are not shown merely for the sake of clarity. This arrangement is achieved by allowing the placement of ground plane


20


at locations other than a central position. In this embodiment the connector


208


includes three groups (H


2




a


, H


2




b


, H


2




c


) which are separated by two groups of single ended signal contacts


114




s


. In other words, ground planes


20


are place between: (1) group H


2




a


and the row of single ended contacts,


114




s


; (2) the row of single ended contacts


114




s




4


and group H


2




b


. This pattern continues across the connector. In alternate embodiments the layout or pattern for the signal contacts could be varied such as not having any signal ended signal contacts, having only one group of single ended signal contacts, having more than three groups of differential pair signal contacts (spaced from each other and/or not spaced from each other), and having symmetric and/or non-symmetric patterns.




Referring now to

FIG. 14

, a schematic illustration of another alternate embodiment of the receptacle connector is shown. In this embodiment the connector


210


comprises five modules or wafer subassemblies


14




a


,


14




b


and


14




c


. The modules form a 6×6 array of paired signal and ground contracts


32


,


34


as well as additional ground contacts


34




a


. However, in this embodiment the connector only has two left-hand modules


14




a


and two right hand modules


14




b


. The left and right hand modules


14




a


,


14




b


each comprise a 1×6 array of only single ended signal contacts


32




s


. In an alternate embodiment the left and right hand modules


14




a


,


14




b


could also form differential pair signal contacts. The center module


14




c


comprises a 2×6 array of associated signal and ground contacts in a common wafer housing


30


′ forming six differential pair signal contacts


32


D. Thus, the single module


14




c


comprises differential pair signal contacts in a common housing. In an alternate embodiment the center module


14




c


could include single ended signal contacts, such as when the housing


30


′ is adapted to receive a ground plane member.




It should be understood that the foregoing description is only illustrative of the invention. Various alternatives and modifications can be devised by those skilled in the art without departing from the invention. Accordingly, the present invention is intended to embrace all such alternatives, modifications and variances which fall within the scope of the appended claims.



Claims
  • 1. A method of manufacturing electrical connectors having both single ended signal contacts and differential pair signal contacts comprising the steps of:providing at least two first pairs of single ended signal contacts and respectively paired ground contacts for each of the first pairs of signal contacts in a first subcomponent wafer assembly; providing at least two second pairs of differential pair signal contacts and respectively associated ground contacts for each of the second pairs of signal contacts in a second subcomponent wafer assembly; and connecting the first subcomponent wafer assembly to the second subcomponent wafer assembly to form the electrical connector.
  • 2. A method of manufacturing an electrical connector comprising steps of:providing a housing having first contact receiving areas and second contact receiving areas, positioning paired signal and ground contacts in the first contact receiving areas; and selectively positioning additional ground contacts in the second contact receiving areas, wherein at least one of the second contact receiving areas does not have an additional ground contact located therein such that two of the paired signal contacts, each on opposite sides of the at least one second contact receiving area, form a differential pair of high speed signal transmission contacts.
  • 3. A method as in claim 2 wherein the second contact receiving areas include a center row, and wherein equal numbers of the paired contacts are positioned on opposite sides of the center row.
  • 4. A method as in claim 3 wherein the second contact receiving areas include a center column, and equal numbers of the paired contacts are positioned on opposite sides of the center column.
  • 5. A method as in claim 2 wherein the step of providing a housing comprises providing multiple wafer housings and connecting the wafer housings to each other in series.
  • 6. A method as in claim 5 wherein the step of positioning additional ground contacts comprises locating a ground plane member between two of the wafer housings.
  • 7. A method of manufacturing an electrical connector, the method comprising the steps of:providing a housing having electrical contact receiving areas; connecting electrical contacts to the housing in the contact receiving areas, the electrical contacts comprising paired signal and ground contacts; providing additional ground contacts in the housing separate from the paired signal and ground contacts; and arranging the additional ground contacts relative to the paired contacts to divide the paired contacts into subdivisions of equal numbers of the paired contacts, wherein the subdivisions comprise four quandrants.
  • 8. The method of claim 7, wherein the step of arranging the additional ground contacts further comprises the step of arranging the additional ground contacts into a general cross shape.
  • 9. The method of claim 7 wherein the step of arranging comprises arranging the additional ground contacts in a row of horizonatally centered and a column of vertical centered connection areas at a mating connection area.
  • 10. The method of claim 7 further comprising the step of arranging the subdivisions and the additional ground contacts in a manner to allow for multiple relative orientation connections of a mating connector.
  • 11. The method of claim 7 further comprising the steps of:forming subassembly wafers comprising a portion of the housing, the contact pairs and some of the additional ground contacts; and sandwiching the subassembly wafers together to form the electrical connector.
  • 12. The method of claim 11 wherein the step of sandwiching includes sandwiching at least one of the additional ground contacts between two of the subassembly wafers.
  • 13. The method of claim 1 further comprising the steps of:selectively locating additional ground contacts between two of the first pairs of signal contacts, wherein at least two of the second pairs of signal contacts do not have the additional ground contacts therebetween such that the signal contacts of the two second pairs form a differential pair of the high speed signal transmission signal contacts and signal contacts of the two first pairs form single ended signal transmission signal contacts.
Parent Case Info

This is a divisional application of co-pending application Ser. No. 09/537,502 filed Mar. 29, 2000, which is hereby incorporated by reference in its entirety.

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