The current invention relates to an electrical connector, which is suitable for use in active garments and other active products.
An active garment or other active product (in the following sometimes only referred to as active garment) may be defined as a garment having an added functionality compared to a traditional garment. The added functionality may include heating by heating elements, cooling by cooling elements and measurement of body functions by sensor elements incorporated in the garment. These active elements are generally powered and controlled from a power unit which is carried on the active garment and which is connected to electrical terminals on the active garment. The electrical terminals connect the power unit to the active elements via electrical conductors incorporated in the active garment.
An active garment may include one or more layers of fabrics. Normally it is desirable to have the power unit and thus the electrical terminals for connecting the power unit on the outside of the outmost layer or the inside of the innermost layer where the power unit is easily available for a user. However, if the electrical conductors are not accessible on the side of the fabric where the power unit is to be connected, but for instance run between two layers of fabrics, a special solution is needed in order to connect the electrical conductors to electrical terminals that are accessible to the power unit. The connection solution also needs to be easily assembled in manufacturing processes and still resistant to attrition, applied forces, sweat and washing.
WO 2016/072925 shows a holding element which is intended to be affixed to an active article of clothing at two spaced apart locations. It is provided with first electrical terminals for connection to an activation unit, which is to be secured to the article of clothing by the holding element, second electrical terminals for connection to a functional component of the active article of clothing and electrically conductive paths between the first and second terminals, the second electrical terminals being placed where the holding element is intended to be affixed to the article of clothing and making contact with electrically conductive material in the article of clothing. This solution presupposes that the electrical conductors are accessible at the two spaced apart locations where the holding element is to be affixed to an article of clothing.
US 2012/0193342 shows an electrically heatable sock with a heating element disposed on the foot part. The heating element is connected via supply lines to terminals for a voltage supply in the upper part of the sock. The terminals are arranged on a carrier which may be sewn on the cuff of the heatable sock. This solution presupposes that the electrical conductors are accessible at the outside of the sock so that they can be connected to the terminals on the carrier.
It is an objective of the invention to at least partly overcome one or more limitations of the prior art.
Another objective is to provide an electrical connector which is suitable for connecting one or more electrical conductors in an active garment or other active product to one or more electrical terminals of a power unit, control unit or similar unit independently of the position of the electrical conductor(s) in relation to one or more layers of fabrics or other material in the active garment.
One or more of these objectives, as well as further objectives that may appear from the description below, are at least partly achieved by an electrical connector according to the independent claim, embodiments thereof being defined by the dependent claims.
According to one aspect of the invention, an electrical connector comprises a male element and a female element configured to form a rivet for fastening the electrical connector to a piece of material and a neck washer, which has a washer portion and a neck portion and which is configured to be placed between the male element and the female element of the rivet, wherein the washer portion of the neck washer is configured to form an electrical connection area for an electrical conductor of the piece of material and the neck portion of the neck washer is configured to electrically connect the washer portion to at least one of the male element and the female element.
If an active product includes two or more layers of material and an electrical conductor runs between the layers, the neck washer may be placed between the male element and the female element so that its washer portion extends between the relevant layers of material and provides a connection area for the electrical conductor. Thus the electrical connector can be used even if the electrical conductor is not accessible on the outside of the active product.
Still other objectives, features, aspects and advantages of the present invention will appear from the following detailed description, from the attached claims as well as from the drawings.
Embodiments of the invention will now be described in more detail with reference to the accompanying schematic drawings.
Riveting is a common method within the field of ready-made clothing. It is used to hold together layers of fabrics, to re-enforce stress points and to fasten buttons, typically in jeans.
If at least one part of the rivet is electrically conductive, it could be used as an electrical connector, which is further illustrated in
In
If instead the conductor 11 would run on the underside of the piece of fabric 10, it would make contact with the head 3 of the male element 1 and if both the male element 1 and the female element 2 are electrically conductive, current can flow from the male element 1 to the cap 5 of the female element 2 and further on to an electrical terminal (not shown) in contact with the cap 5 or vice versa.
However, if there are two layers of fabrics 10 between the elements 1, 2 of the rivet and the conductor 11 runs on the underside of the top layer or on the top of the bottom layer, i.e. between the two layers, the conductor neither contacts the female element 2, nor the head 3 of the nail 1, and the contact area between the conductor 11 and the pin 4 of the male element 1 is insufficient to reliably transfer current between the conductor 11 and the electrical connector.
To solve this problem, an electrical connector, which has a male element 1 and a female element 2 configured to from a rivet for fastening the electrical connector to a piece of material, is further provided with a neck washer 30, an embodiment of which is schematically shown in
The neck washer 30 has a washer portion 31 which is configured to form a connection area for an electrical conductor and a neck portion 32 which is configured to electrically connect the washer portion 31 to either the male element 1 or the female element 2 of the electrical connector, or both. In the embodiment shown in
The neck washer 30 is configured to be placed between the male element 1 and the female element 2 of the rivet. For that purpose, the inner diameter of the neck portion 32 may be larger than the outer diameter of the pin 4 so that the neck washer can be placed on the pin 4 of the male element 1. Also, in some embodiments, the outer diameter of the neck portion 32 may be smaller than the inner diameter of the opening 7 in the female element 2 so that the neck portion may extend into the opening 7 and be accommodated in the opening 7. Alternatively, the neck portion 32 may be deformable so that the neck washer can be placed on the pin 4 and/or extend into the opening 7. Depending on the number of layers of fabrics the electrical connector is riveted in and depending on where the electrical conductor is running in relation to these layers of fabrics, the neck washer 30 can be differently located in relation to the layers of fabrics. Thus, when fastening the electrical connector, the male element 1 may first be stuck through only one or some of the layers of fabrics, then the washer 30 placed on the pin 4 of the male element 1 so that the washer portion 31 makes contact with the electrical conductor 11 either at its lower side or at its upper side, and then the male element 1 is stuck through the remaining layer(s) of fabrics before being squeezed together with the female element 2.
In the embodiments of
The electrical connector illustrated in
The neck washer 30 shown in
As has already been mentioned above, the electrical connector may be used in active garments, such as socks, gloves, underwear, jackets, pants, sweaters, sports clothing, caps and all other kinds of garments, and in other active products. A mentioned, the active garment and the other active products may include layers of fabrics. In some embodiments, they may include layers of other textile materials or layers of other soft materials, like silicone or neoprene, or layers of other materials in which the electrical connector can be fastened. Generally the electrical connector is suitable for any piece of material in which a rivet can be fastened. Example of other active textile products include actively heated/cooled blankets, belts and heat pads. Examples of sensors included in active garments and other active products comprise pedometers, heart rate monitors, temperature sensors and similar devices.
The electrical connector has been illustrated in the drawings with a male element and a female element of a specific design. However, it should be understood that rivets exist in a multitude of designs and the design of the male element and the female element may therefore vary to a large extent depending on the specific use of the electrical connector. The shape, the size and the material of the male and female elements may vary and they may consist of a single part or an assembly of two or more parts. The important aspect is that the male element and the female element are configured to form a rivet for fastening the electrical connector to a piece of material.
The electrical conductor 11 may be integrated in one of the layers of the piece of material to which the electrical connector is fastened. It may for instance be knitted or woven into a layer of fabric. The electrical conductor 11 may alternatively be attached to the layer of material. It may for instance be sewn or embroidered onto a layer of fabric. In some embodiments, an end of the electrical conductor 11 may be loose. This loose end may be folded upwards into the neck portion 32 of the neck washer 30 so that it is clamped between the neck portion 32 and the pin 4 of the male element 1. In this case, also the neck portion 32 will form an electrical connection area for the electrical conductor 11.
As mentioned, the cap 5 of the female element 2 and the head 3 of the male element 1 of the electrical connector may be used as an electrical terminal. The cap 5 and/or the head 3 may additionally be configured and shaped as a fastening element to hold a matching fastening element of another device by mechanical grip, friction force, magnetic force or any other suitable means.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and the scope of the appended claims.
Number | Date | Country | Kind |
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1850907-5 | Jul 2018 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2019/050687 | 7/10/2019 | WO | 00 |