1. Technical Field
The present invention relates to an electrical connector.
2. Related Art
An RJ plug connector disclosed in Japanese Translation of Published PCT Application No. 2009-528654, for example, is known as an electrical connector attached to a communication cable.
Japanese Translation of Published PCT Application No. 2009-528654 describes a plug for a shielded data cable, in other words a plug that includes a conductive housing that combines a first shell (1) and a second shell (2); an electrically insulated plug body (4) that houses plug contact points (302); a printed circuit board (3); and a surface loading component (5). The printed circuit board can be inserted into the housings (1 and 2), which are electrically connected together supporting the plug contact points (302) and insulation displacement contact points (303 and 304). Also, a core wire of the data cable can be inserted into the loading component. The plug can be inserted into the printed circuit board (3) so the loading component makes contact with the core wire at the insulation displacement contact points (303 and 304). The printed circuit board (3) can be inserted into the first shell (1), to be electrically insulated from the first shell bottom surface (101) by a film (301), with the insulation displacement contact points (303 and 304) lined up in mutually shifted positions arranged in two rows. When viewed from the insertion direction, the height of the insulation displacement contact points (303) in the back row is lower than the insulation displacement contact points (304) in the front row. The loading component (5) receives the core wire at two flat faces arranged by positioning the core wire terminal in a stepped shape. Also, the core wire of the projecting flat face is connected to the row of the insulation displacement contact points (304).
However, with an electrical connector that is attached to a communication cable such as a LAN (Local Area Network) cable, it is preferred that there is reduced cross-talk from the viewpoint of communication quality. For that reason, it is very important to suppress cross-talk between the wiring substrate and the cable when the cable is attached to the electrical connector.
An object of the present invention is to provide an electrical connector that can suppress cross-talk.
One aspect of the present invention is an electrical connector connected to a cable, including a main body, and a cover, with the main body and the cover demarcating a space for housing the cable. The main body includes an upper housing, a lower housing, a wiring substrate arranged between the upper housing and the lower housing, and a shielding member arranged interposing the upper housing and the lower housing. The wiring substrate includes a contact for electrically connecting to the cable, a connection terminal for electrically connecting to a mating connector, and wiring that electrically connects the contact and the connection terminal
According to the present invention, the shielding members are arranged to interpose the upper housing and the lower housing of the main body that hold the wiring substrate. For that reason, when the cable is housed in the space demarcated by the main body and the cover, the shielding members suppress electrical interference between the conductor on the wiring substrate and the cable, and suppress cross-talk between the wiring substrate and the cable.
Preferred embodiments pursuant to the present invention will now be explained in detail below, referencing the appended drawings. Note that in the description of the drawings, identical or corresponding elements are designated using the same symbols and overlapping descriptions will be omitted.
The electrical connector 1 shown in
The electrical connector 1 is equipped with a module 10 and a case 12.
The upper housing 20 is formed from an industrial-use plastic material, such as PBT (polybutylene terephthalate), PA (polyamide), or the like, for example. The upper housing 20 is configured from a housing 31, a contact holder 33, and a connector 35. The upper housing 20 is integrated with the housing 31, the contact holder 33, and the connector 35, using an injection molding method, for example.
The housing 31 demarcates a storage space S1 where the twisted pair cable 5 is housed. The housing 31 has a plate shape, and seen from above, is substantially rectangular in form. One face 31a of the housing 31 (an upper face) is a flat surface.
The contact holders 33 are portions that fasten and hold contacts 24 as described below. The contact holders 33 are provided along the length direction of the housing 31 on both sides of the housing 31. Specifically, the contact holders 33 are arranged at predetermined intervals (evenly spaced) along the length direction of the housing 31, and are arranged at opposing positions along the width direction of the housing 31. Note that a plurality (in this case, four) of locking portions 34a to 34d that lock the cover 16 are provided at positions to interpose therebetween the contact holders 33 arranged along the length direction of the housing 31 on the upper housing 20.
The connector 35 is a component for inserting into a plug insertion port (not shown) in a modular jack targeted for connection. The connector 35 is provided at one end (a front-end side) of the housing 31. The connector 35 houses connection terminals 26, described below, and holds the connection terminal 26. Grooves 35a that expose the connection terminals 26 are provided in the connector 35. Grooves 35a extend in the length direction of the main body 14, and are arranged at predetermined spacing in the width direction. Also, a positioning unit 36 provided with a locking portion 40a in the first shield member 30, described below, is arranged at a trailing end of the connector 35.
The lower housing 22 is formed from an industrial-use plastic material, such as polybutylene terephthalate, polyamide, or the like, for example. The lower housing 22 is composed of a bottom portion 22a, upon which the wiring substrate 28 is placed, and side members 22b and 22c that are erected vertically from both sides of the bottom portion 22a. The bottom portion 22a and the side portions 22b and 22c demarcate a storage space S2 that houses the wiring substrate 28. Moreover, as shown in
The wiring substrate 28 includes a plurality (in this case, 8) of the contacts 24; a plurality (in this case, 8) of the connection terminals 26; and connecting conductor wiring (wire) L that electrically connects the contacts 24 and the connection terminals 26. The wiring substrate 28 is arranged between the upper housing 20 and the lower housing 22. The wiring substrate 28 is housed in the storage space S2 in the lower housing 22 and is held between the upper housing 20 and the lower housing 22. The wiring substrate 28 is a printed circuit board (also known as a PCB), for example.
The contact 24 and the connection terminal 26 will now be described. The contact 24 is composed of an electrically conductive material, such as metal and the like, and has a two-pronged shape formed with a slit 24a. By inserting (press-fitting) the twisted pair cable 5 into the slit 24a in the contact 24, the twisted pair cable 5 is electrically connected to the contact 24. In other words, the contact 24 cuts into the jacket cover of the twisted pair cable 5, and the contact 24 is electrically connected by reaching the conductor wire of the twisted pair cable 5. The contact 24 is held by the contact holder 33, and one end thereof (a bottom end) is inserted into a first insertion hole H1 on the wiring substrate 28. As shown in
A connection terminal 26 electrically connects with each contact on the modular jack, in other words, the connector on the mating side, for one-to-one continuity with the contact. The connection terminal 26 is arranged in the connector 35. The connection terminal 26 is substantially U-shaped. One end of the connection terminal 26 is anchored to the wiring substrate 28 by being inserted into a second insertion hole H2 in the wiring substrate 28. The connection terminal 26 is arranged along the groove 35a in the connector 35, and the exposed portion in the groove 35a is the contact portion.
The second insertion hole H2 is arranged in a zig-zag pattern at one end of the wiring substrate 28 in the length direction. The second insertion hole H2 is a through hole and an inner surface of this second insertion hole H2 is plated. The predetermined first insertion holes H1 and the predetermined second insertion holes H2 are each electrically connected by the connecting conductor wiring L. The contacts 24 and the connection terminals 26 are electrically connected by the connecting conductor wiring L.
The first shield member 30 is a member that suppresses cross-talk between the twisted pair cable 5 of the cable 3 and the connecting conductor wiring L of the wiring substrate 28. The first shield member 30 is formed using SUS301 or something similar, for example. The first shield member 30 includes a first portion arranged at a top side of the upper housing 20 and between opposing contacts 24, and a second portion arranged at a lower side of the lower housing 22. In other words, the first shield member 30 is composed of an upper portion (the first portion) 40, a lower portion (the second portion) 42, and a linking portion 44 that links the upper portion 40 and the lower portion 42. The upper portion 40, the lower portion 42, and the linking portion 44 are formed into one body on the first shield member 30 using a plate. The first shield member 30 is attached to the upper housing 20 and the lower housing 22, interposing the upper housing 20 and the lower housing 22.
The upper portion 40 is a flat, plate-shaped member, and has a thickness on the order of 0.1 mm to 0.6 mm, for example. The upper portion 40 has a width dimension that is substantially the same width dimension as the housing 31 in the upper housing 20. The upper portion 40 contacts a face of the upper face 31a in the housing 31, arranged opposite of the housing 31, to cover the housing 31 of the upper housing 20 between the opposing contacts 24. The locking portion 40a that locks with a locking portion 54a on the shield member 54, described below, is provided at one end of the upper portion 40. The locking portion 40a is arranged in the positioning unit 36 on the upper housing 20.
The lower portion 42 is substantially U-shaped in a cross-section. The lower portion 42 is arranged at the bottom face 22a side of the lower housing 22, contacting planarly with the bottom face 22a, and covers an outer face of side faces 22b and 22c on the lower housing 22. The lower portion 42 has a larger width dimension than the upper portion 40. The upper portion 40 and the lower portion 42 are provided in a linked manner by being folded at the linking portion 44, separated in up and down directions at a predetermined spacing, and are arranged in parallel to be mutually opposed. The linking portion 44 has substantially the same width dimension as the upper portion 40.
A positioning unit 56 with the cable bearing 52 arranged therein is provided at one end in the length direction of the wire guide 50. Locking portions 58 that lock the clamp 18 are provided in the positioning unit 56. The locking portions 58 are arranged to oppose each other in the length direction of the wire guide 50, and are arranged to oppose each other in the width direction. Specifically, the locking portions 58 are arranged at four of the positioning units 56. Two through holes H3 and H4 are formed in positions in the positioning unit 56 that correspond to screw holes 59a and 59b in the cable bearing 52, described below. Also, a mating portion 50c that mates with the locking portion 54a, described below, on the second shield member 54 is arranged at another end of the wire guide 50 in the length direction.
The cable bearing 52 has a thickness of approximately 0.6 mm, and is formed from a material such as SUS (Steel Use Stainless: Stainless Steel). The cable bearing 52 is arranged in the positioning unit 56 of the wire guide 50, and together with the clamp 18, interposes the cable 3 therebetween to hold the cable 3. Two screw holes 59a and 59b are formed in both ends of the cable bearing 52 to thread screws N1 and N2 of the clamp 18, described below. The cable bearing 52 has a physical electrical connection to the shield 7 exposed when the jacket cover of the cable 3 is removed. In other words, the shield 7 of the cable 3 and the cable bearing 52 have the same electric potential (grounding potential).
The second shield member 54 has a thickness on the order of 0.1 mm to 0.6 mm, for example, and is formed by a material such as SUS or similar material. The second shield member 54 is arranged below the wire guide 50. The locking portion 54a that locks the locking portion 40a of the first shield member 30 is provided at one end of the second shield member 54. The locking portion 54a mates with a mating portion 50c of the wire guide 50 and holds the wire guide 50.
A pair of contact portions 54b and 54c are provided at another end of the second shield member 54, and are physically and electrically connected to the cable bearing 52. The contact portions 54b and 54c are provided between the wire guide 50 and cable bearing 52 in the positioning unit 56 on the wire guide 50. In other words, the second shield member 54 is held by the wire guide 50, through an arrangement with the contact portions 54b and 54c held between the wire guide 50 and the cable bearing 52. Openings K1 and K2 are provided in the contact portions 54b and 54c, through which screws N1 and N2 are inserted.
By locking the locking portion 40a of the first shield member 30 together with the locking portion 54a of the second shield member 54, the first shield member 30 and the second shield member 54 are physically and electrically connected. In other words, the first shield member 30 and the second shield member 54 have the same electric potential. Also, the pair of contact portions 54b and 54c on the second shield member 54 and the cable bearing 52 are physically and electrically connected. In other words, the shield member 54 and the cable bearing 52 have the same electric potential, and the second shield member 54 and the shield 7 of the cable 3 have the same electric potential (grounding potential).
The clamp 18 is a component that fastens the cable 3 to the cover 16. The clamp 18 is composed of a cable clamp 60 and a plurality (in this case, two) of screws N1 and N2. Two through holes (not shown) wherein screws N1 and N2 are threaded, are provided at both ends of the cable clamp 60. As shown in
Also, a seal M (see
As shown in
With this configuration for the electrical connector 1, the first shield member 30, the second shield member 54, and the cable bearing 52 have the same electric potential (ground potential) as the shield 7 on the cable 3, when the cable 3 is connected.
The case 12 will now be described.
As shown in
The arm 70 is composed of a leading-end portion (a second end portion) 74, a base-end portion (a first end portion) 76 at an opposite side of the leading-end portion 74, and a linking portion (a central portion) 78 that links the leading-end portion 74 and the base-end portion 76. The leading-end portion 74, the base-end portion 76 and the linking portion 78 are integrated in the arm 70.
The leading-end portion 74 is arranged at an opposite side of the first end portion and is detachably mounted to an exposed portion on the module 10. In other words, the leading-end portion 74 is fastened to the lower housing 22 of the main body 14 in the module 10. That is, it is fastened to the module 10 that is exposed from the case 12. Specifically, the leading-end portion 74 mates with the arm fastening portion 23 of the lower housing 22 and is fastened to the lower housing 22. A latch 75 is arranged at the leading-end portion 74, which is inserted into the plug-insertion port on a modular jack. The latch 75 is formed to be wider than other portions of the leading-end portion 74.
The base-end portion 76 is arranged at another end of the module 10 and is detachably mounted to the case 12. In other words, the base-end portion 76 is fastened to the case 72. The base-end portion 76 is substantially U-shaped and is formed to be wider than the leading-end portion 74. The base-end portion 76 includes a fastened portion 80 and an opening 82. The fastened portion 80 is plate shaped and is formed to be wider than other portions of the base end portion 76. The fastened portion 80 is fastened to the fastening portion 92 on the case 72, described below.
The opening 82 is formed along an extended direction of the arm 70. The opening 82 is substantially rectangular and is arranged in a central area of the arm 70 in the width direction, on the base-end portion 76.
The linking portion 78 is substantially a band shape. The linking portion 78 is formed to be wider than the leading-end portion 74. The linking portion 78 is arranged to be separated from the case 72, separated by predetermined space from the case 72.
The case 72 has a substantially hollow, rectangular, parallelepiped shape. The case 72 includes a case body 86 that demarcates the storage space S4 (see
The fastening portion 92 fastens the fastening portion 80 of the base portion 76 of the arm 70. The fastening portion 92 includes first and second portions 92a and 92b arranged at both sides in the width direction, in the side face 86a of the case body 86, and a third portion 92c arranged between the first and second portions 92a and 92b. The first to the third portions 92a to 92c, together with the one side face 86a of the case body 86, demarcate a space of an adequate thickness in the fastened portion 80 therebetween, and include a configuration that interposes the fastened portion 80 between the one side face 86a of the case body 86.
The stopper 94 is substantially a pillar shape and projects upward from the one side face 86a of the case body 86. The stopper 94 is arranged substantially in the center of the width direction, toward a back side, on the one side face 86a of the case body 86. The stopper 94 is positioned at the opening 82 of the base portion 76 of the arm 70. The stopper 94 is a member that restricts bending of the arm 70 and restricts the amount of bending (movement) of the linking portion 78, so that the linking portion 78 is not pressed in the downward direction (toward the case 12 side) beyond a predetermined amount. In other words, the stopper 94 restricts the base portion 76 from excessively bending.
In this way, through the stopper 94, the linking portion 78 is not pressed in a downward direction beyond a fixed amount when the arm 70 is pressed in the case 12. With this, it is possible to prevent an excessive load from being applied to the base portion 76 of the arm 70. Therefore, the base portion 76 of the arm 70 is prevented from being damaged.
An end side (back end) of the module 10 is housed in the case body 86 of the case 12, and the other end side (front end) is exposed outside of the case body 86. Specifically, the connector 35 of the main body 14 is exposed and the clamp 18 is housed in the case body 86 in the case 12, on the module 10. In other words, the clamp 18 is placed in a position adjacent to the other end of the module 10.
Next, a method of assembly for the electrical connector 1 will be described.
The assembly method of the main body 14 will be described first. As shown in
Next, the assembly method of the cover 16 will be described. As shown in
Next, the method for attaching the cable 3 to the cover 16 will be described. As shown in
Next, as shown in
Next, the main body 14 is prepared, as shown in
Lastly, the case 12 is inserted into the module 10 (assembled as described above) from the cable 3 side, and the fastened portion 74a of the leading end portion 74 of the arm 70 is attached to the arm fastening portion 23 of the main body 14. In this way, the cable 3 is attached to the electrical connector 1.
As described above, pursuant to the embodiment, the upper portion 40 of the first shield member 30 is arranged between the twisted pair cable 5 of the cable 3 and the wiring substrate 28. With this configuration, electromagnetic effects between the twisted pair cable 5 of the cable 3 and the connecting conductor wiring L of the wiring substrate 28 are reduced and electromagnetic interference is suppressed. Therefore, this suppresses cross-talk that occurs between the twisted pair cable 5 and the connecting conductor wiring L. This results in suppressing the generation of noise in electrical connector 1.
Also, the first shield member 30, the second shield member 54, and the cable bearing 52 are electrically connected, and the cable bearing 52 is electrically connected to the shield 7 of the cable 3. With this, the first shield member 30 has a ground potential via the second shield member 54 and the cable bearing 52, and the potential is stabilized. Therefore, through the first shield member 30, the electrical connector 1 effectively suppresses cross-talk.
Moreover, pursuant to the embodiment, the cable bearing 52 is provided with both a function for electrically connecting to the shield 7 of the cable 3 and a function for fastening the cable 3. Therefore, a more compact electrical connector 1 is provided, compared to providing individual parts including a portion that electrically connects to the shield 7 and a portion that fastens the cable 3.
Also, with this embodiment, both ends of the arm 70 are fastened in the case 12. Because displacement (folding back) in a direction opposite to the direction of displacement (toward the case 12 side) is prevented, just as in a case having only one side fastened, it is possible to prevent damage to the arm 70.
Also, the stopper 94 is formed on the case 12. This prevents excessive bending of the linking portion 78 on the arm 70, and this prevents an excessive load being applied to the base portion 76. Therefore, it is possible to prevent the base portion 76 from being damaged.
An embodiment of the present invention was described above as an explanation, however, this is not to be construed to be a limitation on the present invention. A variety of modifications can be implemented without deviating from the spirit of the invention.
Item 1 is an electrical connector attached to a cable, comprising:
a main body; and
a cover;
the main body and the cover demarcating a space for storing the cable;
the body comprising:
an upper housing;
a lower housing;
a wiring substrate arranged between the upper housing and the lower housing; and
a shield member arranged interposing the upper housing and the lower housing; and
the wiring substrate comprising:
a contact for electrically connecting to the cable;
a connection terminal for electrically connecting to a mating connector; and
wiring for electrically connecting the contact and the connection terminal.
Item 2 is the electrical connector according to item 1, wherein the shield member comprises:
a first portion arranged at a top side of the upper housing and between opposing contacts; and
a second portion arranged at a bottom side of the lower housing.
Item 3 is the electrical connector according to item 1, further comprising a clamp for fastening the cable to the cover.
Item 4 is the electrical connector according to item 1, wherein the contacts include a portion that projects from the wiring substrate in an external direction.
Item 5 is an electrical connector comprising:
a case housing internally one end of a module, and holding the module by exposing another end of the module to an outside; and
an arm that detachably fastens the module to the case;
the arm comprising:
a first end portion arranged at the other end of the module, detachably attached to the case;
a second end portion arranged at an opposite side of the first end portion, detachably attached to the exposed portion of the module; and
a central portion the connects the first end portion and the second end portion;
the case being arranged between the first end portion and the second end portion, and comprising a projection that restricts a movement of the arm to the case side.
Item 6 is the electrical connector according to item 5, wherein the module comprises:
a main body;
a cover; and
a clamp for fastening the cable to the cover;
the clamp being arranged at the other end of the module in the case.
Item 7 is the electrical connector according to item 6, further comprising a first shield member that covers the main body; and
a second shield member that covers the cover;
the first shield member and the second shield member being electrically connected.
1: electrical connector; 3: cable; 10: module; 12: case; 14: body; 16 cover; 18: clamp; 20: upper housing; 22 lower housing; 24 contact; 26: connection terminal; 28: wiring substrate; 30: first shield member (shield member); 40: upper portion (first portion); 42: lower portion (second portion); 54: second shield member; 70: arm; 74: leading end portion (first end); 76: base end portion (second end); 78: linking portion (central portion); 94: stopper (projection); L: connecting conductor wiring (wiring)
Number | Date | Country | Kind |
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2011-237655 | Oct 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2012/061861 | 10/25/2012 | WO | 00 | 4/1/2014 |