1. Field of the Invention
The present invention relates to an electrical connector for connecting multiple electrical circuits. The configuration of a male connector assembly and a female connector assembly of the electrical connector provides a maximized circuit-to-circuit isolation distance in relation to a connector mating distance of the male and female connector assemblies. A configuration of a terminal position assurance component, that assures socket contacts are locked in the female connector assembly, allows for the maximized circuit-to-circuit isolation distance. Additionally, a configuration of an integral retention clip for retaining a socket contact in the female connector assembly, allows removal of the socket contact in a novel manner.
2. Discussion of the Relevant Art
U.S. Pat. Nos. 6,672,885, 6,280,206 and 6,261,131 are directed to electrical connectors mounted to printed circuit boards, as in one embodiment of the electrical connector of the present invention. However, they are not directed to use in the automotive industry. Electrical connectors of the indicated patents lack features that are desirable to insure certain requirements for performance in the automotive industry. An important desired feature is a maximized circuit-to-circuit isolation distance in relation to the connector mating distance of the male connector assembly and the female connector assembly. The electrical connectors of the indicated patents do not provide an acceptable circuit-to-circuit isolation distance and do not provide an assurance of the socket contact being locked in the female connector assembly, as required for use in the automotive industry.
The present invention is an electrical connector, having a male connector assembly of an insulating material for housing a plurality of pin contacts, each pin contact being disposed in an individual chamber having solid sidewalls and an opening at an insertion face thereof, and a female connector assembly of an insulating material for housing a plurality of socket contacts for mating with the pin contacts, each socket contact being disposed in a tower element having solid sidewalls and an opening at an insertion face thereof, a terminal position assurance cap for assuring a position of each housed socket contact in the female connector assembly, the terminal position assurance cap having fingers insertable into the female connector assembly from a socket contact insertion end arranged opposite the insertion face, wherein a circuit-to-circuit isolation distance of the electrical connector is at least twice a connector mating distance, when the male and female connector assemblies are mated to have the tower elements fully inserted in the individual chambers.
In the electrical connector each tower element includes a socket contact chamber for housing the socket contact and a finger chamber adjoining and communicating with the socket contact chamber, the socket contact chamber being configured to have the socket contact insertable through the socket contact insertion end of the female connector assembly.
In the electrical connector each finger chamber includes a flexible integral retention clip for retaining the socket contact therein, the flexible integral retention clip being attached to the female connector assembly at the insertion face end thereof, and the fingers of the terminal position assurance cap assures the retaining of the socket contact in the socket contact chamber, by blocking the flexible integral retention clip against the socket contact.
In the electrical connector the plurality of fingers of the terminal position assurance cap are disposed on a base, the base having openings for passing the socket contacts, and the fingers and openings correspond to the finger chambers and the socket contact chambers of the tower elements, respectively.
In the electrical connector the terminal position assurance cap and the female connector assembly include: first locking means for holding the terminal position assurance cap at a partially inserted pre-blocking state for inserting the socket contacts into the socket contact chambers, and second locking means for holding the terminal position assurance cap at the fully inserted state.
In the electrical connector the male connector assembly and the female connector assembly include locking means for locking the same together.
In the electrical connector the male connector assembly includes a locking protrusion and the female connector assembly includes a flexible protrusion for bearing on the locking protrusion for locking the male connector assembly and the female connector assembly together when fully mated.
The electrical connector further has a connector position assurance component for insertion into the female connector assembly, wherein the connector position assurance component bears against the flexible protrusion to prevent flexing thereof.
The electrical connector further has a male connector assembly of an insulating material, for housing a plurality of pin contacts, each pin contact being disposed in an individual chamber having solid sidewalls and an opening at an insertion face thereof, and a female connector assembly of an insulating material, for housing a plurality of socket contacts for mating with the pin contacts, each socket contact being disposed in a tower element having an opening at an insertion face thereof, wherein each tower element includes in one sidewall a flexible integral retention clip for retaining the socket contact therein, and each tower element includes a service opening, in a sidewall opposing the flexible integral retention clip, for inserting a servicing tool to contact the flexible integral retention clip, to release the socket contact.
In the electrical connector each socket contact includes an access opening through which the servicing tool can access the flexible integral retention clip.
Another embodiment of the present invention is an electrical connector having a male connector assembly of an insulating material for housing a plurality of pin contacts, each pin contact being disposed in an individual chamber having solid sidewalls and an opening at an insertion face thereof, and a female connector assembly of an insulating material for housing a plurality of socket contacts for mating with the pin contacts, each socket contact being disposed in a tower element having an opening at an insertion face thereof, wherein each tower element includes in one sidewall a flexible internal retention clip for retaining the socket contact therein, and each tower element includes a service opening, in a sidewall opposing the flexible integral retention clip, for inserting a servicing tool to contact the flexible integral retention clip, to release the socket contact; and a terminal position assurance cap for assuring a position of each housed socket contact in the female connector assembly, the terminal position assurance cap having fingers insertable into the female connector assembly from a socket contact insertion end arranged opposite the insertion face.
The present invention includes a method for removing a socket contact from a female connector assembly of an insulating material, housing a plurality of socket contacts for mating with a pin contact of a male connector assembly, each socket contact being disposed in a tower element, each tower element including a socket contact chamber for housing the socket contact and a finger chamber adjoining and communicating with the socket contact chamber, each finger chamber of each tower element including in one sidewall a flexible integral retention clip for retaining the socket contact therein, and each tower element including a service opening, in a sidewall opposing the flexible integral retention clip; and inserting a servicing tool through the service opening to contact and flex the flexible integral retention clip to release the socket contact.
a is a perspective view of another embodiment of a female connector assembly of the electrical connector of the invention, having service openings;
An electrical connector of the present invention includes a male connector assembly 1, shown in a perspective view in
As mentioned above, a feature of the present electrical connector is the excellent circuit-to-circuit isolation distance provided. In the following disclosure of the present invention the term circuit is in relation to the plurality of circuits that are being electrically connected by the connector. For example, each circuit is electrically connected by a conducting wire that terminates in a socket contact that is applied to an end of the conducting wire and disposed in the female connector assembly. Each circuit is then continued by contact of the socket contact with a pin contact that is disposed in the male connector assembly. The circuit is typically further connected through the male connector to a printed circuit board or another conducting wire to continue the circuit. Throughout the disclosure of the present invention, an electrical connector for mounting to a printed circuit board is shown as an example of the invention. However, it is to be understood that the inventive concepts can be incorporated into electrical connectors of various types, such as a wire to wire connector or any other type connector for connecting electrical circuits. It is also to be understood that the components of the electrical connector are formed of a suitable insulating material for the circuits being conducted.
The configuration of the male connector assembly is described with use of the various views found in
The plurality of individual chambers 8a (eight are shown in
The configuration of the female connector assembly 2 is described with use of the various views found in
As mentioned above, the female connector assembly may be connected to a male connector assembly mounted to a printed circuit board. However, a female connector assembly as presently being described can be used with a male connector assembly configured for purposes other than mounting to a printed circuit board.
Each of the tower elements 18 includes the socket contact chamber 21 and a finger chamber 21a. The socket contact chamber and finger chamber adjoin and communicate with each other, as best shown in
Another important component of the electrical connector of the present invention is a terminal position assurance cap 27, shown in perspective view in
The terminal position assurance cap is inserted in the same direction as the socket contacts, that is socket contact insertion end 46, and when fully in place the terminal position assurance cap has its base 29 disposed against the header 19 of the female connector assembly. However, the terminal position assurance cap is configured to be disposed at a pre-blocking position, described below, prior to it being fully inserted in place. If a socket contact is not fully seated in the female connector assembly, the terminal position assurance cap is prevented from going from the pre-blocking position to that in which the terminal position assurance cap has its base 29 disposed against the header 19 of the female connector assembly.
Wiring of the female connector assembly is carried out as follows. In a first step, the socket contacts 13 are attached to conducting wires 31 by crimping or soldering. The conducting wires are typically insulated and the insulation is stripped from an end portion thereof prior to crimping or soldering.
In a second step, fingers 28 of the terminal position assurance cap 27 are inserted into the finger chambers 21a of the female connector assembly 2 to a pre-blocking stage at which first locks, consisting of first protrusions 33 on the female connector assembly, and first latches 34 on the terminal position assurance cap 27 initially engage. As mentioned above, the terminal position assurance cap is inserted through the same end of the female connector assembly that the socket contacts 13 are inserted through, that is socket contact insertion end 46. At this stage, as shown in
A third step in the wiring of the female contact assembly is to insert each socket contacts 13, attached to the end of conducting wire 31, through opening 30 in the base of the terminal position assurance cap 27, then into socket contact chamber 21, as shown in
A fourth step in the wiring of the female contact assembly is to insert the terminal position assurance cap 27 fully, to a position where the base 29 contacts the header 19, and second locks engage. The second locks consist of second latches 37, on the terminal position assurance cap and second protrusions 38 on the female connector assembly, as shown in
Following the wiring of the female connector assembly, the male and female connector assemblies can be mated.
The arrangement of the socket contact 13, integral retention clip 23 and female connector assembly 2 of a second embodiment of the invention allows for a novel manner of removing a socket contact from the female connector assembly if replacement of the socket contact, or the like, is necessary. In order to remove the socket contact, the terminal position assurance cap is removed at least to the above-described pre-blocking stage, as shown in
A secondary component of the electrical connector of the invention is a connector position assurance component 39. This component operates independently of the above-described terminal position assurance cap and it is not necessary for the operation of the terminal position assurance cap described above. A perspective view of the connector position assurance component is shown in
As mentioned above, the present connector has an excellent circuit-to-circuit isolation distance. The connector has the feature that the current path between adjacent circuits, in relation to the connector mating distance of the male and female connector assemblies is maximized, when mated. The connector mating distance corresponds to a distance that the male and female connector assemblies must move, in relation to each other, to go from a state in which the insertion faces of each are initially contacting each other, to a state in which the male and female connectors are fully mated. The insertion face 3 of the male connector assembly 1 is shown in
In the embodiment having the socket contact removing feature, which requires a service opening in the tower element, the circuit-to-circuit isolation distance is reduced because of the openings in the tower elements which provides a possible shorter pathway between adjacent circuits.
The present invention is not limited to the above-described embodiments and various modifications in design, structural arrangement or the like may be used without departing from the scope or equivalents of the present invention.