This patent application claims priority of a Chinese Patent Application No. 202211710170. X, filed on Dec. 29, 2022 and titled “ELECTRICAL CONNECTOR AND MANUFACTURING METHOD THEREOF”, the entire content of which is incorporated herein by reference.
The present disclosure relates to an electrical connector and a manufacturing method thereof, which belongs to a technical field of connectors.
In order to facilitate layout, some electrical connectors in the related art use a daughter circuit board as a tongue plate of the electrical connector. According to different application conditions, the relevant electrical connector is also provided with a plurality of cables or conductive terminals connected to the daughter circuit board.
With the continuous improvement of the signal transmission requirements of the electrical connector, the transmission speed of the signals in the daughter circuit board is low and distortion is easily generated.
Therefore, it is necessary to improve the electrical connector in the related art.
An object of the present disclosure is to provide an electrical connector with improved structure for improving high signal transmission quality, and a manufacturing method of the electrical connector.
In order to achieve the above object, the present disclosure adopts the following technical solution: an electrical connector, including: a first terminal group including a plurality of first conductive terminals, the plurality of first conductive terminals including a plurality of first signal terminals and a plurality of first ground terminals, each first conductive terminal including a flat first mating portion; a first ground piece including a plurality of first abutting portions and a plurality of first protruding portions connected to the first abutting portions; wherein the first signal terminal is not in contact with a corresponding first protruding portion; the first abutting portions are in contact with corresponding first ground terminals to connect all the first ground terminals in series; a second terminal group including a plurality of second conductive terminals, the plurality of second conductive terminals including a plurality of second signal terminals and a plurality of second ground terminals, each second conductive terminal including a flat second mating portion; a second ground piece including a plurality of second abutting portions and a plurality of second protruding portions connected to the second abutting portions; wherein the second signal terminal is not in contact with a corresponding second protruding portion; the second abutting portions are in contact with corresponding second ground terminals to connect all the second ground terminals in series; and an insulating body including a tongue plate, the tongue plate including a first surface and a second surface opposite to the first surface, the first mating portions of the first conductive terminals being exposed on the first surface, the second mating portions of the second conductive terminals being exposed on the second surface; wherein the first ground piece and the second ground piece are located between the first mating portions and the second mating portions along a thickness direction of the tongue plate.
In order to achieve the above object, the present disclosure adopts the following technical solution: an electrical connector, including: a first terminal group including a plurality of first conductive terminals, the plurality of first conductive terminals including a plurality of first signal terminals and a plurality of first ground terminals, each first conductive terminal including a rigid first mating portion; a first ground piece including a plurality of first abutting portions and a plurality of first protruding portions; wherein the first signal terminals are not in contact with corresponding first protruding portions; the first abutting portions are in contact with corresponding first ground terminals to connect all the first ground terminals in series; a second terminal group including a plurality of second conductive terminals, the plurality of second conductive terminals including a plurality of second signal terminals and a plurality of second ground terminals, each second conductive terminal including a rigid second mating portion; a second ground piece including a plurality of second abutting portions and a plurality of second protruding portions; wherein the second signal terminals are not in contact with corresponding second protruding portions; the second abutting portions are in contact with corresponding second ground terminals to connect all the second ground terminals in series; and an insulating body including a tongue plate configured to be inserted into a slot of a mating connector, the tongue plate including a first surface and a second surface opposite to the first surface, the first mating portions of the first conductive terminals being exposed on the first surface, the second mating portions of the second conductive terminals being exposed on the second surface; wherein the first ground piece and the second ground piece are located between the first mating portions and the second mating portions along a thickness direction of the tongue plate.
In order to achieve the above object, the present disclosure adopts the following technical solution: a method of manufacturing an electrical connector, the electrical connector including: a first terminal group including a plurality of first conductive terminals, the plurality of first conductive terminals including a plurality of first signal terminals and a plurality of first ground terminals, each first conductive terminal including a flat first mating portion; a first ground piece including a plurality of first abutting portions and a plurality of first protruding portions connected to the first abutting portions; wherein the first signal terminal is not in contact with a corresponding first protruding portion; the first abutting portions are in contact with corresponding first ground terminals to connect all the first ground terminals in series; a second terminal group including a plurality of second conductive terminals, the plurality of second conductive terminals including a plurality of second signal terminals and a plurality of second ground terminals, each second conductive terminal including a flat second mating portion; a second ground piece including a plurality of second abutting portions and a plurality of second protruding portions connected to the second abutting portions; wherein the second signal terminal is not in contact with a corresponding second protruding portion; the second abutting portions are in contact with corresponding second ground terminals to connect all the second ground terminals in series; an insulating body including a tongue plate, the tongue plate including a first surface and a second surface opposite to the first surface, the first mating portions of the first conductive terminals being exposed on the first surface, the second mating portions of the second conductive terminals being exposed on the second surface; a first insulating block, the plurality of first conductive terminals and the first ground piece being at least partially insert-molded in the first insulating block; and a second insulating block, the plurality of second conductive terminals and the second ground piece are at least partially insert-molded in the second insulating block; wherein the first ground piece and the second ground piece are located between the first mating portions and the second mating portions along a thickness direction of the tongue plate; the method including: fixing the first ground piece to be in contact with the first ground terminals of the first terminal group to form a first module; injection-molding the first insulating block on the first module to obtain a first terminal module; fixing the second ground piece to be in contact with the second ground terminals of the second terminal group to form a second module; injection-molding the second insulating block on the second module to obtain a second terminal module; and injection-molding an insulating material on the first terminal module and the second terminal module, so that the first terminal module and the second terminal module are combined into a whole.
Compared with the prior art, the present disclosure adopts a method of stacking terminal groups to replace a daughter circuit board in the related art. Using the first conductive terminals and the second conductive terminals to directly transmit signals is beneficial to increase the speed of signal transmission. In addition, by providing the first ground piece and the second ground piece, and setting the first ground piece and the second ground piece along the thickness direction of the tongue plate between the first mating portions and the second mating portions, the mutual interference during signal transmission between the first mating portions of the first conductive terminals and the second mating portions of the second conductive terminals is reduced, thereby improving the quality of signal transmission.
Exemplary embodiments will be described in detail here, examples of which are shown in drawings. When referring to the drawings below, unless otherwise indicated, same numerals in different drawings represent the same or similar elements. The examples described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of devices and methods consistent with some aspects of the application as detailed in the appended claims.
The terminology used in this application is only for the purpose of describing particular embodiments, and is not intended to limit this application. The singular forms “a”, “said”, and “the” used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings.
It should be understood that the terms “first”, “second” and similar words used in the specification and claims of this application do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, “an” or “a” and other similar words do not mean a quantity limit, but mean that there is at least one; “multiple” or “a plurality of” means two or more than two. Unless otherwise noted, “front”, “rear”, “lower” and/or “upper” and similar words are for ease of description only and are not limited to one location or one spatial orientation. Similar words such as “include” or “comprise” mean that elements or objects appear before “include” or “comprise” cover elements or objects listed after “include” or “comprise” and their equivalents, and do not exclude other elements or objects. The term “a plurality of” mentioned in the present disclosure includes two or more.
Hereinafter, some embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
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In the illustrated embodiment of the present disclosure, the electrical connector 100 is a cable connector. Of course, it is understandable to those skilled in the art that in other embodiments, the electrical connector 100 can also be a board-end connector. That is, the electrical connector 100 is configured to be mounted on a circuit board (not shown). At this time, the electrical connector 100 may not have the first cables 7 and the second cables 8.
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In the illustrated embodiment of the present disclosure, the plurality of first signal terminals S1 are divided into a plurality of first signal terminal groups DP1. Each first signal terminal group DP1 includes two adjacent first signal terminals S1. Each side of each first signal terminal group DP1 is associated with one first ground terminal G1. Such setting is beneficial to provide better shielding for the first signal terminal group DP1, thereby improving the quality of signal transmission. Preferably, the first signal terminal group DP1 is a differential pair which is used to transmit differential pair signals.
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In the illustrated embodiment of the present disclosure, the plurality of second signal terminals S2 are divided into a plurality of second signal terminal groups DP2. Each second signal terminal group DP2 includes two adjacent second signal terminals S2. Each side of each second signal terminal group DP2 is associated with one second ground terminal G2. Such setting is beneficial to provide better shielding for the second signal terminal group DP2, thereby improving the quality of signal transmission. Preferably, the second signal terminal group DP2 is a differential pair which is used to transmit differential pair signals.
The second ground piece 5 is made of a metal sheet. The second ground piece 5 includes a plurality of second abutting portions 51 and a plurality of second protruding portions 52 connected to the second abutting portions 51. The second abutting portions 51 are in contact with the corresponding second ground terminals G2 to connect all the second ground terminals G2 in series, thereby improving the ground shielding effect. The second protruding portions 52 protrudes toward the first ground piece 2. The second signal terminals S2 are not in contact with the corresponding second protruding portions 52 to prevent a short circuit.
In the embodiment shown in the present disclosure, the second abutting portions 51 are fixed to back surfaces (e.g., upper surfaces) of the second mating portions 411 of the second ground terminals G2 by welding or soldering.
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In the illustrated embodiment of the present disclosure, the third insulating block 91 is integrally formed with the first insulating block 3 and the second insulating block 6 by injection-molding. Before injection-molding, the first insulating block 3 and the second insulating block 6 are abutted against each other to ensure the mutual positional relationship between the first conductive terminals 11 and the second conductive terminals 41.
In the illustrated embodiment of the present disclosure, the outer insulating block 92 is integrally formed with the first insulating block 3 and the second insulating block 6 by injection-molding.
The electrical connector 100 includes an insulating body 94. In the illustrated embodiment of the present disclosure, the insulating body 94 includes the tongue plate 93 and the outer insulating block 92.
It is understandable to those skilled in the art that in other embodiments of the present disclosure, the structures of the first insulating block 3, the second insulating block 6 and the third insulating block 91 can also be flexibly adjusted. For example, the first insulating block 3 and the second insulating block 6 can also be fixed with the third insulating block 91 by assembling.
In other embodiments of the present disclosure, the outer insulating block 92 and the third insulating block 91 may also be injection-molded on the first terminal module 10 and the second terminal module 20 at the same time.
The present disclosure also discloses a method of manufacturing the illustrated electrical connector 100, which includes:
In the illustrated embodiment of the present disclosure, the manufacturing method further includes:
For other steps of the manufacturing method of the present disclosure, reference may be made to the description of the structure of the electrical connector 100, which will not be repeated in the present disclosure.
Compared with the prior art, the present disclosure replaces a daughter circuit board in the related art by stacking terminal groups, and uses the first conductive terminal 11 and the second conductive terminal 41 to directly transmit signals, which is beneficial to improve signal transmission speed. In addition, by providing the first ground piece 2 and the second ground piece 5, and setting the first ground piece 2 and the second ground piece 5 along the thickness direction T-T of the tongue plate 93 between the first mating portions 111 and the second mating portions 411, the mutual interference during signal transmission between the first mating portions 111 of the first conductive terminals 11 and the second mating portions 411 of the second conductive terminals 41 is reduced, thereby improving the quality of signal transmission.
The above embodiments are only used to illustrate the present disclosure and not to limit the technical solutions described in the present disclosure. The understanding of this specification should be based on those skilled in the art. Descriptions of directions, although they have been described in detail in the above-mentioned embodiments of the present disclosure, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the application, and all technical solutions and improvements that do not depart from the spirit and scope of the application should be covered by the claims of the application.
Number | Date | Country | Kind |
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202211710170.X | Dec 2022 | CN | national |