The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2018-099091 filed in Japan on May 23, 2018.
The present invention relates to an engagement structure between a terminal accommodated in a terminal accommodating chamber provided in a housing and a lance.
In related art, a connector in which a terminal, to which an electric wire is connected, is inserted into a terminal accommodating chamber (a cavity) provided in a housing of a connector, an elastically deformable lance (a resilient locking piece) molded in the terminal accommodating chamber is engaged with the terminal, and the terminal is accommodated in the terminal accommodating chamber has been known (for example, Japanese Patent Application Laid-open No. 2015-079643).
In the technique described in Japanese Patent Application Laid-open No. 2015-079643, in a wall portion in which a terminal locking protrusion and a penetration hole are provided in a box-shaped portion of the terminal, the terminal locking protrusion reaches the penetration hole. Further, an end face of the terminal locking protrusion on the penetration hole side engages with the locking unit of the lance. However, the penetration hole is molded in the wall portion, and a connecting wall portion is provided on an end portion side in a lateral direction (a width direction) of the terminal, that is, the connecting wall portion exists. Therefore, a dimension in the lateral direction (the width direction) of the locking unit in the lance is set in consideration of the connecting wall portion, an engaging dimension between the locking unit of the lance and the terminal locking protrusion is narrowed, and an engagement area becomes small. Therefore, when a tensile force is applied to the electric wire connected to the terminal, there is a concern that a sufficient holding force of the terminal due to the lance cannot be secured.
The present invention has been made in view of the above description and an object thereof is to provide a connector capable of improving the holding force of a terminal accommodated in a terminal accommodating chamber of a housing.
In order to achieve the above mentioned object, a connector according to one aspect of the present invention includes a terminal that is connected to an electric wire; and a housing, wherein the housing has a housing main body, the housing main body has a terminal accommodating chamber, the terminal accommodating chamber has a rectangular cross section in a direction orthogonal to a front-rear direction, the terminal accommodating chamber is molded from a front wall, an upper wall, two facing walls, and a bottom wall, the upper wall and the bottom wall face each other in a vertical direction orthogonal to the front-rear direction, the two facing walls face each other in a width direction orthogonal to the front-rear direction and the vertical direction, the bottom wall has an elastically deformable lance connected at a base portion, the lance has a locking face facing a forward direction side which is an inserting direction of the terminal, the terminal has a box portion and a connecting portion, the box portion has a rectangular cross section in a direction orthogonal to the front-rear direction, the box portion has a ceiling plate, two facing plates, and a bottom plate, the ceiling plate and the bottom plate face each other in the vertical direction, the two facing plates face each other in the width direction, the ceiling plate has at least a front ceiling plate molded by a notch reaching each facing plate outer face of the two facing plates, the front ceiling plate has a locking target face facing a rearward direction side which is a detaching direction of the terminal, and in a state in which the terminal is accommodated in the terminal accommodating chamber, the locking face engages with the locking target face in a range wider than both facing plate inner face widths of the two facing plates in the width direction.
According to another aspect of the present invention, in the connector, it is possible to configure that the locking target face of the front ceiling plate has a horizontal locking target face portion, and a convex locking target face portion which protrudes in the vertical direction by molding of a convex portion reaching the locking target face on the front ceiling plate in the front-rear direction.
According to still another aspect of the present invention, in the connector, it is possible to configure that the front ceiling plate has a front convex portion which is connected to one facing plate of the two facing plates in the width direction and protrudes from the other facing plate side toward the bottom plate side, the other facing plate has a front concave portion which is notched from the ceiling plate side toward the bottom plate side, and the front convex portion and the front concave portion engage with each other.
According to still another aspect of the present invention, in the connector, it is possible to configure that the two facing walls of the terminal accommodating chamber have grooves recessed outward in the width direction from each facing wall inner face, and the grooves are molded in a portion facing a lance side face along the front-rear direction.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
An embodiment of a connector according to the present invention will be described in detail below with reference to the drawings. It should be noted that the invention is not limited by the embodiment.
A configuration of a connector according to an embodiment of the present invention will be described with reference to
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On the downward direction Z2 side of the lance 25, a deflection space 27 is provided to be adjacent to the lance 25. The deflection space 27 is molded as a space passing through the front wall 23 and reaching the front face 212, from the base portion 252 of the lance 25 toward the forward direction X1.
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The box portion 41 has a rectangular cross section in a direction orthogonal to the front-rear direction X, and is molded in a rectangular parallelepiped shape. The box portion 41 has a ceiling plate 414, an upper plate 413, two facing plates 412, 412, and a bottom plate 411. The upper plate 413 and the bottom plate 411 face each other in the height direction Z. The two facing plates 412, 412 face each other in the width direction Y. The ceiling plate 414 overlaps the downward direction Z2 side of the upper plate 413, and faces the bottom plate 411. The ceiling plate 414 is connected, on the downward direction Z2 side, to one facing plate 412, which is the right direction Y2 side among the two facing plates 412, 412, in the width direction Y. The upper plate 413 is connected, on the downward direction Z2 side, to the other facing plate 412 of the left direction Y1 side among the two facing plates 412, 412, in the width direction Y. The bottom plate 411 is connected to two facing plates on the upward direction Z1 side. Further, in the box portion 41, as illustrated in
The ceiling plate 414 has a front ceiling plate 415 located on the forward direction X1 side, and a rear ceiling plate 416 located on the rearward direction X2 side, which are molded by a notch 418 reaching respective facing plate outer faces 412b, 412b of the two facing plates 412, 412 in the middle in the front-rear direction X. The front ceiling plate 415 has a locking target face 415a facing the rearward direction X2 side which is the detaching direction of the terminal 4. The locking target face 415a reaches the respective facing plate outer faces 412b, 412b of the two facing plates 412, 412 in the width direction Y.
On the front ceiling plate 415, a convex portion 417 reaching the locking target face 415a is molded in the front-rear direction X to protrude toward the downward direction Z2. The convex portion 417 in this embodiment is molded in a substantially triangular pyramidal shape. The locking target face 415a of the front ceiling plate 415 has a horizontal locking target face portion 415b, and a convex locking target face portion 417b protruding in the downward direction Z2 by molding of the convex portion 417.
The front ceiling plate 415 has a front convex portion 415x which is connected to one facing plate 412 which is a right direction Y2 side among the two facing plates 412, 412 in the width direction Y, and protrudes from the other facing plate 412 side which is a left direction Y1 side toward the bottom plate 411 side. The end face of the front convex portion 415x on the rearward direction X2 side is flush with the horizontal locking target face portion 415b (see
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The connecting portion 42 has a core wire crimping piece 42a located on the forward direction X1 side, and a cover crimping piece 42b located on the rearward direction X2 side, in the front-rear direction X. The connecting portion 42 has a U-shaped cross section in a direction orthogonal to the front-rear direction X. In a state in which the electric wire W is connected to the connecting portion 42, a core wire Wa is caulked by the core wire crimping piece 42a, and a covering Wb is caulked to the cover crimping piece 42b (see
Here, assembly of the connector 1 will be described. In a state before the terminal 4 is inserted into the terminal accommodating chamber 24, the side spacer 3 is inserted into the insertion space 26 of the housing main body 21 and temporarily locked by a temporary locking unit (not illustrated). Next, insertion of the terminal 4 is started by inserting the terminal 4 toward the forward direction X1 from the opening 244 of the terminal accommodating chamber 24. In the process of inserting the terminal 4, the convex portion 417 of the terminal 4 elastically deforms the lance 25 toward the deflection space 27 on the downward direction Z2 side, while sliding on the guide groove 251a of the lance 25. When the terminal 4 is accommodated in the predetermined position of the terminal accommodating chamber 24, the convex portion 417 slides on the guide groove 251a, and the lance 25 returns to the original state by the restoring force. When the lance 25 returns to the original state, the locking face 253a of the lance 25 engages with the locking target face 415a of the terminal 4. Finally, the side spacer 3 is moved in the upward direction Z1 from the temporary locking position, and is fully locked by a main locking unit (not illustrated) (see
Next, the engaged state between the terminal 4 and the lance 25 will be described. Since the locking target face width T3 of the locking target face 415a of the terminal 4 is equal to the both facing plate outer face width T2, the locking target face width T3 is the sum of the both facing plate inner face width T1 and the plate thickness T (T3=T2=T1+2×T). The locking face width TX of the locking face 253a of the lance 25 is set to be wider than the both facing plate inner face width T1 and to be slightly narrower than the locking target face width T3 (TI<TX<T3). When the terminal 4 is accommodated in the terminal accommodating chamber 24, the locking face 253a of the lance 25 engages with the locking target face 415a of the terminal 4 in a range (a width dimension) wider than the both facing plate inner face width T1 of the two facing plates 412, 412 in the width direction Y. As a result, an engaging area between the locking face 253a and the locking target face 415a is also widened. Therefore, even when a tensile force in the rearward direction X2 is applied to the electric wire W connected to the terminal 4, the lance 25 is hard to be sheared, and the holding force of the terminal 4 is improved.
In addition, since the convex portion 417 is molded on the front ceiling plate 415, the locking target face 415a has not only the horizontal locking target face portion 415b, but also the convex locking target face portion 417b that protrudes in the downward direction Z2 by molding of the convex portion 417. Therefore, an engaging range of the locking face 253a of the lance 25 is widened in the height direction Z by the convex locking target face portion 417b, and is dispersed in the downward direction Z2. As a result, the locking face 253a is engaged with the locking target face 415a in a state in which the engaging range is widened in the height direction Z. Therefore, even when a tensile force in the rearward direction X2 is applied to the electric wire W connected to the terminal 4, the lance 25 is hard to be sheared, and the holding force of the terminal 4 is further improved.
When the terminal 4 is accommodated in the terminal accommodating chamber 24 in a state in which the front convex portion 415x of the front ceiling plate 415 is engaged with the front concave portion 412x of the other facing plate 412, the locking face 253a of the lance 25 engages with the locking target face 415a of the terminal 4. Therefore, even when the tensile force in the rearward direction X2 is applied to the electric wire W connected to the terminal 4, the front ceiling plate 415 is hard to be deformed and the strength is improved. Further, even when an external force is applied to the terminal 4 at the time of conveying the terminal 4 or the like, the front ceiling plate 415 is hard to be deformed.
Here, a relation between the terminal accommodating chamber 24 and the lance 25 will be described. In the injection molding of the housing 2, a metal mold separated in the front-rear direction X is used. In order to mold the elastically deformable lance 25 in the terminal accommodating chamber 24, it is necessary to provide a gap corresponding to a pin of the metal mold, between the lance side faces 25a, 25a and the facing wall inner faces 242a, 242a of the facing walls 242, 242, in the width direction. It is necessary to set a width of the pin in consideration of the strength of the pin so that the pin does not break at the time of injection molding. When it is attempted to set the widths of the lance side faces 25a, 25a and the facing wall inner faces 242a, 242a to be wide in consideration of the strength of the pin, the width of the lance itself becomes narrow and the strength of the lance weakens.
The grooves 242b, 242b of the two facing walls 242, 242 are molded along the front-rear direction X in the portions facing the lance side faces 25a, 25a. By the grooves 242b, 242b, the lance side faces 25a, 25a are displaced in the left direction Y1 and the right direction Y2 (outside in the width direction Y), respectively, and a gap in which the strength of the pin is secured is provided between the lance side faces 25a, 25a and the surfaces of the grooves 242b, 242b. Therefore, the width of the lance 25 can be set to be wider, while securing the strength of the pin of the metal mold, and the strength of the lance 25 itself can be increased. In addition, since the width of the lance 25 can be set to be wider, the locking face width TX can also be widened. Therefore, even when a tensile force in the rearward direction X2 is applied to the electric wire W connected to the terminal 4, the lance 25 is hard to be sheared, and the holding force of the terminal 4 is further improved.
In the lance main body 251 of the lance 25, the base portion 252 on the rearward direction X2 side is connected to the bottom wall 241, and the forward direction X1 side is connected to the front wall 23 via the connecting arms 254, 254. Therefore, even when a tensile force in the rearward direction X2 is applied to the electric wire W connected to the terminal 4, the holding force of the terminal 4 is further improved by the connecting arms 254, 254. Further, the connecting arms 254, 254 prevent rattling of the terminal 4 in the terminal accommodating chamber 24 by coming into contact with (pressed) the front ceiling plate 415 of the terminal 4.
In the aforementioned embodiment, the female type connector 1 that accommodates the female type terminal 4 is used, but a male type connector that accommodates a male type terminal may be used. In this case, a box portion is provided between the tab and the connecting portion in the male type terminal.
In the above-described embodiment, the lance 25 is in the form of a double-supported beam by the connecting arms 254, 254, but may be in the form of a cantilever beam having no connecting arm.
In the aforementioned embodiment, the locking target face 415a of the front ceiling plate 415 has the convex locking target face portion 417b by molding of the substantially triangular pyramidal convex portion 417, but the convex portion may have a rectangular tube shape, a cylindrical shape, a conical shape, or the like. In addition, although the convex portion 417 protrudes toward the downward direction Z2 side, it may protrude in the upward direction Z1.
In the aforementioned embodiment, the locking face width TX of the locking face 253a of the lance 25 is set to a dimension that is wider than the both facing plate inner face width T1 and slightly narrower than the locking target face width T3 (TI<TX<T3). By adjusting the depths of the recesses of the grooves 242b, 242b in the left direction Y1 and the right direction Y2 (the outer side in the width direction Y), the lance side faces 25a, 25a may be located at the same position as the facing wall inner faces 242a, 242a and the depth range of the grooves, and the locking face width TX may be set to a dimension which is equal to or wider than the locking target face width T3 (T3≤TX).
The connector according to the present embodiment has an effect that is capable of improving the holding force of the terminal accommodated in the terminal accommodating chamber of the housing.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2018-099091 | May 2018 | JP | national |
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Number | Date | Country |
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1 369 959 | Dec 2003 | EP |
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2015-079643 | Apr 2015 | JP |
Number | Date | Country | |
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20190363473 A1 | Nov 2019 | US |