This application claims priority to China Patent Application No. 202211248605.3 filed on Oct. 12, 2022. The entire contents of the above-mentioned patent application are incorporated herein by reference.
The present disclosure relates to an electrical connector, and more particularly to an electrical connector capable of carrying a high level of current.
USB connectors, especially USB Type-C connectors, have become one of the main interfaces for data transmission and power charging.
USB Type-C connectors include an upper row and a lower row of terminals which have identical arrangements. Each row of terminals includes signal terminals, ground terminals and power terminals, in which the ground terminals and the power terminals are related to the charging process.
Recently, the demanding for rapid charging becomes higher and higher. However, when charging through the conventional connector, due to the limitations caused from the specifications of the ground terminals and the power terminals thereof, the rated current cannot be increased, so the conventional electrical connector has difficulty in carrying a high level current and achieving the rapid charging. Further, the temperatures of the conventional terminals during charging also might be increased easily.
Therefore, there is a need of providing a novel electrical connector in order to solve the above drawbacks.
An object of the present disclosure is to provide an electrical connector in order to overcome at least one of the above-mentioned drawbacks.
Another object of the present disclosure is to provide an electrical connector which can achieve efficiencies of improving heat dissipation, reducing temperature rising and increasing the rated current through widening widths of the ground terminals and the power terminals to carry a high level of current.
A further object of the present disclosure is to provide an electrical connector which varies the dimension and the shape at the circuit board connecting end thereof for accommodating the widened ground terminals and the widened power terminals, so that the intervals among the terminals can be maintained, and also the structure of the plugging end of the electrical connector can remain unchanged.
In accordance with an aspect of the present invention, an electrical connector is provided. The electrical connector includes a housing, an insulator and a plurality of terminals. The housing has a front end and a rear end, wherein a direction parallel to a direction from the front end to the rear end is a lengthwise direction of the housing, and a direction perpendicular to the lengthwise direction is a widthwise direction of the housing. The insulator is accommodated in the housing and includes a tongue portion disposed at the front end and a base disposed at the rear end. The plurality of terminals are accommodated in the housing and include a plurality of ground terminals, a plurality of power terminals and a plurality of signal terminals, wherein each of the plurality of terminals has a first contact portion, a second contact portion and a connection portion connecting the first contact portion with the second contact portion. The first contact portions of the plurality of terminals are disposed on surfaces of the tongue portion and arranged in the widthwise direction, and the second contact portions of the plurality of terminals are extended out from the base. A width in the widthwise direction of the second contact portion of each of the plurality of ground terminals and a width in the widthwise direction of the second contact portion of each of the plurality of power terminals are larger than a width in the widthwise direction of the first contact portion respectively thereof. The housing in the lengthwise direction is divided into a first section located at the front end and a second section located at the rear end, and a width of the second section in the widthwise direction is larger than a width of the first section in the widthwise direction.
In an embodiment, the second contact portions of the plurality of ground terminals and the plurality of power terminals are arranged in the widthwise direction at the second section.
In an embodiment, a width in the widthwise direction of the connection portion of each of the plurality of ground terminals and a width in the widthwise direction of the connection portion of each of the plurality of power terminals are larger than the width in the widthwise direction of the first contact portion respectively thereof.
In an embodiment, the width in the widthwise direction of the second contact portion of each of the plurality of ground terminals is approximately 3.5 times a width in the widthwise direction of the second contact portion of each of the plurality of signal terminals.
In an embodiment, the width in the widthwise direction of the second contact portion of each of the plurality of power terminals is approximately 3.5 times a width in the widthwise direction of the second contact portion of each of the plurality of signal terminals.
In accordance with another aspect of the present invention, an electrical connector is provided. The electrical connector includes a housing, an insulator and a plurality of terminals. The housing has a front end and a rear end, wherein a direction parallel to a direction from the front end to the rear end is a lengthwise direction of the housing, and a direction perpendicular to the lengthwise direction is a widthwise direction of the housing. The insulator is accommodated in the housing and includes a tongue portion disposed at the front end and a base disposed at the rear end. The plurality of terminals are accommodated in the housing and include a plurality of ground terminals, a plurality of power terminals and a plurality of signal terminals, wherein each of the plurality of terminals has a first contact portion, a second contact portion and a connection portion connecting the first contact portion with the second contact portion. The first contact portions of the plurality of terminals are disposed on surfaces of the tongue portion and arranged in the widthwise direction, and the second contact portions of the plurality of terminals are extended out from the base. A width in the widthwise direction of the second contact portion of each of the plurality of ground terminals and a width in the widthwise direction of the second contact portion of each of the plurality of power terminals are larger than a width in the widthwise direction of the first contact portion respectively thereof. At least two of the second contact portions of the plurality of ground terminals and the plurality of power terminals are arranged in the lengthwise direction.
The above contents of the present disclosure will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
The present disclosure will now be described more specifically with reference to the following embodiments. It is to be noted that the following descriptions of preferred embodiments of this disclosure are presented herein for purpose of illustration and description only. It is not intended to be exhaustive or to be limited to the precise form disclosed.
Please refer to
The housing 11 has a front end A and a rear end B. The front end A has a sleeve-like structure for receiving a corresponding electrical connector, and the tongue portion 121 is disposed therein. The rear end B is used to electrically connect with an electronic device (not shown, such as a mobile phone, a tablet or the like). The first contact portions 131, 141, 151 of the plurality of terminals are disposed on two opposite surfaces of the tongue portion 121 for electrically connecting with terminals of the received corresponding electrical connector. The second contact portions 132, 142, 152 of the plurality of terminals are extended out from the base 122 so as to electrically connect with a circuit board (not shown) disposed in the electronic device. That is, the front end A is a plugging end of the electrical connector 1 and the rear end B is a circuit board connecting end of the electrical connector 1.
In order to describe more clearly, a direction parallel to a direction from the front end A to the rear end B is defined as a lengthwise direction of the electrical connector 1, and a direction perpendicular to the lengthwise direction is defined as a widthwise direction of the electrical connector 1. Further, a dimension variation in the lengthwise direction is defined as a length variation of the electrical connector 1, and a dimension variation in the widthwise direction is defined as a width variation of the electrical connector 1.
The tongue portion 121 is a plate structure, and the plate structure is disposed in the housing 11 in a situation that surfaces thereof are parallel to the widthwise direction of the electrical connector 1. The first contact portions 131, 141, 151 of the plurality of terminals are arranged in the widthwise direction on the upper and the lower surfaces of the plate structure, and thus, the first contact portions 131, 141, 151 are also positioned at the front end A. The first contact portions are disposed on the upper and the lower surfaces with an identical arrangement, wherein the first contact portions 151 of the signal terminals 15 are located at the center, the first contact portions 141 of the power terminals 14 are respectively disposed adjacent to two sides of the first contact portions 151, and the first contact portions 131 of the ground terminals 13 are respectively disposed adjacent to the respective other sides of the first contact portions 141. In other words, the electrical connector 1 of the present disclosure is an electrical connector capable of receiving a corresponding electrical connector in dual ways with no directional limitation, such as the USB Type-C connector.
For achieving an increment of the rated current of the electrical connector 1, dimensions and structures of the ground terminals 13 and the power terminals 14 are varied in the present disclosure. As shown in
The variation of the widths of the ground terminals 13 and the power terminals 14 is the first contact portions 131, 141 are maintained unchanged, e.g., to be the same with the width of the terminal in a general electrical connector, and then, the widths start to change from the connection portions 133, 143. For example, as shown in
When the widths of the ground terminals 13 and the power terminals 14 are increased, it is advantageous of carrying a high level of current. In particular, because the widths are increased from the connection portions 133, 143 and then elongate to the second contact portions 132, 142, other than carrying a high current, the widened terminals are also benefit of dissipating heats and reducing temperature thereof. Consequently, it can effectively meet the requirement of rapid charging for the electrical connector.
For accommodating the widened ground terminals 13 and the widened power terminals 14, especially the widened second contact portions 132, 142, the dimension and the shape of the housing 11 are correspondingly varied. In the embodiment shown in
The width L2 of the second section 112 is decided by the widths of the second contact portions 132, 142 of the ground terminals 13 and the power terminals 14, and also the intervals among all the second contact portions. More specifically, the width L2 of the second section 112 of the housing 11 in the widthwise direction is collectively decided by the widths W2 of the second contact portions 132 of the ground terminals 13, the widths W3 of the second contact portions 142 of the power terminals 14, the widths W1 of the second contact portions 152 of the signal terminals 15, intervals D2 between each of the second contact portions 132 and an adjacent second contact portion 142, intervals D3 between each of the second contact portions 142 and an adjacent second contact portions 152, and intervals D1 between two adjacent second contact portions 152. In other words, when the width of each of the second contact portions and/or the intervals between two adjacent second contact portions are changed, the width L2 of the second section 112 is also changed accordingly.
Moreover, a length L4 of the first section 111 and a length L5 of the second section 112 in the lengthwise direction are mainly decided by the positions of the connection portions 133, 143 of the ground terminals 13 and the power terminals 14 where start to increase the widths thereof. Therefore, the respective lengths of these two sections can be varied depending on the practical demands without limitation, only that a sufficient space is provided for accommodating the widened portions of the terminals. Furthermore, the intervals D1, D2, D3 also can be varied as needed, e.g., D1, D2, D3 can be substantially identical, or D2 and D3 can be implemented to be larger than D3 and/or D2 can be different from D3. It only needs to ensure that the terminals do not interfere with each other and the arrangement of the terminals can be achieved in the manufacture process.
Consequently, through the gradually widened widths of the ground terminals 13 and the power terminals 14 from the connection portions respectively thereof, the electrical connector 1 can achieve the efficiency of carrying a high level of current, and the contact areas of the ground terminals 13 and the power terminals 14 (namely, the areas of the second contact portions 132, 142) with the circuit board also can be increased, so as to further improve heat dissipation, reduce temperature rising and increase the rated current. Moreover, since the electrical connector 1 is the female port which is disposed in the electronic device (such as the mobile phone, the tablet or the like) for receiving the corresponding electrical connector, the housing 11 which includes the second section 112 with the widened width in the widthwise direction can be disposed therein through an inner space planning of the electronic device without difficulty. In addition, the width of the first contact portion of each of the terminals is maintained unchanged, namely, the plugging structure at the front end A still conforms to the general electrical connector, so the plugging and the electrical connection with the corresponding electrical connector are not influenced.
Please refer to
The housing 11′ has a front end A′ and a rear end B′. The front end A′ is used to receive a corresponding electrical connector, and the tongue portion 121′ is disposed therein. The rear end B′ is used to electrically connect with an electronic device (not shown, such as a mobile phone, a tablet or the like). The first contact portions of the plurality of terminals are disposed on surfaces of the tongue portion 121′ for electrically connecting with terminals of the received corresponding electrical connector. The second contact portions of the plurality of terminals are extended out from the base 122′ so as to electrically connect with a circuit board (not shown) disposed in the electronic device. That is, the front end A′ is a plugging end of the electrical connector 1′ and the rear end B′ is a circuit board connecting end of the electrical connector 1′.
In order to describe more clearly, a direction parallel to a direction from the front end A′ to the rear end B′ is defined as a lengthwise direction of the electrical connector 1′, and a direction perpendicular to the lengthwise direction is defined as a widthwise direction of the electrical connector 1′. Further, a dimension variation in the lengthwise direction is defined as a length variation of the electrical connector 1′, and a dimension variation in the widthwise direction is defined as a width variation of the electrical connector 1′.
In this embodiment, a width W1′ of each of the second contact portions 152′ of the signal terminals 15′ is maintained to have a similar width to the respective first contact portion 151′ thereof in the widthwise direction. On the other hands, for increasing the rated current, the widths of the ground terminals 13a′, 13b′ and the power terminals 14a′, 14b′ start to increase from the connection portions 133a′, 133b′, 143a′, 143b′, so that a width W2′ of each of the second contact portions 132a′, 132b′ and a width W3′ of each of the second contact portions 142a′, 142b′ are larger than the widths of the respective first contact portions thereof. Other structural details are identical to the embodiment shown in
In this embodiment, for accommodating the widened ground terminals 13a′, 13b′ and the widened power terminals 14a′, 14b′, especially the second contact portions 132a′, 132b′, 142a′, 142b′, the dimension and the shape of the housing 11′ are correspondingly varied. Different from the embodiment shown in
The length L1′ of the electrical connector 1′ is decided by a length L6′ of each of the second contact portions 132b′ of the ground terminals 13b′ in the lengthwise direction, a length L7′ of each of the second contact portions 142b′ of the power terminals 14b′, and intervals D4′ between the second contact portions 132a′ and 132b′ and between the second contact portions 142a′ and 142b′. Moreover, because the second contact portions 132b′ and 142b′ are arranged in another row, even the widths of the second contact portions 132a′ and 142a′ are widened, the width L2′ of the rear end B′ of the housing 11′ in the widthwise direction still can be maintained to be substantially the same with the width L3′ of the front end A′, namely, substantially the same with the width of the general electrical connector in the widthwise direction.
Furthermore, the widths W1′, W2′ and W3′ of the second contact portions of the terminals, the intervals D1′, D2′, D3′ and D4′, the length L6′ of each of the second contact portions 132b′ of the ground terminals 13b′, and the length L7′ of each of the second contact portions 142b′ of the power terminals 14b′ all can be varied depending on the practical demands. It only needs to ensure that the terminals do not interfere with each other and the arrangement of the terminals can be achieved in the manufacture process.
Consequently, through the gradually widened widths of the ground terminals 13a′, 13b′ and the power terminals 14a′, 14b′ from the connection portions 133a′, 133b′, 143a′, 143b′ respectively thereof, the electrical connector 1′ can achieve the efficiency of carrying a high level of current, and the contact areas of the ground terminals 13a′, 13b′ and the power terminals 14a′, 14b′ (namely, the areas of the second contact portions 132a′, 132b′, 142a′, 142b′) with the circuit board in the electronic (such as the mobile phone, the tablet or the like) device also can be increased, so as to further improve heat dissipation, reduce temperature rising and increase the rated current. Moreover, since the electrical connector 1′ is the female port which is disposed in the electronic device for receiving the corresponding electrical connector, the housing 11′ which has the elongated length in the lengthwise direction as compared with the general electrical connector can be disposed therein through an inner space planning of the electronic device without difficulty. In addition, the width of the first contact portion of each of the terminals are maintained unchanged, namely, the plugging structure at the front end A′ still conforms to the general electrical connector, so the plugging and the electrical connection with the corresponding electrical connector are not influenced.
More specifically, the two embodiments of the present disclosure provide two kinds of arrangements of the second contact portions in the electrical connector and two kinds of structural variations of the housing of the electrical connector, so the connection portions and the second contact portions of the ground terminals and the power terminals which are widened for increasing the rated current can be accommodated in the electrical connector appropriately. Compared with the general electrical connector, in the present disclosure, through cooperation between the arrangement of the widened second contact portions and the dimension and the shape of the housing, the accommodation requirement therefor can be achieved selectively by not changing the width of the housing in the widthwise direction or not changing the length of the housing in the lengthwise direction. In addition, it also can be implemented to increase both the width and the length of the housing compared with the general electrical connector, so as to conform to the accommodation requirement resulting from other width variations of the ground terminals and/or the power terminals, without limitation.
No matter adopting which kind of arrangement of the second contact portions and which kind of structural variation of the housing, based on the experimental results, it is known that the increments of the widths of the second contact portions and the connection portions of the ground terminals and the power terminals do help to increase the rated current. For example, in one embodiment, as the width W1/W1′ is 0.2 mm and the widths W2/W2′ and W3/W3′ are 0.7 mm, namely, the widths W2/W2′ and W3/W3′ are respectively about 3.5 times the width W1/W1′, the rated current can reach over 7 A as measured in a basis of 30 degree temperature rising. Therefore, the increments of the widths of the ground terminals and the power terminals in the present disclosure indeed increase the rated current and also help in heat dissipation and temperature reduction. In addition, the proportion of the widths W2/W2′ and W3/W3′ and the width W1/W1′ can be varied depending on the practical demands, e.g., it can be ranged between about 3 to 5 times, without limitation.
In conclusion, through widening the widths of the ground terminals and the power terminals from the connection portions to the second contact portions thereof, the electrical connector of the present disclosure can achieve the purpose of carrying a high level of current and increasing the rated current and also the efficiencies of improving heat dissipation and reducing temperature rising. Moreover, corresponding to the different arrangements of the widened ground terminals and the widened power terminals, the dimension and the shape of the electrical connector of the present disclosure at the circuit board connecting end are also selectively varied for matching to the width increment in the widthwise direction and/or the length increment in the lengthwise direction, thereby providing a sufficient accommodation space to ensure the terminals do not interfere with each other, and at the same time, keeping the plugging end still conforming to the general electrical connector.
While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.
Number | Date | Country | Kind |
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202211248605.3 | Oct 2022 | CN | national |